Kettler K-7122-490 Instructions Manual

Kettler Stockholm Table Tennis Table Instructions

Models K-7122-490, K-7122-890, K-7162-490, K7162-890

Kettler Stockholm Table Tennis Table Unpacking & Moving Instructions

Models K-7122-500, K-7122-700, K-7162-500, K7162-700

Two people are needed to carry the box,

because of the weight and bulk.

When ready to unpack and to remove the

contents from the carton, turn the carton 90

degrees from its upright position. Open the left

and right ends of the carton. With one person

pushing on the contents from one side, have

another person pull from the opposite side until

contents are removed from the carton.

When carrying the table up or down stairs, it is

advisable to remove the plastic wrap from the

table tops and carry each piece individually to

reduce the weight.

The following pages will provide a breakdown of

the parts contained within the carton.

- 1 -

Kettler Stockholm Table Tennis Table Parts Inventory

Models K-7122-500, K-7122-700, K-7162-500, K7162-700

Master Carton Size 5’2” x 4’8”

MASTER CARTON CONTENTS

#PRE-1

TABLE TOP HALVES PREASSEMBLY

4’6” x 5’

2 EACH

USED IN: STEP 13 (2 EA)

WHEEL PACK

7 ½” x 21”

2 EACH

(SEE PAGE 3 FOR

CONTENTS)

CORRUGATED HARDWARE

ENVELOPE

4’ x 37 ¾”

1 EACH

(SEE PAGE 4 FOR CONTENTS)

#21

CROSS BRACE FOR TABLE END LEGS

49 3/8” x 1 7/8”

2 EACH

USED IN: STEP 12 (2 EA)

#14

CENTER SUPPORT CROSS BRACES

5’

2 EACH

USED IN: STEP 10 (2 EA)

#15

NON LOCKING BRACE

38 5/8”

2 EACH

USED IN: STEP 10 (2 EA)

#PRE-4

LOCKING SIDE BRACE PREASSEMBLY

38 5/8”

2 EACH

USED IN: STEP 10 (2 EA)

- 2 -

WHEEL PACK CONTENTS

(Below is depicted the contents of one wheel pack)

#8

WHEEL FOR NON LOCKING CASTER

4”

4 EACH

USED IN: STEP 3 (4 EA)

#35

WHEEL FOR LOCKING CASTER

4”

4 EACH

USED IN: STEP 4 (4EA)

#32

LOCKING WHEEL PIVOT

2 EACH

USED IN: STEP 1 (2 EA)

#34

RED WHEEL LOCK

2 EACH

USED IN: STEP 1 (2 EA)

#9

NON LOCKING WHEEL PIVOT

2 EACH

USED IN: STEP 2 (2 EA)

CORRUGATED HARDWARE ENVELOPE

Size 4’ x 37 3/4”

CORRUGATED HARDWARE ENVELOPE CONTENTS

#PRE-3

CENTER PIVOT PREASSEMBLY

18 ½” HEIGHT

2 EACH

USED IN: STEP 8 (2 EA)

#PRE-2

T-SHAPED CENTER SUPPORT PREASSEMBLY

24 ¾” x 21 ½”

2 EACH

USED IN: STEP 2 (2 EA)

#17

NET POST

10” HEIGHT

2 EACH

USED IN: STEP 5 (2 EA)

#16

CENTER SUPPORT COVER

21 ¾” x 11 ¾”

2 EACH

USED IN: STEP 15 (2 EA)

HARDWARE PACK NO. 1

8 ½” x 10”

1 EACH

(SEE PAGE 5 FOR CONTENTS)

HARDWARE PACK NO. 2

(CONTAINS PACKS 2A &2B)

10” x 12 ½”

1 EACH

(SEE PAGE 6 FOR CONTENTS)

HARDWARE PACK NO. 3

6” x 11”

1 EACH

(SEE PAGE 9 FOR CONTENTS)

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Size 8 1/2” x 10”

HARDWARE PACK NO. 1 CONTENTS

#22

PLASTIC END INSERT FOR LEG

CROSS BRACE

4 EACH

USED IN: STEP 12 (4 EA)

#HDW-12

16 MM WASHERS

24 EACH

USED IN: STEP 2 (8 EA);

STEP 3 (8 EA);

STEP 4 (8 EA)

