Toro 20897, 53cm Super Bagger Lawn Mower Owner's manual

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FormNo.3392-421RevA
53cmSuperBaggerLawnMower
ModelNo.20897—SerialNo.315000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
willbesignicantlylower.Gotowww .Toro.comtoview
specicationsonyourmowermodel.
Donottamperwiththeenginecontrolsoralterthegovernor
speed;doingsomaycreateanunsafeconditionresultingin
personalinjury.
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand/ArmVibration..............................................4
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1UnfoldingtheHandle............................................5
2InstallingtheRecoil-StarterRopeintheRope
Guide.................................................................5
3FillingtheEnginewithOil......................................6
4InstallingtheMulchPlugortheGrass
Bag....................................................................6
5AssemblingtheGrassBag......................................8
ProductOverview..........................................................9
Specications.........................................................9
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel.................................10
AdjustingtheCuttingHeight....................................10
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3392-421*A
StartingtheEngine.................................................11
UsingtheSelf-PropelDrive.....................................11
EngagingtheBlade.................................................11
DisengagingtheBlade.............................................12
CheckingtheBlade-StopSystemOperation................12
StoppingtheEngine...............................................12
MulchingtheClippings...........................................12
BaggingtheClippings.............................................13
Side-DischargingtheClippings.................................14
OperatingTips......................................................15
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
PreparingforMaintenance.......................................16
ServicingtheAirFilter............................................16
ChangingtheEngineOil.........................................17
LubricatingtheUpperHandle..................................18
AdjustingtheSelf-PropelDrive................................19
ReplacingtheBlade................................................20
CleaningtheBlade-StopSystemShield......................20
CleaningundertheMachineHousing........................21
Storage........................................................................21
PreparingtheMachineforStorage............................21
FoldingtheHandle.................................................21
RemovetheMachinefromStorage............................22
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Torodesignedandtestedthismachineforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafetyandbestperformance,
andtogainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(Figure2),whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
Thiscuttingmachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Understandexplanationsforallpictogramsusedonthe
machineorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhilerefueling.
Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis
runningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilgasolinevapors
havedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantial,slip-resistant
footwearandlongtrousers.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethatguardsand
safetydevices,suchasdeectorsand/orgrasscatchers,
areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
Donottiltthemachinewhenstartingtheengineunless
themachinemustbetiltedforstarting.Inthiscase,do
nottiltitmorethanabsolutelynecessaryandliftonlythe
partwhichisawayfromtheoperator.
Starttheenginecarefullyaccordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof
thedischargechute.
Operation
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrainandotherhiddenhazards.
2
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhiletheengineis
running.
Useextremecautionwhenreversingorpullinga
pedestrian-controlledmowertowardyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthemachinemustbetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthemachinetoandfromthearea
tobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
Stoptheengine
wheneveryouleavethemachine.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperatingposition.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthemachine.
afterstrikingaforeignobject,inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine.
ifthemachinestartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesurethatthe
equipmentisinsafeworkingcondition.
Donotusepressure-cleaningequipmentonthemachine.
Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Becarefulwhileadjustingthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof90
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
CAUTION
Long-termexposuretonoisewhileoperatingthe
machinemaycausesomehearingloss.
Wearadequatehearingprotectionwheneveryou
operatethemachineforanextendedperiodoftime.
3
Hand/ArmVibration
Measuredvibrationlevelforrighthand=5.0m/s
2
Measuredvibrationlevelforlefthand=5.2m/s
2
UncertaintyValue(K)=2.1m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
CAUTION
Long-termexposuretovibrationwhileoperating
themachinemaycausesomenumbnessinthe
handsandwrists.
Wearglovesthatdampenthevibrationwhenever
youoperatethemachineforanextendedperiodof
time.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-9457
1.EngineswitchOff
3.Unlocked
2.EngineswitchOn
4.Locked
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-2820
1.Warning—readthe
Operator'sManual.
4.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.
2.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.
5.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—remove
theignitionkeyandread
theinstructionsbefore
servicingorperforming
maintenance.
3.Thrownobjecthazard—do
notoperatethemower
withoutthereardischarge
plugorbaginplace;do
notoperatethemower
withoutthesidedischarge
coverordeectorinplace.
6.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—donot
operateupanddown
slopes;operatesideto
sideonslopes;stopthe
enginebeforeleavingthe
operatingposition;and
lookbehindyouwhen
backingup.
119-3796
1.Toengagetheblade,pressthebutton.
2.Pullbackthebailtothehandle.
4
121–2370
1.Handleinraisedposition3.Footpedallocation
2.Handleinloweredposition
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Movethehandlerearwardandholdtheupperhandle
inplace(Figure3).
Figure3
Note:Thehandlewillclickintoposition.
2.Tightentheupperhandleknobastightasyoucan
(Figure4).
