Kawasaki Z1000SX 2012, Z1000 2012, Z1000 ABS 2012, Z1000SX ABS 2012 Owner's manual

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ENGLISH
Motorcycle
Owner's Manual
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Quick Reference Guide
This Quick Reference Guide will
assist you in finding the information
you're looking for.
A Table of Contents is included after
the Foreword.
GENERAL INFORMATION
HOW TO RIDE THE MOTORCYCLE
SAFE OPERATION
MAINTENANCE AND ADJUSTMENT
STORAGE
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Whenever you see the symbols
shown below, heed their instructions!
Always follow safe operating and main-
tenance practices.
DANGER
DANGER indicates a hazardous
situation which, if not avoided,
will result in death or serious in-
jury.
WARNING
WARNING indicates a hazardous
situation which, if not avoided,
could result in death or serious
injury.
NOTICE
NOTICE is used to address prac-
tices not related to personal in-
jury.
NOTE
â—‹
This note symbol indicates points of
particular interest for more efficient
and convenient opera tion.
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FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new mo-
torcycle is the product of Kawasaki's advanced engineering, exhaustive testing,
and continuous striving for superior reliability, safety and performance.
Please read this Owner's Manual carefully before riding so that you will be
thoroughly familiar with the proper operation of your motorcycle's controls, its fea-
tures, capabilities, and limitations. This manual offers many safe riding tips, but its
purpose is not to provide instruction in all the techniques and skills required to ride
a motorcycle safely. Kawasaki strongly recommends that all operators of this ve-
hicle enroll in a motorcycle rider training program to attain awareness of the mental
and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and
maintenance described in this manual. For those who would like more detailed in-
formation on their Kawasaki Motorcycle, a Service Manual is available for pur-
chase from any authorized Kawasaki motorcycle dealer. The Service Manual
contains detailed disassembly and maintenance information. Those who plan to do
their own work should, of course, be competent mechanics and possess the sp e-
cial tools described in the Service Manual.
Keep this Owner's Manual aboard your motor cycle at all times so that you can re-
fer to it whenever you need information.
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This manual should be considered a permanent part of the motorcycle and
should remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our pri-
or written permission.
This publication includes the latest information available at the time of printing.
However, there may be minor differences between the actual product and illustra-
tions and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2012 Kawasaki Heavy Industries, Ltd. Mar. 2012. (2)
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TABLE OF CONTENTS
SPECIFICATIONS ................................ 10
LOCATION OF PARTS ........................ 14
LOADING AND ACCESSORIES IN-
FORMATION ..................................... 17
GENERAL INFORMATION .................. 20
Meter Instruments .............................. 20
Digital Meter ................................... 21
Warning/Indicator Lights ................ 27
Key ..................................................... 31
Ignition Switch/Steering Lock ............ 34
Left Handlebar Switches .................... 36
Dimmer Switch ............................... 36
Turn Signal Switch ......................... 36
Horn Button .................................... 37
Passing Button ............................... 37
Hazard Switch ................................ 37
Right Handlebar Switches ................. 38
Engine Stop Switch ....................... 38
Starter Button ................................. 38
Brake Lever Adjuster ......................... 39
Fuel Tank Cap .................................... 40
Fuel .................................................... 41
Fuel Requirements: ....................... 41
Filling the Tank: .............................. 42
Side Stand ......................................... 44
Seats .................................................. 45
Tool Kit ............................................... 48
Windshield ......................................... 49
BREAK-IN ............................................ 51
HOW TO RIDE THE MOTORCYCLE .. 53
Starting the Engine ............................ 53