#HDW-13

25 MM

WASHERS

4 EACH

USED IN:

STEP 2 (4 EA)

#HDW-15

8M BOLT CAP

8 EACH

USED IN:

STEP 2 (4 EA);

STEP 3 (2 EA);

STEP 4 (2 EA)

#HDW-23

M5 NUT

4 EACH

USED IN:

STEP 12 (4 EA)

#HDW-1

M8x125 BOLTS

5 7/8” HEIGHT

4 EACH

USED IN: STEP 2 (4 EA)

#HDW-5

M8x110 BOLTS

5 1/4” HEIGHT

4 EACH

USED IN:

STEP 3 (2 EA);

STEP 4 (2 EA)

#HDW-2

M6x100 BOLTS

4 7/8” HEIGHT

4 EACH

USED IN:

STEP 13 (4 EA)

#HDW-24

STEEL CASTER RODS

4 EACH

USED IN:

STEP 2 (4 EA)

#HDW-19

PINS

2 EACH

USED IN:

STEP 1 (2 EA)

- 5 -

Size 10” x 12 1/2”

HARDWARE PACK NO. 2 CONTENTS

#HDW-27

ADAPTER FOR NET POST

2 EACH

USED IN: STEP 5 (2 EA)

#HDW-29

LOCK END CAPS

2 EACH

USED IN: STEP 11 (2 EA)

HARDWARE PACK NO. 2A

PARTS BAG WITHIN PACK NO. 2

1 EACH

(SEE PAGE 7 FOR CONTENTS)

HARDWARE PACK NO. 2B

PARTS BAG WITHIN PACK NO. 2

1 EACH

(SEE PAGE 8 FOR CONTENTS)

- 6 -

Size 8 1/2” x 6”

HARDWARE PACK NO. 2A CONTENTS

#HDW-8

M6x49 BOLTS

1 15/16” LENGTH

4 EACH

USED IN: STEP 14 (4 EA)

#HDW-7

M6x58 BOLTS

2 1/4” LENGTH

2 EACH

USED IN: STEP 13 (2 EA)

EXTRA PARTS – DO NOT USE

4 5/16” BOLTS

USED IN: NOT USED

#HDW-9

3,9 x 13 SCREWS

1/2” LENGTH

6 EACH

USED IN: STEP 15 (6 EA)

#HDW-17

M5 NUTS

4 EACH

USED IN: STEP 8 (4 EA)

#HDW-16

M6 BOLT CAPS

6 EACH

USED IN: STEP 13 (2 EA);

USED IN: STEP 14 (4 EA)

#HDW-11

12,5 MM WASHERS

10 EACH

USED IN: STEP 13 (2 EA);

USED IN: STEP 14 (8 EA)

#HDW-20

BLACK NYLON SPACER

4 EACH

USED IN: STEP 13 (4 EA)

#HDW-21

BLACK NYLON WASHERS

4 EACH

USED IN: STEP 13 (4 EA)

- 7 -

Size 7” x 9”

HARDWARE PACK NO. 2B CONTENTS

#HDW-3

M8x60 BOLTS

2 3/8” LENGTH

6 EACH

USED IN: STEP 9 (2 EA); STEP 11 (4 EA)

#HDW-6

M5x65 BOLTS

1 15/16” LENGTH

4 EACH

USED IN: STEP 8 (4 EA)

#HDW-4

M6x45 BOLTS

1 3/8” LENGTH

4 EACH

USED IN: STEP 6 (4 EA)

#HDW-13

25MM WASHERS

6 EACH

USED IN: STEP 9 (2 EA); STEP 11 (4 EA)

# 28

CROSS BRACE INSERT

6 EACH

USED IN: STEP 9 (2 EA); STEP 11 (4 EA)

#HDW-22

3MM SQUARE WASHERS

4 EACH

USED IN: STEP 6 (4 EA)

#HDW-10

12MM WASHERS

4 EACH

USED IN: STEP 8 (4 EA)

#HDW-18

M6 NUTS

4 EACH

USED IN: STEP 8 (8 EA)

- 8 -

Size 6” x 11”

HARDWARE PACK NO. 3 CONTENTS

#18

NET ASSEMBLY PARTS

1 EACH

USED IN: STEP 16 (1 EA)

