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Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

Model&X10&

Operational&Manual&

For&Hazardous&Environments&

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Appendix C

Model&X10&&

Operational&Manual&

INDEX&

N*13'"

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Precision® Extraction Solutions

WARNING&-&SAFETY&FIRST!&

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THE&OWNER&AND&OPERATOR&OF&THIS&EQUIPMENT&MUST&UNDERSTAND:&THE&USE&OF&LIGHT&

HYDROCARBON&EQUIPMENT&IS&INHERENTLY&DANGEROUS&AND&THE&USE&AND&MISUSE&OF&THIS&

EQUIPMENT&CAN&RESULT&IN&SEVERE&INJURY,&INCLUDING&BUT&NOT&LIMITED&TO&DEATH&AND&

DISABILITY,&AND&SUBSTANTIAL&PROPERTY&DAMAGE.&

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Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

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IT&IS&THE&USER’S&SOLE&RESPONSIBILITY&TO&USE,&TRANSPORT&AND&STORE&THE&EQUIPMENT&IN&A&

SAFE&MANNER.&USER&ASSUMES&ALL&RISK&ASSOCIATED&WITH&THE&USE&OF&THIS&EQUIPMENT.&

USER&AGREES&THE&EQUIPMENT&IS&ONLY&TO&BE&UTILIZED&FOR&LAWFUL&PURPOSES.&

C"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

CHAPTER&1&

Components&

Stand

Solvent Tank

Material Column

De-Wax Tank

Collection Tank

Expansion Tank

8"#"$%&'

Model&X10 Operational&Manual&–&For&Hazardous&Environments&

Precision® Extraction Solutions

CHAPTER&2&

Getting&Started&

• Placement&of&System."$3%)'"1A'"+F+1'Je

i) *-"%"D(,D'(3F"B'-1*3%1';"%('%"'*1A'(",41;,,(+",("*-"%"B'-1*3%1';"3%M,(%1,(F

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ii) ,-"%"3'B'3"+4(E%)'

• Mounting&of&Components."/-+4('"1A%1e

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ii) 1A'"J,4-1*-&"(%)h"4-*,-+"%('"D(,D'(3F"1*&A1'-';

iii) 1A'"),JD,-'-1+"%('"3'B'3

iv) %33"GA''3+",-"1A'"J,4-1*-&"(%)h"%('"3,)h';

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),-E*&4(%1*,-?"NA'"X10 '01(%)1*,-"+F+1'J"),J'+"D('-),-E*&4(';"G*1A"A'%1*-&"%-;

),,3*-&"4-*1+"+4*1%M3'"E,( 1A*+"D4(D,+'?

• Solvent&Requirements." NA'"X10 '01(%)1*,-" +F+1'J"*+";'+*&-';"1," M'"4+'; G*1A

'*1A'("%"!77l"M41%-'<"!77l"D(,D%-'<",("%-F"M3'-;"1A'(',E?

Q"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

CHAPTER&3&

Pressure&Testing&

Pressure&Testing/Preparing&the&Equipment&to&Operate&

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Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

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!7"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

CHAPTER&4&

Charging/Filling&the&Solvent&Tank&

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VACUUM&PUMP&PRIOR&TO&INTRODUCING&SOLVENT."

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!!"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

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!6"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

CHAPTER&5&

Preparing&to&Operate&

Preparing&to&Operate&-&Passive&

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!Z"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

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B%)44J<"F,4"%('"-,G"('%;F"1,"(4-"1A'"+F+1'J?

CHAPTER 6

Running the Extractor

All valves should now be closed.

Open the siphon tube three-way valve on the solvent vessel (to the left) (leading to the

material column) and the inlet three-way valve on the material column (to the left) (located on

the lid) allowing solvent to flood the first material column. Once the first column is full, turn the

siphon tube valve a full 180 degrees and open the second material column three-way valve (to

the left) to fill the second material column. You may need to re-pressurize the solvent tank

head-space with nitrogen to fill the second column. The material columns are full when the

pressure is within a few PSI of the tank pressure. You may now close the siphon tube valve. Be

sure that when running passive your solvent is not too cold, otherwise all pressure will be lost,

and the solvent will not want to move out of the tank.

!T"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

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D(,;4)1?"Remember that de-waxing is not always necessary and may be counter productive to

the specific product types you wish to create.

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NOTE%FOR%ACTIVE%RECOVERY%

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,413'1",E"1A'"('),B'(F"D4JD"1,"1A'"+,3B'-1"1%-h?

!R"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

T? N4(-",EE"1A'"('),B'(F"D4JD?

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1A'"J%1'(*%3"),34J-?"

NOTE:%IMPROPER%KNOWLEDGE%OF%PROPER%FILTRATION%GRADES%AND%APPLICATIONS%

CAN%LEAD%TO%CLOGS%IN%THE%SYSTEM.%START%WITH%COARSE%GRADES%AND%WORK%YOUR%WAY%

DOWN%TO%FINER%GRADES.%

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!C"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

XPNOUd/X"I/XNPXd"2:UV=Y":@I/"@"XPNOUd/X"I/XN"YUWX"=PX/"@NN@>:/Y"NU"N:/"

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WARNING&-&NEVER&VENT&NITROGEN&OR&HYDROCARBON&VAPOR&DIRECTLY&INTO&THE&

ATMOSPHERE!&

!8"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

CHAPTER&7&

Vent&Down&and&Pour&Off&

W*1A" F,4(" +,3B'-1" ('),B'(F" ),JD3'1'<" F,4" %('" -,G" ('%;F" 1," B'-1" ;,G-" F,4(" +F+1'J"

%-;" '01(%)1" F,4(" D(,;4)1? OD'-" 1A'" B%3B'" with the 1/4" NPT on top of the collection

vessel 1," B'-1" ;,G-" 1A'" )A%JM'(" %-;" %33,G" 1,"+1%M*3*a'"%1"7D+*?"

