Titan LX-65 Spray Gun Owner's manual

English

Instruction Sheet

LX-65

High Capacity Spray Gun

Important Safety Instructions

Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

 a) SAVETHESEINSTRUCTIONS–Toreducetherisksofreor

explosion, electrical shock, and the injury to persons, read and

understand all instructions included in this manual. Be familiar

with the controls and the proper usage of the equipment.

 b) WARNING-Toreducetheriskofreor

explosion:

 1. Donotsprayammableorcombustiblematerials

nearanopename,pilotlightsorsourcesofignitionsuchashot

objects,cigarettes,motors,electricalequipmentandelectrical

appliances.Avoidcreatingsparksfromconnectinganddisconnecting

powercords.

 2. Useextremecautionwhenusingmaterialswithaashpointbelow

70ºF(21ºC).Flashpointisthetemperaturethatauidcanproduce

enoughvaporstoignite.

 3. Paintorsolventowingthroughtheequipmentisabletoresultin

staticelectricity.Staticelectricitycreatesariskofreorexplosionin

thepresenceofpaintorsolventfumes.Allpartsofthespraysystem,

includingthepump,hoseassembly,spraygunandobjectsinand

aroundthesprayareashallbeproperlygroundedtoprotectagainst

staticdischargeandsparks.Useonlyconductiveorgroundedhigh-

pressureairlesspaintsprayerhosesspeciedbythemanufacturer.

 4. Verifythatallcontainersandcollectionsystemsaregroundedto

preventstaticdischarge.

 5. Connecttoagroundedoutletandusegroundedextensioncords

(electricmodelsonly).Donotusea3to2adapter.

 6. Donotuseapaintorsolventcontaininghalogenatedhydrocarbons.

Suchaschlorine,bleachmildewcide,methylenechlorideand

trichloroethane.Theyarenotcompatiblewithaluminum.Contactthe

coatingsupplieraboutcompatibilityofmaterialwithaluminum.

 7. Keepsprayareawellventilated.Keepagoodsupplyoffreshair

movingthroughtheareatokeeptheairwithinthesprayareafree

fromaccumulationofammablevapors.Keeppumpassemblyinwell

ventilatedarea.Donotspraypumpassembly.

 8. Donotsmokeinthesprayarea.

 9. Donotoperatelightswitches,engines,orsimilarsparkproducing

productsinthesprayarea.

 10. Keepareacleanandfreeofpaintorsolventcontainers,rags,and

otherammablematerials.

 11. Knowthecontentsofthepaintandsolventsbeingsprayed.Read

allMaterialSafetyDataSheets(MSDS)andcontainerlabels

providedwiththepaintsandsolvents.Followthepaintandsolvent

manufacture’ssafetyinstructions.

 12. Placepumpatleast25feet(7.62meters)fromthesprayobjectina

wellventilatedarea(addmorehoseifnecessary).Flammablevapors

areoftenheavierthanair.Floorareamustbeextremelywellventilated.

Thepumpcontainsarcingpartsthatemitsparksandcanignitevapors.

 13. Plasticcancausestaticsparks.Neverhangplastictoenclosespray

area.Donotuseplasticdropclothswhensprayingammable

material.

 14. Fireextinguisherequipmentshallbepresentandworking.

c) WARNING - To reduce the risk of skin injection:

 1. Donotaimthegunat,orsprayanypersonoranimal.

 2. Keephandsandotherbodypartsawayfromthedischarge.

Forexample,donottrytostopleakswithanypartofthebody.

 3. Alwaysusethenozzletipguard.Donotspraywithoutthenozzletip

guardinplace.

 4. Onlyuseanozzletipspeciedbythemanufacturer.

 5. Usecautionwhencleaningandchangingnozzletips.Inthecase

wherethenozzletipclogswhilespraying,ALWAYSlockguntrigger,

shutpumpoff,andreleaseallpressurebeforeservicing,cleaningtip

orguard,orchangingtip.Pressurewillnotbereleasedbyturningoff

themotor.ThePRIME/SPRAYvalveorpressurebleedvalvemustbe

turnedtotheirappropriatepositionstorelievesystempressure.Refer

toPRESSURERELIEFPROCEDUREdescribedinthepumpmanual.

