Toro 53cm Super Bagger Lawn Mower User manual

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FormNo.3381-136RevA
53cmSuperBaggerLawnMower
ModelNo.20899—SerialNo.314000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(
Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
Formodelswithstatedenginehorsepower,thegross
horsepoweroftheenginewaslaboratoryratedbytheengine
manufacturerinaccordancewithSAEJ1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,the
actualenginehorsepoweronthisclassoflawnmowerwill
besignicantlylower.
Donottamperwiththeenginecontrolsoralterthegovernor
speed;doingsomaycreateanunsafeconditionresultingin
personalinjury.
Contents
Introduction..................................................................1
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand/ArmVibration..............................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1UnfoldingtheHandle............................................5
2InstallingtheRecoil-starterRopeintheRope
Guide.................................................................5
3FillingtheEnginewithOil......................................5
4InstallingtheMulchPlugortheGrass
Bag....................................................................6
ProductOverview..........................................................8
Specications.........................................................8
Operation.....................................................................8
FillingtheFuelTank................................................8
CheckingtheEngineOilLevel..................................9
AdjustingtheCuttingHeight....................................9
AdjustingtheUpperHandleHeight..........................10
StartingtheEngine.................................................10
UsingtheSelf-propelDrive......................................11
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3381-136*A
StoppingtheEngine...............................................11
MulchingtheClippings...........................................11
BaggingtheClippings.............................................11
Side-dischargingtheClippings..................................13
OperatingTips......................................................13
Maintenance.................................................................14
RecommendedMaintenanceSchedule(s)......................14
PreparingforMaintenance.......................................14
ServicingtheAirFilter............................................15
ChangingtheEngineOil.........................................15
LubricatingtheUpperHandle..................................16
AdjustingtheSelf-propelDrive................................17
ReplacingtheBlade................................................17
CleaningundertheMachineHousing........................18
Storage........................................................................19
PreparingtheMachineforStorage............................19
FoldingtheHandle.................................................19
RemovingtheMachinefromStorage.........................20
Safety
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Torodesignedandtestedthismachineforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafetyandbestperformance,
andtogainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(
Figure2),whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
ThefollowinginstructionshavebeenadaptedfromEN836.
Thiscuttingmachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Understandexplanationsforallpictogramsusedonthe
mowerorintheinstructions.
Gasoline
WARNING
Gasolineishighlyammable.Takethefollowing
precautions.
Storefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddgasoline
whiletheengineisrunningorwhentheengine
ishot.
Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot
orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethatguards,
andsafetydevices,suchasdeectorsand/orgrass
catchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
Starttheenginecarefullyaccordingtoinstructionsandwith
feetwellawayfromtheblade(s)andnotinfrontofthe
dischargechute.
Operation
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrain,andotherhidden
hazards.
2
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhiletheengineis
running.
Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthelawnmowertoandfromthe
areatobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawnmower
fordamageandmakerepairsbeforerestartingand
operatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Donotusepressure-cleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartment,andgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
Checkthegrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer's
recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmovingblades
andxedpartsofthelawnmower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand/ArmVibration
Measuredvibrationlevelforrighthand=3.8m/s
2
Measuredvibrationlevelforlefthand=4.1m/s
2
UncertaintyValue(K)=2.1m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-9457
1.EngineswitchOff
3.Unlocked
2.EngineswitchOn
4.Locked
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthesparkplugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;stoptheenginebeforeleavingtheoperating
position;andlookbehindyouwhenbackingup.
121–2370
1.Handleinraisedposition3.Footpedallocation
2.Handleinloweredposition
4
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
1.Movethehandlerearwardandholdtheupperhandle
inplace(Figure3).
Figure3
Note:Thehandlewillclickintoposition.
2.Tightentheupperhandleknobastightasyoucan
(Figure4).
G020803
Figure4
2
InstallingtheRecoil-starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Pulltherecoil-starterropethroughtheropeguideonthe
handle(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
crankcasewithoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(
Figure6)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Maxll:0.55l(0.58qt),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,
SJ,SL,orhigher.
5
Figure6
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure6.
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-lltube,wait3minutes,
andthenrepeatsteps3through5untiltheoillevel
iscorrectasshowninFigure14.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrectasshowninFigure14.To
draintheexcessoil,refertoChangingtheEngine
Oil(page15).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page15).
4
InstallingtheMulchPlugor
theGrassBag
NoPartsRequired
Procedure
Youmustcorrectlyinstalleitherthemulchplug(forrecycling
orside-dischargingthegrassclippings)orthegrassbag;
otherwise,theenginewillnotstart.
Themachinehasasafetyswitch(locatedatthebottomofthe
channelontheupperrightrearofthemachine)thatprevents
themachinefromoperatingwithoutamulchplugoragrass
baginplace.Thispreventsthemachinefromthrowingdebris
attheoperatorthroughtherearopening.