G020803
Figure4
5
2
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Pulltherecoil-starterropethroughtheropeguideonthe
handle(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
crankcasewithoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Maxll:0.55L(18.6oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
Figure6
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure6.
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-lltube,wait3minutes,
andthenrepeatsteps3through5untiltheoillevel
iscorrectasshowninFigure16.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrectasshowninFigure16.To
draintheexcessoil,refertoChangingtheEngine
Oil(page17).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page17).
6
4
InstallingtheMulchPlugor
theGrassBag
NoPartsRequired
Procedure
Youmustcorrectlyinstalleitherthemulchplug(forrecycling
orside-dischargingthegrassclippings)orthegrassbag;
otherwise,theenginewillnotstart.
Themachinehasasafetyswitch(locatedatthebottomofthe
channelontheupperrightrearofthemachine)thatprevents
themachinefromoperatingwithoutamulchplugoragrass
baginplace.Thispreventsthemachinefromthrowingdebris
attheoperatorthroughtherearopening.
Fortheswitchtodetectthemulchplug,thetopofthemulch
pluglevermustliefullyinthebottomofthechannel
(Figure7).
Figure7
1.Thetopofmulchplugleverintheswitchchannel
1.Insertthemulchplugintothemachineifitisnot
alreadyinstalled(Figure8).
Figure8
2.Squeezethebuttonontheleverwithyourthumb,and
fullyinsertthemulchplugintotheopening(Figure9).
Figure9
3.Releasethebuttonontheleverandensurethatthetop
oftheleverisliesfullyintheswitchchannel(Figure
10).Ifthetopoftheleverisnotintheswitch
channel,yourmachinewillnotstart!
7
Figure10
Note:Iftheleverdoesnotlatchproperly,disconnect
thewirefromthesparkplugandcheckforandremove
anydebrisbuildupinthetunnel.
5
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure11.
1
2
3
g027156
Figure11
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure11).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure12).
g027157
Figure12
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure12).
8
ProductOverview
G012240
1
2
3
4
5
6
7
8
9
10
11
12
13
Figure13
1.Cutting-heightlever(4)8.Upperhandleknob(2)
2.Oilll/dipstick(notshown)
9.Fuel-tankcap
3.Recoil-starthandle10.Footpedal
4.Blade-controlbar11.Fuelvalve
5.Upperhandle
12.Airlter
6.Blade-controlbutton
13.Sparkplug
7.Ignitionswitch
Figure14
1.Grassbag3.Mulchplug(comes
installedonthemachine)
2.Side-dischargechute
Specications
ModelWeightLengthWidthHeight
2089734kg
(75lb)
159cm
(63
inches)
56cm
(22
inches)
110cm
(43
inches)
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure15).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
9
1 cm (1/2 inch)
g02821 1
Figure15
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Maxll:0.55L(18.6oz),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,
orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure16).
Figure16
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure16.
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-lltube,wait3minutes,
andthenrepeatsteps3through5untiltheoillevel
iscorrectasshowninFigure6.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrectasshowninFigure6.To
draintheexcessoil,refertoChangingtheEngine
Oil(page17).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
Adjustthecuttingheightasdesired.Setthefrontwheelsto
thesameheightastherearwheels(Figure17).
Note:Toraisethemachine,moveallthecutting-heightlevers
forward;tolowerthemachine,moveallthecutting-height
leversrearward.
Figure17
Note:Thecutting-heightsettingsare25mm(1inch);35
mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8
inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm
(3-1/4inches);92mm(3-5/8inches);and102mm(4inches).
10
StartingtheEngine
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugorthegrassbagsecurelyonthe
machine.
1.Installthemulchplug(Figure18)orthegrassbag
(Figure19)onthemachine.
Figure18
Figure19
2.TurnthefuelvalvelevertotheOnposition(Figure20).
Figure20
3.Pulltherecoilstarter(Figure21).
Figure21
Note:Ifthemachinestilldoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou.
EngagingtheBlade
Whenyoustarttheenginethebladedoesnotturn.Youmust
engagethebladetomow.
1.Pushtheblade-controlbuttonandpullthe
blade-controlbartothehandle(Figure22).
Figure22
2.Holdtheblade-controlbaragainstthehandle(Figure
23).
Figure23
11
DisengagingtheBlade
Releasetheblade-controlbar(Figure24).
Figure24
Important:Whenyoureleasetheblade-controlbar,
thebladeshouldstopwithin3seconds.Ifitdoesnot
stopproperly,stopusingyourmachineimmediatelyand
contactanAuthorizedServiceDealer.
CheckingtheBlade-Stop
SystemOperation
Checktheblade-controlbarbeforeeachusetoensurethat
theblade-stopsystemisoperatingproperly.