 6. Donotleavetheunitenergizedorunderpressurewhileunattended.

Whentheunitisnotinuse,turnofftheunitandrelievethepressurein

accordancewiththemanufacturer’sinstructions.

 7. High-pressuresprayisabletoinjecttoxinsintothebodyandcause

seriousbodilyinjury.Intheeventthatinjectionoccurs,seekmedical

attentionimmediately.

 8. Checkhosesandpartsforsignsofdamage,aleakcaninjectmaterial

intotheskin.Inspecthosebeforeeachuse.Replaceanydamaged

hosesorparts.

 9. Thissystemiscapableofproducing3600PSI/248Bar.Only

usereplacementpartsoraccessoriesthatarespeciedbythe

manufacturerandthatareratedaminimumof3600PSI.Thisincludes

spraytips,nozzleguards,guns,extensions,ttings,andhose.

 10. Alwaysengagethetriggerlockwhennotspraying.Verifythetrigger

lockisfunctioningproperly.

 11. Verifythatallconnectionsaresecurebeforeoperatingtheunit.

 12. Knowhowtostoptheunitandbleedpressurequickly.Bethoroughly

familiarwiththecontrols.Pressurewillnotbereleasedbyturningoff

themotor.ThePRIME/SPRAYvalveorpressurebleedvalvemustbe

turnedtotheirappropriatepositionstorelievesystempressure.Refer

toPRESSURERELIEFPROCEDUREdescribedinthepumpmanual.

 13. Alwaysremovethespraytipbeforeushingorcleaningthesystem.

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important to

treat the injury as soon as possible. DO NOT delay treatment

to research toxicity. Toxicity is a concern with some coatings

injected directly into the blood stream. Consultation with a plastic

surgeon or reconstructive hand surgeon may be advisable.

d) WARNING - To reduce the risk of injury:

 1. Alwayswearappropriategloves,eyeprotection,clothinganda

respiratorormaskwhenpainting.Hazardousvapors–Paints,

solvents,insecticides,andothermaterialscanbeharmfulifinhaledor

comeincontactwithbody.Vaporscancauseseverenausea,fainting

orpoisoning.

 2. Donotoperateorspraynearchildren.Keepchildrenawayfrom

equipmentatalltimes.

 3. Donotoverreachorstandonanunstablesupport.Keepeffective

footingandbalanceatalltimes.

 4. Stayalertandwatchwhatyouaredoing.

 5. Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugs

oralcohol.

 6. Donotkinkorover-bendthehose.Airlesshosecandevelopleaks

fromwear,kinkingandabuse.Aleakcaninjectmaterialintotheskin.

 7. Donotexposethehosetotemperaturesorpressuresinexcessof

thosespeciedbymanufacturer.

 8. Donotusethehoseasastrengthmembertopullorlifttheequipment.

 9. Uselowestpossiblepressuretoushequipment.

 10. Followallappropriatelocal,stateandnationalcodesgoverning

ventilation,repreventionandoperation.

 11. TheUnitedStatesGovernmentSafetyStandardshavebeenadopted

undertheOccupationalSafetyandHealthAct(OSHA).These

standards,particularlypart1910oftheGeneralStandardsandpart

1926oftheConstructionStandardsshouldbeconsulted.

 12. Beforeeachuse,checkallhosesforcuts,leaks,abrasionorbulging

ofcover.Checkfordamageormovementofcouplings.Immediately

replacehoseifanyofthoseconditionsexist.Neverrepairapainthose.

Replacewithaconductivehigh-pressurehose.

 13. Donotsprayoutdoorsonwindydays.

 14. Alwaysunplugcordfromoutletbeforeworkingonequipment(electric

modelsonly).

0811 • Form No. 0286751C

English

Using the Gun Trigger Lock

Trigger locked

(gun will not spray)

Trigger unlocked

(gun will spray)

Alwaysengagethegun’s

triggerlockwhenthegunis

notinuse.