Fortheswitchtodetectthemulchplug,thetopofthemulch
pluglevermustliefullyinthebottomofthechannel
(Figure7).
Figure7
1.Thetopofmulchplugleverintheswitchchannel
1.Insertthemulchplugintothemachineifitisnot
alreadyinstalled(
Figure8).
6
Figure8
2.Squeezethebuttonontheleverwithyourthumb,and
fullyinsertthemulchplugintotheopening(Figure9).
Figure9
3.Releasethebuttonontheleverandensurethatthetop
oftheleverisliesfullyintheswitchchannel(Figure
10).Ifthetopoftheleverisnotintheswitch
channel,yourmachinewillnotstart!
Figure10
Note:Iftheleverdoesnotlatchproperly,disconnect
thewirefromthesparkplugandcheckforandremove
anydebrisbuildupinthetunnel.
7
ProductOverview
G012244
1
2
3
4
5
6
7
8
9
10
Figure11
1.Cutting-heightlever(4)
6.Upper-handleknob
2.Oilll/dipstick(notshown)
7.Fuel-tankcap
3.Recoil-starthandle8.Footpedal
4.Blade-controlbar
9.Airlter
5.Upperhandle
10.Sparkplug
Figure12
1.Grassbag3.Mulchplug(comes
installedonthemachine)
2.Side-dischargechute
Specications
ModelWeightLengthWidthHeight
2089736kg
(80lb)
159cm
(63inches)
56cm
(22inches)
110cm
(43inches)
Operation
FillingtheFuelTank
RecommendedFuel:
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold;runthemachinedrybeforestoring
itformorethan30days.
Donotusefueladditivesotherthanafuel
stabilizer/conditioner.Donotusefuelstabilizers
withanalcoholbasesuchasethanol,methanol,or
isopropanol.
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Donottipthemachineonitssidewithfuelin
thetank.
1.Cleanaroundthefuel-tankcap,andremovethecap
fromthetank(
Figure13).
8
Figure13
2.Fillthefueltank,leavingatleast1cm(1/2inch)from
thebottomoftheneckemptytoallowthegasoline
roomtoexpand.
3.Installthefueltankcapandtightenitsecurelybyhand.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Note:Maxll:0.55l(0.58qt),type:SAE30detergentoil
withanAPIserviceclassicationofSF,SG,SH,SJ,SL,or
higher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(
Figure14).
Figure14
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure14.
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-lltube,wait3minutes,
andthenrepeatsteps3through5untiltheoillevel
iscorrectasshowninFigure6.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrectasshowninFigure6.To
draintheexcessoil,refertoChangingtheEngine
Oil(page15).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Stayawayfromthehotmufer.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
Adjustthecuttingheightasdesired.Setthefrontwheelsto
thesameheightastherearwheels(Figure15).
Note:Toraisethemachine,moveallthecutting-heightlevers
forward;tolowerthemachine,moveallthecutting-height
leversrearward.
Figure15
Note:Thecutting-heightsettingsare25mm(1inch);35
mm(1-3/8inch);44mm(1-3/4inch);54mm(2-1/8inches);
64mm(2-1/2inches);73mm(2-7/8inches);83mm(3-1/4
inches);92mm(3-5/8inches);and102mm(4inches).
9
AdjustingtheUpperHandle
Height
Youmayraiseorlowertheupperhandletoaposition
comfortableforyou.
Note:Youcannotraisetheupperhandlehigherthanthe
angleofthelowerhandle.
1.Loosentheupper-handleknob(Figure16).
Figure16
2.Movetheupperhandletothedesiredposition(Figure
17).
Figure17
3.Tightentheupperhandleknobastightasyoucan
(Figure18).
Figure18
StartingtheEngine
WARNING
Themachineisloudandcoulddamageyour
hearing.
Wearhearingprotection.
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugorthegrassbagsecurelyonthe
machine.
1.Installthemulchplug(Figure19)orthegrassbag
(Figure20)onthemachine.
Figure19
Figure20
2.TurnthefuelvalvelevertotheOnposition(Figure21).
Figure21
3.Holdtheblade-controlbaragainstthehandleandpull
therecoil-starthandle(Figure22).
10
Figure22
1.Blade-controlbar
Note:Ifthemachinestilldoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou.
StoppingtheEngine
Tostoptheengine,releasethebladecontrolbar(Figure23).
Figure23
CAUTION
Whenyoureleasetheblade-controlbar,boththe
engineandbladeshouldstopwithin3seconds.If
theydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
MulchingtheClippings
Yourmachinecomesfromthefactoryreadytomulchthe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page12)beforemulchingthe
clippings.Iftheside-dischargechuteisonthemachine,
removeitandlocktheside-dischargedoor;refertoRemoving
theSide-dischargeChute(page13)
beforemulchingthe
clippings.