Jump Starting ..................................... 56
Moving Off .......................................... 58
Shifting Gears .................................... 59
Braking ............................................... 60
Anti-lock Brake System (ABS) for
models equipped with ABS ............ 62
ABS Indicator Light ........................ 64
Stopping the Engine .......................... 65
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Stopping the Motorcycle in an Emer-
gency .............................................. 65
Parking ............................................... 66
Catalytic Converter ............................ 68
SAFE OPERATION .............................. 70
Safe Riding Technique ....................... 70
Daily Safety Checks .......................... 73
Additional Considerations for High
Speed Operation ............................ 76
MAINTENANCE AND ADJUSTMENT 78
Periodic Maintenance Chart .............. 79
Engine Oil .......................................... 89
Cooling System .................................. 95
Spark Plugs .......................................100
Valve Clearance .................................101
Kawasaki Clean Air System ..............101
Exhaust Device ..................................102
Air Cleaner .........................................103
Throttle Control System .....................105
Engine Vacuum Synchronization .......107
Idle Speed ..........................................108
Clutch .................................................109
Drive Chain ........................................ 111
Brakes ................................................119
Brake Light Switches .........................122
Front Fork ..........................................125
Rear Shock Absorber ........................133
Wheels ...............................................138
Battery ................................................143
Headlight Beam .................................148
Fuses .................................................149
General Lubrication ...........................151
Cleaning Your Motorcycle ..................153
STORAGE ............................................ 159
ENVIRONMENTAL PROTECTION ..... 161
LOCATION OF LABELS ...................... 162
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SPECIFICATIONS
PERFORMANCE
Maximum Horsepower 101.5 kW (138 PS) @9 600 r/min (rpm)
(HR) 78.2 kW (106 PS) @9 100 r/min (rpm)
Maximum Torque 110 N·m (11.2 kgf·m, 81.1 ft·lb) @7 800 r/min (rpm)
(HR) 95 N·m (9.7 kgf·m, 70.1 ft·lb) @7 500 r/min (rpm)
Minimum Turning Radius 3.1 m (122 in.)
DIMENSIONS
Overall Length 2 105 mm (82.9 in.)
Overall Width 790 mm (31.1 in.)
Overall Height/High Position 1 170 mm (46.1 in.)/1 230 mm (48.4 in.)
Wheelbase 1 445 mm (56.9 in.)
Road Clearance 135 mm (5.3 in.)
Curb Mass 228 kg (503 lb)
(H) 231 kg (509 lb)
ENGINE
Type DOHC, 4-cylinder, 4-stroke, liquid-cooled
Displacement 1 043 cm³ (64.0 cu in.)
Bore × Stroke 77.0 × 56.0 mm (3.0 × 2.2 in.)
Compression Ratio 11.8:1
Starting System Electric starter
10
SPECIFICATIONS
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Cylinder Numbering Method Left to right, 1-2-3-4
Firing Order 1-2-4-3
Fuel System FI (Fuel Injection)
Ignition System Battery and coil (transistorized ignition)
Ignition Timing (Electronically
advanced)
10° BTDC @1 100 r/min (rpm) ~ 40.2° BTDC @5
200 r/min (rpm)
Spark Plugs NGK CR9EIA-9
Lubrication System Forced lubrication (wet sump)
Engine Oil:
Type
API SG, SH, SJ, SL or SM with JASO MA, MA1 or
MA2
Viscosity
SAE 10W-40
Capacity 4.0 L (4.2 US qt)
Coolant Capacity 2.9 L (3.1 US qt)
TRANSMISSION
Transmission Type 6-speed, return shift
Clutch Type Wet, multi disc
Driving System Chain drive
Primary Reduction Ratio 1.627 (83/51)
Final Reduction Ratio 2.733 (41/15)
Overall Drive Ratio 5.055 @Top gear
Gear Ratio:
SPECIFICATIONS 11
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1st 2.600 (39/15)
2nd 1.950 (39/20)
3rd 1.600 (24/15)
4th 1.389 (25/18)
5th 1.238 (26/21)
6th 1.136 (25/22)
FRAME
Caster 24.5°
Trail 102 mm (4.0 in.)
Tire Size:
Front 120/70ZR17 M/C (58 W)
Rear 190/50ZR17 M/C (73 W)
Rim Size:
Front J17M/C × MT3.50
Rear J17M/C × MT6.00
Fuel Tank Capacity 19 L (5.0 US gal)
ELECTRICAL EQUIPMENT
Battery 12 V 8 Ah
Headlight:
High Beam 12 V 55 W
Low Beam 12 V 55 W
Tail/Brake Light LED
12
SPECIFICATIONS
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H: ZX1000H
HR: with Honeycomb Catalytic Converter (Restricted model)
Even if one of LED (Light Emitting Diode) tail/brake lights does not go on, consult
with an authorized Kawasaki dealer.
