Dyna-Glo DGP397MNP-D User manual

Category
Barbecues & grills
Type
User manual

This manual is also suitable for

1
Français p.
XX
Español p.
XX
Rev. 06/17/2019
3 BURNER
PREMIER GAS GRILL
Model #DGP397SNP / DGP397SNP-D /
DGP397CNP / DGP397CNP-D / DGP397GNP /
DGP397GNP-D / DGP397MNP/DGP397MNP-D
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at [email protected].
Français p. 32
Español p. 63
2
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 18
Care and Maintenance ................................................................................................................. 23
Troubleshooting ........................................................................................................................... 26
Warranty ...................................................................................................................................... 28
Replacement Parts List .............................................................................................................. 29
If you smell gas:
1. Shut off gas to the appliance.
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3. Open lid.
4. If odor continues, keep away from
the appliance and immediately call your
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1. Do not store or use gasoline or
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in the vicinity of this or any other
appliance.
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FRQQHFWHGIRUXVHVKDOOQRWEHVWRUHG
in the vicinity of this or any other
appliance.
3. This grill is for outdoor use only
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garage, under overhangs or any other
enclosed area.
4. Do not leave a lit grill unattended.
Keep children and pets away from the
grill at all times.
WARNING
DANGER
3
DANGER
CAUTION
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
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Please read and understand this entire manual before attempting to assemble, operate or install
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1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday.
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• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
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of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
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(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
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increase, which may open the relief valve and allow gas to escape.
Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
SAFETY INFORMATION
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the products of combustion of such fuels, can expose you to chemicals including benzene,
which is known to the State of California to cause cancer and reproductive harm.
For more information go to www.p65Warnings.ca.gov
WARNING
4
SAFETY INFORMATION
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code,
CSA B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
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other appliance.
An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
This grill is for use with propane gas only (propane cylinder not included).
Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
Do not alter this grill in any manner.
Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts,
or leaks, the hose must be replaced prior to operating the appliance. The replacement hose
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Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the grill
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The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to
properly assemble or safely operate the grill.
Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
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level surface.
Do not use the grill in high winds.
WARNING
36in
36in
914.4mm
914.4mm
5
D
A
B
C
E
F
G
H
I
N
O
P
Q
R
M
K
J
L
T
S
U
V
W
X
PACKAGE CONTENTS
B
C
D
A
G
E
IJL
N
O
M
P
R
V
T
S
U
W
X
Q
F
H
K
PART DESCRIPTION QUANTITY
A Hood Handle 1
B Temp Gauge 1
C Grill Body Assembly 1
D Side Shelf Bracket A 2
E Right Side Shelf Assembly 1
F Side Shelf Bracket B 2
G Cart Right Side Panel Assembly 1
H Locking Swivel Caster 2
I Non-Locking Swivel Caster 2
J Cart Bottom Panel Shelf 1
K Bottom Panel Skirt Assembly 1
L Cart Left Side Panel Assembly 1
PART DESCRIPTION QUANTITY
M Door Assembly 1
N Door Handle 1
O Left Side Shelf Assembly 1
P Heat Tent 3
Q Cooking Grate 2
R Warming Rack 1
S Control Knob 3
T Grease Pan 1
U Grease Cup 1
V Upper Front Door Brace 1
W Cart Rear Panel 1
X Door Magnet 2
6
HARDWARE CONTENTS
M6x16
Bolt
Qty. 18
M6x12
Flat Bolt
Qty. 8
Shoulder
Bolt
Qty. 4
M6
Spring Washer
Qty. 2
M3x10
Bolt
Qty. 4
M6
Plain Washer
Qty. 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
(VWLPDWHG$VVHPEO\7LPH 50 minutes with 2 people.