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugsecurelyonthemachine(Figure
24).
Installthemulchplugasillustratedin
Figure24.
Figure24
1.Topofmulchplugleverinswitchchannel
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandother
similardebristobethrowntowardtheoperatoror
abystander,andresultinseriouspersonalinjury
ordeath.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeit
andlocktheside-dischargedoor;refertoRemovingthe
Side-dischargeChute(page13)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Removethemulchplug(Figure25).
11
Figure25
2.Routethestarterropearoundthelower-ropeguide
(Figure26).
Figure26
Note:Thelowerropeguidereleasesthestarterrope
whenyoupulltherecoil-starthandle.
3.Insertthegrass-baghandleintothegroovesatthetop
ofthemachine(Figure27).
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyou
rstinstallthegrassbagsecurelyonthemachine.
Figure27
RemovingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide
(Figure28).
Figure28
2.Liftthegrass-baghandleoutfromthegroovesatthe
topofthemachine,andremovethebagfromthe
machine(Figure29).
G010270
Figure29
3.Insertthemulchplug(Figure30).
Figure30
12
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemachine,removeitbefore
side-dischargingtheclippings;refertoRemovingtheGrass
Bag(page12).
Important:Themachinehasasafetyswitchthat
preventsyoufromstartingthemachineunlessyourst
installthemulchplugsecurelyonthemachine;referto
MulchingtheClippings(page11).
InstallingtheSide-dischargeChute
1.Unlocktheside-dischargedoor(Figure31).
Figure31
2.Liftopentheside-dischargedoor(Figure32).
Figure32
3.Installthesidedischargechuteandclosethedooronto
thechute(Figure33).
Figure33
RemovingtheSide-dischargeChute
Toremovetheside-dischargechute,reversethestepsabove.
Important:Locktheside-dischargedoorafteryouclose
it(Figure34).
Figure34
OperatingTips
CuttingGrass
WARNING
Abent,damaged,orloosebladecancomeoffofthe
machineinjuringyouorbystanders.
Cleartheareaofsticks,stones,wire,branches,
andotherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.
Neverdeliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartsto
vibrate,immediatelystoptheengine,disconnect
thewirefromthesparkplug,andexaminethe
machinefordamage.
Usecarewheninspecting/servicingtheblade;
itissharpandcouldcutyou.
Keepthebladebolttightandreplacetheblade
everymowingseasonwithagenuineToro
replacementblade.
Cutonlyaboutathirdofthegrassbladeatatime.Do
notcutbelowthe51mm(2in)settingunlessthegrassis
sparseoritislatefallwhengrassgrowthbeginstoslow
down.RefertoAdjustingtheCuttingHeight(page9).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
13
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,tryone
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheelsonenotch
lowerthantherearwheels.Forexample,setthefront
wheelsat51mm(2in)andtherearwheelsat64mm
(2-1/2in).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanonepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheightoneortwonotches
higherthantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.
Checktheaircleanerfordirtanddamageandcleanorreplaceitifnecessary.
Aftereachuse
Cleangrassclippingsanddirtfromunderthemachinehousing.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Cleanorreplacetheairlter(morefrequentlyindustyoperatingconditions).
Changetheengineoil.
Lubricatetheupperhandle.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Refertoyourengineoperator'smanualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure35)beforeperforminganymaintenance
procedure.
Figure35
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
14
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormaluse.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammableandexplosive,
andcancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
ServicingtheAirFilter
ServiceInterval:Beforeeachuseordaily
Yearly
1.Pressdownonthelatchtabsontopoftheair-cleaner
cover(
Figure36).
Figure36
1.Latchtabs
2.Openthecover.
3.Removetheairlter(Figure37).
Figure37
4.Iftheairlterisdamagedoriswetwithoilorfuel,
replaceit.
5.Iftheairlterisdirty,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan30psi(207kPa)
throughthesideofthelterthatfacestheengine.
Note:Donotbrushthedirtoffthelter;brushing
forcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag.Donotwipedirtintotheairduct.
7.Installthelterintotheaircleaner.
8.Closethecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
1.Movethemachinetoalevelsurface.
2.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
3.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
4.Disconnectthewirefromthesparkplug;referto
PreparingforMaintenance(page14).
5.Placeanoildrainpanbesidethemachineontheside
nearesttotheoil-lltube.
6.Removethedipstickfromtheoil-lltube(
Figure38).
Figure38
7.Tipthemachineontoitsside,withtheoil-lltube
down,todraintheusedoilthroughtheoil-lltubeinto
theoil-drainpan(Figure39).