 1. Tolockthetrigger,

rotatethetriggerlock

forwarduntilitstops.

 2. Tounlockthetrigger,

rotatethetriggerlock

backwarduntilitis

vertical.

Setup

Never attempt to assemble, change, or clean the gun, tip,

or tip guard without first relieving pressure from the spray

system. Follow the “Pressure Relief Procedure” in the

sprayer’s Owner’s Manual.

Always use a tip safety guard for added protection against

injection. Beware that the guard alone will not prevent

injection. Never cut off tip guard! Always engage gun

trigger lock when the gun is not in use. Before servicing

equipment, consult Owner’s Manuals and follow all

warnings.

 1. Setupthesprayer.Refertotheinstructionsinthesprayer’s

Owner’sManual.

 2. Attachagrounded,airlesssprayhosetothematerialinletonthe

gun.Usingtwowrenches(oneonthegunandoneonthehose),

tightensecurely.

 3. Withthetipandtipguardoffthegun,startthesprayer.Flush

andpreparethespraysystemaccordingtothesprayer’sOwner’s

Manual.Inspectthespraysystemtomakesurethatallttings

aresecureandthattherearenoleaks.

Seal

Tip Guard

Tip Seal

Tip

 4. Performthe“PressureRelief

Procedure”describedinthe

sprayer’sOwner’sManual.

 5. Usingthetiphandle,insertthe

tipsealandsealintothebackof

thetipguard.Pressinfornal

adjustment.

 6. Insertthetipintotheslotonthe

tipguard.

 7. Threadthetipguardontothe

gun.Positionthetipguardinthe

desiredsprayingposition,then

tightensecurelybyhand.

NOTE: The arrow on the tip handle should be pointing in the

forward direction for spraying.

Operation

 1. Makesurethearrowonthetiphandleispointingintheforward

directionforspraying.

 2. Startthesprayer.Refertotheinstructionsinthesprayer’s

Owner’sManual.

 3. Adjusttheuidpressureonthesprayeruntilthesprayis

completelyatomized.Alwayssprayatthelowestpressure

necessarytogetthedesiredresults.

NOTE: The spray tip determines the size of spray pattern

and coverage. When more coverage is needed, use a

largertipinsteadofincreasinguidpressure.

 4. Toclearacloggedtip:

 a. Rotatethetip180ºsothatthearrowonthetiphandleis

pointingoppositethespraydirection.

 b. Triggerthegunoncesothatthepressurecanblowtheclog

out.

IMPORTANT: Never pull the trigger more than once at time with the

tip in the reverse position.

 c. Continuethisprocedureuntilthetipisclearoftheclog.

Changing a Tip

Tipscanberemovedandreplacedeasilywithoutdisassemblingthegun.

Never attempt to change or clean the tip or tip guard

without first performing the “Pressure Relief Procedure.”

 1. Performthe“PressureReliefProcedure”describedinthe

sprayer’sOwner’sManual.

 2. Removethetipfromtheslotonthetipguard.

 3. Insertthenewtipintotheslotonthetipguard.Thearrowonthe

tiphandleshouldbepointingintheforwarddirectionforspraying.

Tip

Guard

Tip

Tip Seal

Retainer

Tip Seal

Removing the Seal and Tip seal

 1. Removethetipfromthetipguard.

 2. Insertthetiphandlethroughthe

frontofthetipguard.

 3. Pushthesealandtipsealout

throughthebackofthetipguard.

Identifying Tip Sizes

Toidentifytipsizes,usethefollowing

formula.A“517”tipsizewillbeusedin

thisexample.

Therstdigitmultipliedbytworepresentsthesizeofthespraypattern

whenspraying12”awayfromtheworksurface:

5x2=10”spraypattern

Thesecondtwodigitsrepresentthediameteroftheoriceonthetip:

17=.017”orice

NOTE: Worn spray tips will adversely affect the spray pattern

andresultinreducedproduction,poornish,and

wasted material. Replace worn tips immediately.

Cleanup

Maintainingacleangunisimportanttoensuretrouble-freeoperation.

Flushthegunaftereachuseandstoreinadrylocation.Donotleavethe

gunoranyofitspartsinwaterorsolvents.