7RROV5HTXLUHGIRU$VVHPEO\DQG/HDN7HVWLQJQRWLQFOXGHG Phillips screwdriver, Spray bottle
CAUTION
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7ZRSHRSOHUHTXLUHGIRUVDIHDVVHPEO\6RPHSDUWVPD\FRQWDLQVKDUSHGJHV:HDUSURWHFWLYH
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
BBAA FFCC
IIGG HH
M6
Wing Nut
Qty. 2
M6x35
Bolt
Qty. 4
DD EE
Wrench
Qty. 1
7
L
G
I
H
II
J
AA
G
L
ASSEMBLY INSTRUCTIONS
1. Attach the two locking swivel casters (H) and
the two non-locking swivel casters (I) to the
cart left side panel assembly (L) and the cart
right side panel assembly (G) with wrench (II).
Hardware Used
Wrench
2. Attach the cart left side panel assembly (L)
and the cart right side panel assembly (G) to
the cart bottom panel shelf (J) with four
M6x16 bolts (AA).
Hardware Used
AA
M6x16 Bolt
x 4
2
II
1
H
I
G
L
II
G
L
AA
J
Do not tighten bolts at this time.
8
AA
W
L
G
L
AA
K
G
K
G
ASSEMBLY INSTRUCTIONS
3. Insert the hook on the bottom panel skirt
assembly (K) into the slot on the cart left side
panel assembly (L) and the cart right side
panel assembly (G) as shown. Attach the
bottom panel skirt assembly (K) to the cart left
side panel assembly (L) and the cart right side
panel assembly (G) with two M6x16 bolts (AA).
Tighten ALL bolts from step 2 securely.
4. Attach the cart rear panel (W) to the cart left
side panel assembly (L) and the cart right side
panel assembly (G) with the four M6x16 bolts
(AA).
3
4
Hardware Used
Hardware Used
AA
AA
M6x16 Bolt
M6x16 Bolt
x 2
x 4
L
AA
K
K
W
G
L
G
G
AA
9
X
FF
G
L
V
EE
G
L
ASSEMBLY INSTRUCTIONS
5. Attach the upper front door brace (V) to the
cart left side panel assembly (L) and the cart
right side panel assembly (G) with four M6x35
bolts (EE).
6. Attach the door magnet (X) to the cart left side
assembly (L) with four M3x10 bolts (FF).
5
6
Hardware Used
Hardware Used
EE
FF
M6x35 Bolt
M3x10 Bolt
x 4
x 4
L
G
FF
X
L
G
EE
V
10
V
M
K
M
N
AA
ASSEMBLY INSTRUCTIONS
8. Insert the bottom hinge pin of the cart bottom
panel skirt (K) into the lower hole on the door
assembly (M), then press the upper door spring
hinge pin into the hole on the upper front door
brace (V) as shown.
7. Attach the door handle (N) to the door
assembly (M) with two M6x16 bolts (AA).
7
8
Hardware Used
AA
M6x16 Bolt
x 2
M
N
K
M
V
AA
11
B
CC
BB
DD
A
C
ASSEMBLY INSTRUCTIONS
9. Attach the hood handle (A) to the grill body
assembly (C) with two M6 wing nuts (DD),
two M6 spring washers (CC) and two M6 plain
washers (BB).
9
10. Remove pre-assembled wing nut and plain
washer from the temp gauge (B), then attach
the temp gauge (B) to the grill body assembly
(C). Secure the temp gauge (B) with wing nut
and plain washer removed earlier in this step.
10
Hardware Used
BB M6 Plain Washer x 2
CC M6 Spring Washer x 2
DD M6 Wing Nut x 2
B
A
CC
DD
BB
C
C
12
5mm
G
AA
C
G
ASSEMBLY INSTRUCTIONS
11. Carefully place the grill body (C) onto cart left
side panel assembly (L) and cart right side
panel assembly (G). Adjust the grill body (C) so
that the holes in the grill body (C) are aligned
with holes in the tabs of cart left side panel as-
sembly (L) and cart right side panel assembly
(G).
Note: Make sure the gas hose/regulator
assembly is inside the cart. Secure the grill
body (C) with four M6X16 bolts (AA).