UsingtheGrassBag
ServiceInterval:Beforeeachuseordaily
Youcanusethegrassbagtoperformanadditionaltestto
checkthebladestopsystem.
1.Installtheemptygrassbagonthemachine.
2.Starttheengine.
3.Engagetheblade.
Note:Thebagshouldbegintoinate,indicatingthat
thebladeisengagedandrotating.
4.Releasetheblade-controlbar.
Note:Ifthebagdoesnotimmediatelydeate,the
bladeisstillrotating.Thebladestopsystemmaybe
deterioratingand,ifignored,couldresultinanunsafe
operatingcondition.Havethemachineinspectedand
servicedbyanAuthorizedServiceDealer.
5.Stoptheengineandwaitforallmovingpartstostop.
NotUsingtheGrassBag
1.Movethemachineontoapavedsurfaceinanon-windy
area.
2.Setall4wheelstothe89mm(3-1/2inch)height-of-cut
setting.
3.Takeahalfsheetofnewspaperandcrumpleitintoa
ballsmallenoughtogounderthemachinehousing
(about76mmor3inchesindiameter).
4.Placethenewspaperballabout13cm(5inches)in
frontofthemachine.
5.Starttheengine.
6.Engagetheblade.
7.Immediatelypushthemoweroverthenewspaperball.
8.Releasetheblade-controlbar.
9.Stoptheengineandwaitforallmovingpartstostop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Ifthenewspaperballdidnotgounderthemachine,
repeatsteps4through10.
Ifthenewspaperisunravelledorshredded,the
bladedidnotstopproperly,whichcouldresult
inanunsafeoperatingcondition.Contactan
AuthorizedServiceDealer.
StoppingtheEngine
HolddowntheignitionswitchintheStoppositionuntilthe
enginestops.
Important:Whenyoureleasetheblade-controlbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
MulchingtheClippings
Yourmachinecomesfromthefactoryreadytomulchthe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page14)beforemulchingthe
clippings.Iftheside-dischargechuteisonthemachine,
removeitandlocktheside-dischargedoor;refertoRemoving
theSide-DischargeChute(page15)beforemulchingthe
clippings.
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugsecurelyonthemachine(Figure
25).
InstallthemulchplugasillustratedinFigure25.
12
Figure25
1.Topofmulchplugleverinswitchchannel
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandother
similardebristobethrownatyouorbystanders,
resultinginseriouspersonalinjuryordeath.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeit
andlocktheside-dischargedoor;refertoRemovingthe
Side-DischargeChute(page15)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Removethemulchplug(Figure26).
Figure26
2.Routethestarterropearoundthelower-ropeguide
(Figure27).
Figure27
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
3.Insertthegrass-baghandleintothegroovesatthetop
ofthemachine(Figure28).
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyou
rstinstallthegrassbagsecurelyonthemachine.
Figure28
13
RemovingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure29).
Figure29
2.Liftthegrass-baghandleoutfromthegroovesatthe
topofthemachine,andremovethebagfromthe
machine(Figure30).
G010270
Figure30
3.Insertthemulchplug(Figure31).
Figure31
Side-Dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemachine,removeitbefore
side-dischargingtheclippings;refertoRemovingtheGrass
Bag(page14).
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugsecurelyonthemachine;referto
MulchingtheClippings(page12).
InstallingtheSide-DischargeChute
1.Unlocktheside-dischargedoor(Figure32).
Figure32
2.Liftopentheside-dischargedoor(Figure33).
Figure33
3.Installthesidedischargechuteandclosethedooronto
thechute(Figure34).
Figure34
14
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,reversethestepsabove.
Important:Locktheside-dischargedoorafteryouclose
it(Figure35).
Figure35
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Donot
cutbelowthe51mm(2inch)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page10).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.Forexample,setthefront
wheelsat51mm(2inches)andtherearwheelsat64
mm(2-1/2inches).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheightoneortwonotches
higherthantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
15
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengine-oillevel.
Checktheoperationoftheblade-stopsystem.
Ensurethatthebladestopswithin3secondsafterreleasingtheblade-controlbar.
Checktheaircleanerfordirtanddamageandcleanorreplaceitifnecessary.
Aftereachuse
Cleangrassclippingsanddirtfromunderthemachinehousing.
Every25hours
Cleantheblade-stopsystemshield.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Cleanorreplacetheairlter(morefrequentlyindustyoperatingconditions).
Changetheengineoil.
Lubricatetheupperhandle.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Refertoyourengineoperator'smanualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure36)beforeperforminganymaintenance
procedure.
Figure36
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormaluse.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammableandexplosive,
andcancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
ServicingtheAirFilter
ServiceInterval:Beforeeachuseordaily
Yearly
1.Pressdownonthelatchtabsontopoftheair-cleaner
cover(Figure37).
Figure37
1.Latchtabs
2.Openthecover.