Special cleanup instructions for use with flammable

solvents:

 • Alwaysushspraygunpreferablyoutsideandatleastone

hose length from spray pump.

 • Ifcollectingushedsolventsinaonegallonmetalcontainer,

placeitintoanemptyvegalloncontainer,thenush

solvents.

 • Areamustbefreeofammablevapors.

 • Followallcleanupinstructions.

IMPORTANT: The sprayer, hose, and gun should be cleaned

thoroughly after daily use. Failure to do so permits material to cake,

seriously affecting the performance of the unit.

Always spray at minimum pressure

with the tip and tip guard removed

when using mineral spirits or any

other solvent to clean the sprayer,

hose, or gun. Static electricity buildup

may result in a fire or explosion in the

presence of flammable vapors. Hold

the gun firmly against a metal container while flushing.

English

Maintenance

Follow all safety precautions as described in the Safety

Precautions section of this manual before proceeding.

NOTE: Refer to the Parts List section in this manual for part

identication.

Replacing/Servicing the Seal Assembly

Ifyourspraygunleaksorspitsatthetipwhenyoureleasethetrigger,

theneedleorseatisworn,damaged,ordirtyandmustbereplacedor

cleaned.

Never attempt to perform maintenance on the spray gun

without first performing the “Pressure Relief Procedure.”

 1. Disconnecttheuidhosefromthegun.

 2. Removethetipandtipguard.

 3. Withthetriggerdepressed,removethediffuserfromthefrontof

thegun.

 4. Removethelocknut,rearhousing,andretractorpinsfromthe

rearofthegunhead.

 5. Removethesealassemblyfromthefrontofthegunheadby

pushingorgentlytappingatthebackofthesealassembly.

 6. Soaktheremovedpartsintheappropriatesolventandwipe

clean.

 7. Inspectthepartsforwearordamageandusenewpartsduring

reassemblyofthegun,whennecessary.

NOTE: Lubricate all packings and moving parts before

reassembly with a lithium-based grease.

 8. Installthesealassemblyintothefrontofthegunhead.

 9. Installtheretractorpinsintotherearofthegunhead.Slidethe

rearhousingontotheretractorpinsandsecureinpositionwith

thelocknut.

 10. WIththetriggerdepressed,installthediffuserintothefrontofthe

gunheadandtightensecurelywithawrench.

 11. Performthe“AdjustingtheSealAssembly”proceduredescribed

below.

Adjusting the Seal Assembly

Proper adjustment of the seal assembly is essential to

ensure positive shut-off when the trigger is released.

 1. Tightenthelocknutuntiltherearhousingisushagainstthegun

head.

 2. Unscrewthelocknut3/4ofaturn.

NOTE: To check the adjustment of the seal assembly:

1. Move the gun trigger lock to the locked position.

2. Pull the trigger.

With the trigger lock engaged, there should be 1/32” of

movement between the lock nut and the rear housing

while pulling the trigger.

Replacing/Removing the Filter

 1. Pullthebottomofthetriggerguardforwardsothatitcomesloose

fromthehandleassembly.

 2. Loosenandremovethehandleassemblyfromthegunhead.

 3. Pulltheoldlteroutofthegunhead.

 4. Slidethenewlter,taperedendrst,intothegunhead.

 5. Makesurethehandlesealisinpositionandthreadthehandle

assemblyintothegunheaduntilsecure.