11
12. Pre-assemble two M6x16 bolts (AA) onto the
cart right side panel assembly (G) and do not
tighten them. Make sure to leave a 5mm gap
between the bolt and the panel. Then hang the
regulator assembly bracket onto the bolts and
tighten the two bolts.
12
Hardware Used
Hardware Used
AA
AA
M6x16 Bolt
M6x16 Bolt
x 4
x 2
AA
C
G
G
13
F
D
GG
C
13
ASSEMBLY INSTRUCTIONS
13. Attach the side shelf bracket A (D) and side
shelf bracket B (F) to the grill body assembly
&ZLWKHLJKW0[ÀDWEROWV**
Hardware Used
GG
M6x12 Flat Bolt
x 8
F
D
C
F
D
C
GG
C
F
D
14
E
HH
O
HH
ASSEMBLY INSTRUCTIONS
14
Hardware Used
HH
Shoulder Bolt
x 4
14. Attach the left side shelf assembly (O) to the
brackets installed at step 13 with two shoulder
bolts (HH). Repeat it for right side shelf
assembly (E).
E
HH
HH
O
15
Q
R
P
ASSEMBLY INSTRUCTIONS
15
16
15. Put three heat tents (P) in place over each
burner.
16. Put two cooking grates (Q) and one warming
rack (R) in place.
P
R
Q
16
S
T
U
ASSEMBLY INSTRUCTIONS
17. Put the grease pan (T) and grease cup (U)
into place.
17
18. Assemble the three control knobs (S) to the
valve stems.
18
T
U
S
17
J
M
ASSEMBLY INSTRUCTIONS
19. Open the door assembly (M). Place LP gas
cylinder (sold separately) into the nesting
hole located on the cart bottom shelf (J).
Rotate the LP gas cylinder until the hose/
regulator coupling aligns with the threaded
valve of the cylinder. Hand tighten the hose/
regulator coupling to the threaded valve of
the LP gas cylinder.
Tighten the tank screw clockwise in
the rear of the cart until the LP gas cylinder
is secured in place inside the nesting hole of
the cart bottom shelf (J).
19
Tank
Screw
LP Gas
Cylinder
Front View
Rear View
Fully Assembled
M
J
18
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
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and regulator for leaks with a water and soap solution.
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Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
Always perform leak tests outdoors in a well-ventilated area.
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• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service
dealer.
PERFORM LEAK TEST
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Put leak test solution in a spray bottle.
• Ensure all control knobs are in the
O OFF position.
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
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of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the
gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
CAUTION
2QO\XVHWKHUHJXODWRUDQGKRVHDVVHPEO\SURYLGHG If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.
19
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
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Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
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Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
HTXLSSHGZLWKDF\OLQGHUFRQQHFWLRQGHYLFHFRPSDWLEOHZLWKWKHFRQQHFWLRQIRURXWGRRUFRRNLQJDSSOL-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
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the regulator valve when the grill is not in use.
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EHDUUDQJHGIRUYDSRUZLWKGUDZDODQGHTXLSSHGZLWKDOLVWHGRYHU¿OOLQJSUHYHQWLRQGHYLFH3OHDVHXVH
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright
for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
E1HYHU¿OOWKHF\OLQGHUEH\RQGSHUFHQWIXOO
F,IWKHLQIRUPDWLRQLQDDQGELVQRWIROORZHGH[DFWO\D¿UHFDXVLQJGHDWKRUVHULRXV
injury may occur.
20
OPERATION INSTRUCTIONS
NOTE: Other cylinders may be acceptable for use with this appliance provided they are compatible
with the appliance nesting hole and retention means. Refer to Step 19 of the Assembly Instructions
for correct cylinder to cylinder holder connection.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJURY.
WARNING
In the connection process, make sure:
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CONNECTING THE LP TANK
1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a
full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use
care – do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only. Do not use tools.
To Disconnect: Fully close the tank valve by turning clockwise.
Turn the coupling nut counterclockwise until the regulator assembly detaches.
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Dyna-Glo DGP397MNP-D User manual

Category
Barbecues & grills
Type
User manual
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