Simplex Cylinders - 86183 B User manual

-

N

ote

-

SIMPLEX has taken every care in preparin

g

this Operational Manual that is intended

as a technical

g

uideline only. SIMPLEX accepts no liability in relation to any use o

r

reliance made of an

y

information in this Operational Manual.

All information, illustrations and s

p

eciﬁ cations in this O

p

erational Manual are based

on the latest information available at the time of publication. The ri

g

ht is reserved to

make chan

g

es at any time without notice.

Equipment operators and installers shall be responsible for ensurin

g

that a safe

workin

g

environment and safe systems of work are in place before operatin

g

the

e

q

ui

p

ment.

©

2008

S

IMPLE

X

C

O

NTENT

S

777 Oakmont Lane, Ste. 800, Westmont, IL 60559

1-800-323-9114 • Outside U.S. 1-630-590-6990

www.tksimplex.com

B

Date - 0713

IMP

O

RTANT RE

C

EIVIN

G

IN

S

TR

UC

TI

O

N

S

IMPORTANT

RECEIVING

INSTRUCTIONS

Visually inspect all components

f

or shipping

d

amage. I

f

any shipping damage is

f

ound,

n

otif

y

carrier at once.

SAFETY INFORMATION - English

SAFETY

INFORMATION

English

STAY

C

LEAR

O

F L

O

ADS SUPP

O

RTED BY HYDRAULI

C

S.

A cylinder should never be used as a load holding device. After raising

t

h

e loa

d

, it s

h

oul

d

b

e supporte

d

b

y

b

locks or

b

y cri

bb

ing.

D

O

N

O

T EXCEED E

Q

UIPMENT RATING

S.

Never attempt to lift a load wei

g

hin

g

more than the capacity of the

cyllinder. Overloading causes equipment failure and possible personal

i

n

j

ury

.

These cylinders are designed

f

or a maximum pressure o

f

10,000 psi

(700 bar). Do not use these cylinders in a system with a hi

g

her

pressure rating.

••• 1 •••

•

••

•••

1

•••

•

••

2

•••

BE

S

URE THE CYLINDER I

S

TABLE

BEF

O

RE LIFTING L

O

AD

.

The c

y

linder should be placed on a ﬂ at surface

that can su

pp

ort the load. Loads must be

centered on the cylinder plunger.

O

ff-center

l

oads will dama

g

e cylinders and plun

g

ers.

In addition, the load may slip or fall, causing

potentially

d

angerous results.

Distri

b

ute t

h

e loa

d

evenly across t

h

e entire

s

addle

s

urface. Tilt

s

addle

s

are available to

reduce offset loadin

g

.

D

O

N

O

T KINK HYDRAULI

C

H

O

S

E

Avoi

d

s

h

arp

b

en

d

s an

d

kinks w

h

en routing

h

y

draulic hoses.

S

harp bends and kinks will

internally dama

g

e the hose leadin

g

to

premature

f

ailure.

Do not drop sharp or heav

y

objects on hose.

This will cause internal dama

g

e to hose wire

stran

d

s. Applying pressure to a

d

amage

d

h

ose

ma

y

cause it to rupture.

D

O

N

O

T CARRY BY HYDRAULIC H

OS

E

Do not use t

h

e

h

y

d

raulic

h

ose to carry a

h

y

draulic component (i.e. pumps, c

y

linders

and valves

)

.

K

EEP HYDRAULIC E

Q

UIPMENT AWAY

F

R

O

M FLAMES AND HEAT

.

E

xcessive

h

eat will

d

amage

h

y

d

raulic

e

quipment. Heat also weakens

h

ose

m

aterials and packin

g

s. DO NOT expose

e

quipment to temperatures of 150

º

F (65

ºC

) or

h

igher. Protect hoses and cylinders

f

rom weld

s

p

latter.

INSTALLATION

M

ake h

y

draulic connections. Use a pump with

a

release valve or a 3-way valve an

d

one

h

ose

f

or single-acting cylinders. Use a pump with a

4

-way valve and two hoses for double-actin

g

c

ylin

d

ers.

•

••

3

•••

Double-actin

g

cylinders must have both couplers connected

.

Fully hand-tighten all couplers. Loose coupler connections can block the

ﬂ

ow o

f

oil

.

2. Bleed air

f

rom the cylinder as shown below.