You may now remove your extract by removing the 2 - 5/8" bolts that attach

the collection bowl

You may also elect to r'J,B'"F,4("'01(%)1 using the valve located on the bottom of the

collection bowl. The vent down process will remain the same. Once your vent down is

complete, simply open the valve on the bottom of the collection bowl. Your extract will slowly

come out with a thick, cake batter consistency.

L,4"J%F"-,G")3'%-"F,4("),JD,-'-1+"%-;"B'++'3+"1,"D('D%('"E,("F,4("-'01"(4-?

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Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

CHAPTER&8&

Periodic&Maintenance&

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$(')*+*,-

" /01(%)1*,-" 2,341*,-+" ;*(')13F" E,(" ('D3%)'J'-1" ),JD,-'-1+?" UM1%*-*-&" ('D3%)'J'-1"

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,E"1A'"'g4*DJ'-1?"""

I*1,-"&%+h'1"+)(''-+<"'01(%)1*,-"),34J-+<"%-;"),33')1*,-"B'++'3"%-;"M,G3"+A%33"M'")3'%-';"%E1'("

'B'(F"4+'"G*1A"%-"%DD(,B';"E,,;S&(%;'";*+*-E')1%-1?""

P1"*+"('),JJ'-;';"1A%1"%E1'("'B'(F"!71A"4+'<"%"+,3B'-1",-3F"(4-"M'"),JD3'1';"1,"A'3D"D('B'-1",*3"

M4*3;"4D"*-"1A'"+F+1'J?"""

@" ),JD3'1'" +F+1'J" )3'%-*-&" *+" ('),JJ'-;';" /I/OL" HUXN:?" O'J'JM'(" 1A%1" F,4" J%F" M'"

D(,;4)*-&"%"E,,;SM%+';"D(,;4)1?"Use&ONLY&approved,&food-safe&cleaners&and&sanitizers."""

WARNING:& If& the& cleaners& and/or& sanitizers& are& flammable,& ensure& cleaning& activities& are&

conducted&in&an&area&with&adequate&ventilation&or&under&an&explosion-proof&fume&hood.&&

@3G%F+" ('D3%)'" G,(-" ),JD,-'-1+" *JJ';*%1'3F?" @1" %" J*-*J4J<" *1" *+" ('),JJ'-;';" 1A%1" 1A'"

E,33,G*-&"),JD,-'-1+"M'"('D3%)';"%)),(;*-&"1,"1A'"J%*-1'-%-)'"+)A';43'"M'3,Ge"

Component&

Replacement&Frequency&

Hoses&

Every&12&months&

Gaskets&

Every&10th&use&re-tightened&or&at&first&visible&sign&of&wear&

Sanitary&Clamp&Bolts/Nuts&

Every&10

&use&or&at&first&visible&sign&of&wear&

Relief&Valves&

Test&once&per&month&to&ensure&performance&–&replace&as&needed&

Ball&Valves&

Every&12&months&

Quick&Connects&

Every&12&months&

!p"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

NA'" G'%(" ,-" 1A'" *-;*B*;4%3" ),JD,-'-1+" ,E" F,4(" J%)A*-'" G*33" B%(F" &('%13F" ;'D'-;*-&" ,-" 1A'"

%J,4-1",E"4+%&'"*-"%"&*B'-"1*J'"E(%J'?""

It&is&EXTREMLY&IMPORTANT&that&all&nuts,&bolts,&and&gaskets&be&inspected&before&every&use&of&

the& system.& If& there& is& any& question& as& to& the& integrity& of& any& given& component,& replace& it&

immediately.""

vvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvvv"

PE"E4(1A'("%++*+1%-)'"*+"-'';';"D3'%+'"B*+*1",4("L,4N4M'")A%--'3"E,("B*;',"141,(*%3+"

,("),-1%)1"$(')*+*,-

"/01(%)1*,-"2,341*,-+"1')A-*)%3"+4DD,(1";*(')13F"%1"QRRST67S7767?"

67"#"$%&'

Model X10 Operational Manual – For Hazardous Environments

Precision® Extraction Solutions

APPENDIX&A&

Facility&Requirements&

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^b@:`c_?" " NA'" @:`" G*33" ;'1'(J*-'" 1A'" E%)*3*1F" ('g4*('J'-1+" E,(" ,D'(%1*,-" ,E" '01(%)1,(+?" " @1" %"

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+,3B'-1"4+';?

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AF;(,)%(M,-"&%+'+?"@;;*1*,-%33F<"1A'";'1')1,("+A,43;"M'"*-+1%33';"MF"%"g4%3*E*';"*-;*B*;4%3

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%1J,+DA'('"M'3,G"6Rl",E"1A'"=\="%+";'1'(J*-';"MF"1A'"/-&*-''(",E"O'),(;?

OSHA&Standards&in&the&Workplace&

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Precision X10 Operational Manual

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