16
3.Removetheairlter(Figure38).
Figure38
4.Iftheairlterisdamagedoriswetwithoilorfuel,
replaceit.
5.Iftheairlterisdirty,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan207kPa(30psi)
throughthesideofthelterthatfacestheengine.
Note:Donotbrushthedirtoffthelter;brushing
forcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag.Donotwipedirtintotheairduct.
7.Installthelterintotheaircleaner.
8.Closethecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
1.Movethemachinetoalevelsurface.
2.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
3.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
4.Disconnectthewirefromthesparkplug;referto
PreparingforMaintenance(page16).
5.Placeanoildrainpanbesidethemachineontheside
nearesttotheoil-lltube.
6.Removethedipstickfromtheoil-lltube(Figure39).
Figure39
7.Tipthemachineontoitsside,withtheoil-lltube
down,todraintheusedoilthroughtheoil-lltubeinto
theoil-drainpan(Figure40).
Figure40
8.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
9.Pourabout3/4ofthecrankcasecapacityofoilinthe
crankcase.
Note:Maxll:0.55L(18.6oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
10.Wipethedipstickcleanwithacleancloth.
11.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
12.Removethedipstickandreadtheoillevelonthe
dipstick(Figure41).
17
Figure41
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-lltube,wait3minutes,
andthenrepeatsteps10through12untiltheoil
levelisattheFullmarkonthedipstick.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrectasshowninFigure41.
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
13.Installthedipstickintotheoil-lltubesecurely.
14.Disposeoftheusedoilproperlyatalocalrecycling
center.
LubricatingtheUpperHandle
ServiceInterval:Yearly
Lubricatetheleftandrightsidesoftheupperhandlewitha
low-viscositysiliconespraylubricant.
1.Spraytheouterplasticendoftheinnerhandle(Figure
42).
Figure42
Note:Usethestrawthatcomeswiththespraycanto
directthespray.
2.Pushtheupperhandlefullydownandspraytheinner
plasticsurfaceoftheouterhandle(Figure43).
Figure43
18
AdjustingtheSelf-PropelDrive
Ifyourmachinedoesnotself-propelproperly,adjustthe
self-propel-drivecable.
1.Loosenthenutonthecablemount(Figure44).
Figure44
1.Cablemount
2.Pulltheupperhandlebackfullyrearward.
Note:Ifthehandledoesnotmovesmoothly,referto
LubricatingtheUpperHandle(page18).
3.Pullthecablejacketdownwarduntilyouremovethe
slackintheexposedcable(Figure45).
Figure45
1.Exposedcable
4.Pushthecablejacketupward3mm(1/8inch).
Note:Youcanplacearuleragainsttheuppersideof
theblackcablemountandmeasurehowfartheupper
endofthecablejacketmoves(Figure46).
Figure46
1.Cablemount2.Cablejacket
Important:Movingthecablejacketupward
decreasesthegroundspeed;movingthejacket
downwardincreasesthegroundspeed.
5.Tightenthenutrmly.
6.Startthemowerandchecktheadjustment.
Note:Iftheself-propeldriveisnotproperlyadjusted,
repeatthisprocedure.
19
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedandbalanced,
orreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance(page16).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Removethe2bladenutsandthestiffener(Figure47).
Figure47
1.Bladenuts4.Bladedriver
2.Stiffener
5.Anti-scalpdisk
3.Blade6.Blade-stopsystemshield
4.Removetheblade(Figure47).
5.Installthenewblade(Figure47).
Important:Positionthecurvedendsoftheblade
topointtowardthemowerhousing.
6.Installthestiffenerthatyouremovedinstep3.
7.Installthebladenuts.
Note:Torquethebladenutsto20to37N-m(15to
27ft-lb).
CleaningtheBlade-Stop
SystemShield
ServiceInterval:Every25hours
1.Disconnectthespark-plugwirefromthesparkplug;
refertoPreparingforMaintenance(page16).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Removethe2bladenutsandthestiffener(Figure48).
Figure48
1.Bladenuts4.Bladedriver
2.Stiffener
5.Anti-scalpdisk
3.Blade6.Blade-stopsystemshield
4.Removetheblade(Figure48).
5.Removethebladedriverandtheanti-scalpdisk(Figure
48).
6.Removetheblade-stopsystemshield(Figure48).
7.Brushorblowoutdebrisfromtheinsideoftheshield
andaroundalltheparts.
8.Installtheblade-stopsystemshieldthatyoupreviously
removed.
9.Installthebladedriverandanti-scalpdiskthatyou
previouslyremoved.
10.Installthebladeandthestiffenerwiththe2bladenuts
thatyoupreviouslyremoved(Figure48).
11.Installthebladenuts.
Note:Torquethebladenutsto20to37N-m(15to
27ft-lb).
20
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