Specifications are subject to change without notice, and may not apply to every
country.
SPECIFICATIONS 13
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LOCATION OF PARTS
1. Clutch Lever
2. Left Handlebar Switches
3. Spring Preload Adjuster
4. Rebound Damping Force Adjuster
5. Meter Instruments
6. Brake Fluid Reservoir (Front)
7. Right Handlebar Switches
8. Front Brake Lever
9. Throttle Grip
10. Windshield Adjuster Knob
11. Ignition Switch/Steering Lock
14 LOCATION OF PARTS
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11. Turn Signal Lights
12. Headlight
13. Spark Plugs
14. Air Cleaner
15. Fuel Tank
16. Rider's Seat
17. Passenger's Seat
18. Tail/Brake Light
19. License Plate Light
20. Seat Lock
21. Front Fork
22. Brake Disc
23. Compression Damping
Force Adjuster
24. Brake Caliper
25. Shift Pedal
26. Side Stand
27. Drive Chain
28. Chain Adjuster
LOCATION OF PARTS
15
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29. Brake Fluid Reservoir (Rear)
30. Fuse Box
31. Battery
32. Idle Adjusting Screw
33. Fuel Tank Cap
34. Muffler
35. Swingarm
36. Rebound Damping Force Adjuster
37. Rear Shock Absorber
38. Rear Brake Light Switch
39. Rear Brake Pedal
40. Oil Level Inspection Window
41. Oil Filter
42. Coolant Reserve Tank
16 LOCATION OF PARTS
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LOADING AND ACCESSORIES INFORMATION
WARNING
Incorrect loading, improper in-
stallation or use of accessories,
or modification of your motor-
cycle may result in an unsafe rid-
ing condition. Before you ride the
motorcycle, make sure that the
motorcycle is not overloaded and
that you have followed these in-
structions.
With the exception of genuine Kawa-
saki Parts and Accessories, Kawasaki
has no control over the des ign or appli-
cation of accessories. In some cases,
improper installation or use of acces-
sories, or motorcycle modification, will
void the motorcycle warranty, can neg-
atively affect performance, and can
even be illegal. In selecting and using
accessories, and in loading the motor-
cycle, you are personally responsible
for your own safety and the safety of
other persons involved.
NOTE
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Kawasaki Parts and Accessories
have been specially designed for
use on Kawasaki motorcycles. We
strongly recommend that all parts
and accessories you add to your mo-
torcycle be genuine Kawasaki com-
ponents.
Because a motorcycle is sensitive to
changes in weight and aerodynamic
forces, you must take extreme care in
carrying cargo, passengers and/or in
fitting additional accessories. The fol-
lowing general guidelines have been
LOADING AND ACCESSORIES INFORMATION 17
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prepared to assist you in making your
determinations.
1. Any passenger should be thor-
oughly familiar with motorcycle op-
eration. The passenger can affect
control of the motorcycle by improp-
er positioning during corneri ng and
sudden movements. It is important
that the passenger sits still while
the motorcycle is in motion and not
interfere with the operation of the
motorcycle. Do not carry animals
on your motorcycle.
2. You should instruct any passenger
before riding to keep his or her feet
on the passenger footpegs and hold
on to the operator or seat strap. Do
not carry a passenger unless he or
she is tall enough to reach the foot-
pegs and footpegs are provided.
3. All baggage should be carried as
low as possible to reduce the effect
on the motorcycle center of gravity.
Baggage weight should also be dis-
tributed equally on both sides of the
motorcycle. Avoid carrying baggage
that extends beyond the rear of the
motorcycle.
4. Baggage should be securely at-
tached. Make sure that the bag-
gage will not move around while
you are riding. Recheck baggage
security as often as possible (not
while the motorcycle is in motion)
and adjust as necessary.
5. Do not carry heavy or bulky items
on a luggage rack. They are de-
signed for light items, and overload-
ing can affect handling due to
changes in weight distribution and
aerodynamic forces.
6. Do not insta ll accessorie s or carry
baggage that impairs the perform-
ance of the motorcycle. Make sure
that you have not adversely af-
fected any lighting components,
18 LOADING AND ACCESSORIES INFORMATION
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