 6. Snapthetriggerguardbackontothehandleassembly.

Gun Filter Chart

Part

Number

Application Filter

Type

Color of

Filter

Body

0089960 Synthetic resin,

enamels, clean

varnishes, stains

azures

Extrafine red

0089959 Base coat enamels,

primer enamels,

fillers, marking paints,

textured enamels

Fine yellow

0089958 Emulsions,

latex paints,

acrylic paints

Medium white

0089957 Filler paints,

large area surfaces

Coarse green

Parts List

Item Part # Description Quantity

1 0296228 Gunhead ..................................................1

 2 0296284 Triggerscrew,short ..................................1

 3 0296285 Triggerassembly,4-ngergun .................1

 4 0296230 Triggerguard ............................................1

 5 0296270 Sealassembly ..........................................1

 6 0296404 Diffuser .....................................................1

 7 0297045 Seal ..........................................................1

 8 661-517 Tipassembly,

   (includesitems7and10) .........................1

 9 661-012 Tipguard .................................................1

 10 0297007 Tipseal .....................................................1

 11 9910201 Locknut ....................................................1

 12 0296222 Rearhousing ............................................1

 13 0296286 Retractorpin .............................................2

 14 0296287 Triggerscrew,long ...................................1

 15 0089958 Filter,medium ...........................................1

 16 0296289 Handleseal...............................................1

 17 0296342 Handle ......................................................1

 18 0296343 Spring .......................................................1

 19 0347706 Swivel .......................................................1

 20 0296291 Triggerassembly,2-ngergun .................1

 21 0279185 Collarassembly,2-ngergun ...................1

  0296345 Handleassembly(includesitems17–19)

  0296294 Gunrepairkit(includesitems5,6,and11)

  0286747 Gunsidelabel

EnglishEnglish

Warranty

TitanTool,Inc.,(“Titan”)warrantsthatatthetimeofdeliverytotheoriginalpurchaserforuse(“EndUser”),theequipmentcovered

bythiswarrantyisfreefromdefectsinmaterialandworkmanship.Withtheexceptionofanyspecial,limited,orextendedwarranty

publishedbyTitan,Titan’sobligationunderthiswarrantyislimitedtoreplacingorrepairingwithoutchargethosepartswhich,toTitan’s

reasonablesatisfaction,areshowntobedefectivewithintwelve(12)monthsaftersaletotheEndUser.Thiswarrantyappliesonly

whentheunitisinstalledandoperatedinaccordancewiththerecommendationsandinstructionsofTitan.

Thiswarrantydoesnotapplyinthecaseofdamageorwearcausedbyabrasion,corrosionormisuse,negligence,accident,faulty

installation,substitutionofnon-Titancomponentparts,ortamperingwiththeunitinamannertoimpairnormaloperation.

DefectivepartsaretobereturnedtoanauthorizedTitansales/serviceoutlet.Alltransportationcharges,includingreturntothe

factory,ifnecessary,aretobeborneandprepaidbytheEndUser.RepairedorreplacedequipmentwillbereturnedtotheEndUser

transportationprepaid.

THEREISNOOTHEREXPRESSWARRANTY.TITANHEREBYDISCLAIMSANYANDALLIMPLIEDWARRANTIESINCLUDING,

BUTNOTLIMITEDTO,THOSEOFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE,TOTHEEXTENT

PERMITTEDBYLAW.THEDURATIONOFANYIMPLIEDWARRANTIESWHICHCANNOTBEDISCLAIMEDISLIMITEDTO

THETIMEPERIODSPECIFIEDINTHEEXPRESSWARRANTY.INNOCASESHALLTITANLIABILITYEXCEEDTHEAMOUNT

OFTHEPURCHASEPRICE.LIABILITYFORCONSEQUENTIAL,INCIDENTALORSPECIALDAMAGESUNDERANYANDALL

WARRANTIESISEXCLUDEDTOTHEEXTENTPERMITTEDBYLAW.

TITANMAKESNOWARRANTYANDDISCLAIMSALLIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESSFOR

APARTICULARPURPOSEWITHRESPECTTOACCESSORIES,EQUIPMENT,MATERIALSORCOMPONENTSSOLDBUT

NOTMANUFACTUREDBYTITAN.THOSEITEMSSOLD,BUTNOTMANUFACTUREDBYTITAN(SUCHASGASENGINES,

SWITCHES,HOSES,ETC.)ARESUBJECTTOTHEWARRANTY,IFANY,OFTHEIRMANUFACTURER.TITANWILLPROVIDE

THEPURCHASERWITHREASONABLEASSISTANCEINMAKINGANYCLAIMFORBREACHOFTHESEWARRANTIES.