Figure39
8.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
15
9.Pourabout3/4ofthecrankcasecapacityofoilinthe
crankcase.
Note:Maxll:0.55l(0.58qt),type:SAE30detergent
oilwithanAPIserviceclassicationofSF,SG,SH,
SJ,SL,orhigher.
10.Wipethedipstickcleanwithacleancloth.
11.Insertthedipstickintotheoil-lltube,butdonot
screwitin.
12.Removethedipstickandreadtheoillevelonthe
dipstick(Figure40).
Figure40
Iftheoillevelistoolow,slowlypourasmall
amountofoilintotheoil-lltube,wait3minutes,
andthenrepeatsteps
10through12untiltheoil
levelisattheFullmarkonthedipstick.
Iftheoillevelistoohigh,draintheexcessoiluntil
theoilleveliscorrectasshowninFigure40.
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
13.Installthedipstickintotheoil-lltubesecurely.
14.Disposeoftheusedoilproperlyatalocalrecycling
center.
LubricatingtheUpperHandle
ServiceInterval:Yearly
Lubricatetheleftandrightsidesoftheupperhandlewitha
low-viscositysiliconespraylubricant.
1.Spraytheouterplasticendoftheinnerhandle(Figure
41).
Figure41
Note:Usethestrawthatcomeswiththespraycanto
directthespray.
2.Pushtheupperhandlefullydownandspraytheinner
plasticsurfaceoftheouterhandle(Figure42).
Figure42
16
AdjustingtheSelf-propelDrive
Ifyourmachinedoesnotself-propelproperly,adjustthe
self-propel-drivecable.
1.Loosenthenutonthecablemount(
Figure43).
Figure43
1.Cablemount
2.Pulltheupperhandlebackfullyrearward.
Note:Ifthehandledoesnotmovesmoothly,referto
LubricatingtheUpperHandle(page16).
3.Pullthecablejacketdownwarduntilyouremovethe
slackintheexposedcable(Figure44).
Figure44
1.Exposedcable
4.Pushthecablejacketupward3mm(1/8inch).
Note:Youcanplacearuleragainsttheuppersideof
theblackcablemountandmeasurehowfartheupper
endofthecablejacketmoves(Figure45).
Figure45
1.Cablemount2.Cablejacket
Important:Movingthecablejacketupward
decreasesthegroundspeed;movingthejacket
downwardincreasesthegroundspeed.
5.Tightenthenutrmly.
6.Startthemowerandchecktheadjustment.
Note:Iftheself-propeldriveisnotproperlyadjusted,
repeatthisprocedure.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedandbalanced,
orreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance(page14).
2.Tipthemachineontoitsside,withthedipstickdown.
3.Useablockofwoodtoholdthebladesteady(
Figure
46).
17
Figure46
4.Removetheblade,savingallmountinghardware
(Figure46).
5.Installthenewbladeandallmountinghardware
(Figure47).
Figure47
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto60
ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
CleaningundertheMachine
Housing
ServiceInterval:Aftereachuse
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanunderthemachinehousingsoonafter
youhavecompletedmowing.
1.Lowerthemachinetoitslowestcutting-heightsetting;
refertoAdjustingtheCuttingHeight(page9).
2.Movethemachineontoaatpavedsurface.
3.Withtheenginerunningandthebladeengaged,spraya
streamofwaterinfrontoftherightrearwheel(Figure
49).
Figure48
Note:Thewaterwillsplashintothepathoftheblade,
cleaningouttheclippings.
4.Whennomoreclippingscomeout,stopthewaterand
movethemachinetoadryarea.
5.Runtheenginewiththebladeengagedforafew
minutestodrythehousingtopreventitfromrusting.
18
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear
anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcauseof
hardstarting.Donotstorefuelwithoutstabilizermore
than30days,anddonotstorestabilizedfuelmorethan
90days.
3.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30ml(1oz)ofoilthrough
thespark-plughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
UprightPosition
1.Steponthefootpedalandholditdown(Figure49).
Figure49
2.Movethehandletotheuprightposition(Figure50).
G020809
Figure50
ForwardPosition
1.Withthehandleintheuprightposition,steponthe
footpedalandholditdown.
2.Movethehandleallthewayforwardandloosenthe
upperhandleknob(Figure51).
Figure51
3.Tounfoldthehandle,referto1UnfoldingtheHandle
(page5)
.
19
RemovingtheMachinefrom
Storage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidly
usingthestartertoblowexcessoilfromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
4.Performanyneededmaintenanceprocedures;referto
PreparingforMaintenance(page14).
5.Checktheengineoillevel;refertoCheckingtheEngine
OilLevel(page9).
6.Fillthefueltankwithfreshgasoline;refertoFillingthe
FuelTank(page8).
7.Connectthewiretothesparkplug.
20
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