S

ingle-acting cylinders: Position the cylinder so that the plunger is pointed down and the

c

y

linder is lower than the pump. Full

y

extend and retract the c

y

linder 2 or 3 times.

Double-actin

g

cylinders: Lay the cylinder on its side with the couplers

f

acin

g

up. Fully

extend and retract the c

y

linder 2 or 3 times.

C

ollar threads are rated for the full capacity of the cylinder when fully engaged

.

O

PERATI

ON

O O

D

O

N

O

T HANDLE PRE

SS

URIZED H

OS

E

S.

E

scapin

g

oil under pressure can penetrate the skin, causin

g

s

erious injury or death. I

f

oil is injected under the skin, see a

d

octor

i

mmed

i

ately.

O

perate the h

y

draulic pump to advance and retract the c

y

linder.

S

ome single-acting cylinders are spring-return, others are load return.

T

he speed o

f

retraction is a

ff

ected by the length o

f

the hose and other

r

estrictions in the line. Double-actin

g

cylinders are powered in both

d

irections

b

y t

h

e pump.

The cylinder stop ring is designed to take the

f

ull load. However, to

reduce cylinder wear, use less than

f

ull stroke when possible.

MAINTENAN

C

E

C

1. Use only

S

implex oil with these cylinders.

2. Use dust caps when cylinders are disconnected

f

rom the hose.

Keep entire cylinder clean to prolon

g

cylinder life.

3. Store cylinders up-ri

g

ht and fully retracted to prevent seal

d

istortion.

.

•

••

4

•••

T

R

OU

BLE

S

H

OO

TIN

G

OU S OO G

PR

O

BLEM P

OSS

IBLE

C

A

US

E

S

SSUCSSOO

Cylinder will not advance. Pump release valve open.

Cylinder

will

not

advance.

Pump

release

valve

open.

.denethgit ylluf ton relpuoC

Coupler

not

fully

tightened.

.wol si pmup ni level liO

Oil

level

in

pump

is

low.

Cylinder advances part way. Oil level in pump is low.

Cylinder

advances

part

way.

Oil

level

in

pump

is

low.

Cylinder advances in spurts. Air in hydraulic system.

Cylinder

advances

in

spurts.

Air

in

hydraulic

system.

C

ylinder advances slower

than normal. Leaking connection.

t a o a ea g co ect o

.gninoitcnuflam pmuP

Pump

malfunctioning.

C

y

linder advances but will

.gnikael slaes rednilyC .dloh ton

not

hold.

Cylinder

seals

leaking.

.gninoitcnuflam pmuP

u p a u ct o g

.noitcennoc gnikaeL

ea g co ect o

Cylinder leaks oil. Worn or damaged seals.

Cy de ea s o o o da aged sea s

.egamad rednilyc lanretnI

te a cy de da age

C

y

linder will not retract or

retracts slower than normal. Narrow hose restricting ﬂ ow.

retracts

slower

than

normal.

Narrow

hose

restricting

ﬂ

ow.

.gnirps noitcarter kaew ro nekorB

Broken

or

weak

retraction

spring.

.yllanretni degamad rednilyC

Cy de da aged te a y

O

il leaking from external

relief valve. Coupler not fully ti

g

htened.

T

Page is loading ...

S

IMPLEX PR

O

DU

C

TS ARE WARRANTED T

O

BE FREE

O

F DEFE

C

TS IN MATERIALS AND W

O

RKMANSHIP UNDER

N

ORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND

L

IMITATIONS LISTED. THIS WARRANTY DOES NOT COVER : NORMAL WEAR AND TEAR, COSMETIC ITEMS, ABUSE,

OVERLOADING, ALTERATIONS. IMPROPER FLUID, OR USE IN A MANNER FOR WHICH THEY ARE NOT INTENDED.

IF THE CUSTOMER BELIEVES A PRODUCT IS DEFECTIVE, THE PRODUCT MUST BE DELIVERED, OR SHIPPED

F

REIGHT PREPAID, TO THE NEAREST SIMPLEX AUTHORIZED SERVICE CENTER FOR EVALUATION AND REPAIR

.

777 Oakmont Lane, Ste. 800, Westmont, IL 60559

1-800-323-9114 • Outside U.S. 1-630-590-6990

www.tksimplex.com

777 Oakmont Lane, Ste. 800

Westmont, IL 60559

Phone: 1-630-590-6990

Fax: 1-630-590-6955

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