United States Sales & Service

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

200 Trowers Road, Unit 7B

Woodbridge, Ontario L4L 5Z8

Phone:

Fax:

1-800-526-5362

1-800-528-4826

Phone:

Fax:

1-800-565-8665

1-800-856-8496

Canadian Branch

1770 Fernbrook Lane

Minneapolis, MN 55447

Phone:

Fax:

1-201-337-1240

1-201-405-7449

International

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Español

Garantía

TitanTool,Inc.,(“Titan”)garantizaqueenelmomentodelaentregaalcompradororiginalparasuuso(“Usuarional”),elequipo

cubiertoporestagarantíaestáexentodedefectosenmaterialyfabricación.LaobligacióndeTitanenvirtuddeestagarantíase

limitaasustituirorepararsincargolaspiezasque;alaenterasatisfaccióndeTitan,demuestrenestardefectuosasdentrode12

mesesdespuésdelaventaalusuarional.Estagarantíacorrespondesolamentecuandolaunidadseinstalayfuncionasegúnlas

recomendacioneseinstruccionesdeTitan.

Estagarantíanocorrespondeenelcasodedañosodesgastecausadosporabrasión,corrosiónousoindebido,negligencia,

accidente,instalaciónerrada,sustitucióndepiezasconcomponentesquenoseanTitanoalteracionesconlaunidaddetalmodoque

seveaafectadoelfuncionamientonormal.

LaspiezasdefectuosasdebendevolverseauncentrodeventasyservicioautorizadodeTitan.Todosloscargosdetransporte,

inclusoladevoluciónalafábrica,siesnecesario,debepagarlospreviamenteelusuarional.Elequiporeparadoocambiadose

devolveráalusuarionalconporteprepagado.

NOEXISTENINGUNAOTRAGARANTÍAEXPRESA.TITANDESCONOCEPORLAPRESENTETODAOTRAGARANTÍA

IMPLÍCITAINCLUSIVEENTREOTRAS,LASDECOMERCIABILIDADEIDONEIDADPARAUNFINPARTICULAR,ENLAMEDIDA

QUELOPERMITALALEY.LADURACIÓNDELASGARANTÍASIMPLÍCITASQUENOPUEDENDESCONOCERSESELIMITA

ALPLAZOESPECIFICADOENLAGARANTÍAEXPRESA.ENNINGÚNCASOEXCEDERÁLARESPONSABILIDADDETITANEL

MONTODELPRECIODECOMPRA.LARESPONSABILIDADCIVILPORDAÑOSYPERJUICIOSRESULTANTES,FORTUITOSO

ESPECIALESBAJOTODAGARANTÍAQUEDAEXCLUIDAENLAMEDIDAQUELOPERMITALALEY.

TITANNOOFRECEGARANTÍASYDESCONOCETODAGARANTÍAIMPLÍCITADECOMERCIABILIDADEIDONEIDADPARA

UNFINPARTICULARREFERENTEAACCESORIOS,EQUIPO,MATERIALESOCOMPONENTESVENDIDOSPERONO

FABRICADOSPORTITAN.AQUELLOSARTÍCULOSVENDIDOS,PERONOFABRICADOSPORTITAN(COMOLOSMOTORES

DEGAS,INTERRUPTORES,MANGUERAS,ETC.)ESTÁNPROTEGIDOSPORLAGARANTÍADESUPROPIOFABRICANTE,SI

LAHAY.TITANPROPORCIONARÁALCOMPRADORASISTENCIARAZONABLEPARAEFECTUARRECLAMOSENCASODE

INCUMPLIMIENTODEESTASGARANTÍAS.

United States Sales & Service

1770 Fernbrook Lane

Minneapolis, MN 55447

www.titantool.com

200 Trowers Road, Unit 7B

Woodbridge, Ontario L4L 5Z8

Phone:

Fax:

1-800-526-5362

1-800-528-4826

Phone:

Fax:

1-800-565-8665

1-800-856-8496

Canadian Branch

1770 Fernbrook Lane

Minneapolis, MN 55447

Phone:

Fax:

1-201-337-1240

1-201-405-7449

International

Titan LX-65 Spray Gun Owner's manual

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