INCLUDED TOOLS

1 EACH PHILLIPS HEAD SCREW DRIVER

1 EACH WRENCH (13, 10, 8MM)

1 EACH WRENCH WITH ROD (10, 13MM)

- 9 -

Kettler Stockholm Table Tennis Table Assembly Instructions

Models K-7122-500, K-7122-700, K-7162-500, K7162-700

Part 1: CENTER SUPPORT ASSEMBLY

Step #1 – WHEEL LOCK ASSEMBLY

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea #34 RED WHEEL LOCK

1 ea #32 BLACK LOCKING WHEEL

PIVOT

1ea #HDW-19 METAL PIN

Slide #34 (RED WHEEL LOCK) down over #32 (LOCKING

WHEEL PIVOT). When the holes line up, insert #HWD-19

(PIN) through the hole of the assembly to secure both parts

in place. The pin will have raised edges on one end. These

edges will bite into the plastic securing the connection into

place. Because of the raised edges you will need pliers to push

the pin into place.

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 10 -

Step #2 – CENTER SUPPORT ASSEMBLY

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea WHEEL LOCK ASSEMBLY

(From Step 1)

1 ea #PRE-2

(#6) T-SHAPED CENTER

SUPPORT

1ea #9 BLACK SWIVEL FOR NON

LOCKING WHEEL

2 ea #HDW-24 STEEL CASTER RODS

2 ea #HDW-13 25 MM WASHER

2 ea #HDW-1 M8x125 BOLT

4 ea #HDW-12 16 MM WASHER

2 ea #HDW-15 M8 BOLT CAP

Place #6 (T-SHAPED CENTER SUPPORT) with the flange

facing away. (Please refer to diagram above.) Slide #HDW-1

(M8X125 BOLT) though #HDW-12 (16MM WASHER), then

though the base of #6 (T-SHAPED CENTER SUPPORT), and

then though #HDW-13 (25MM WASHER). REPEAT THIS

FOR OTHER SIDE OF CENTER SUPPORT BRACE.

Place #HWD-24 (STEEL CASTER ROD) inside the WHEEL

LOCK ASSEMBLY.

Place #HWD-24 (STEEL CASTER ROD) inside #9 (BLACK

SWIVEL FOR NON LOCKING WHEEL).

On the bottom of the left hand side of the center support, slide

#9 (BLACK SWIVEL FOR NON LOCKING WHEEL) though

#HDW-1 (M8x125 BOLT). Place #HDW-12 (16M

WASHER) on the bolt and tighten on the #HDW-15 (M8

BOLT CAP) to secure assembly. Tighten the bolt so that it is

secure, and yet the pivot assembly is able to rotate freely.

On the bottom of the right hand side of the center support,

slide the WHEEL LOCK ASSEMBLY FROM STEP 1 though

#HDW-1 (M8x125 BOLT). Place #HDW-12 (16MM

WASHER) on the bolt, and tighten on the #HDW-15 (M8

BOLT CAP) to secure assembly. Tighten the bolt so that it is

secure, and yet the pivot assembly is able to rotate freely.

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 11 -

Step #3 – CENTER SUPPORT ASSEMBLY – PIVOT WHEEL

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea CENTER SUPPORT ASSEMBLY

(From Step 2)

2 ea #8 WHEEL FOR NON LOCKING

CASTER

1ea #HDW-5 M8X110 BOLT

4 ea #HDW-12 16 MM WASHER

1 ea #HDW-15 M8 BOLT CAP

Slide #HDW-5 (M8x110 BOLT) though #HDW-12

(16MM WASHER), then though #8 (WHEEL FOR

NON LOCKING CASTER), then though another

#HDW-12 (16MM WASHER).

Place CENTER SUPPORT ASSEMBLY from Step 2

with the flange facing away. (Please refer to diagram

above.)

Slide the bolt assembly with the washers and wheel,

through the NON LOCKING WHEEL PIVOT that is

attached to the left hand side of the base of the

CENTER SUPPORT ASSEMBLY.

Slide a #HDW-12 (16MM WASHER), the #8 (WHEEL

FOR NON LOCKING CASTER), and a #HDW-12

(16MM WASHER) onto the #HDW-5 (M8x110

BOLT).

Place the #HDW-15 (M8 BOLT CAP) to the end of the

#HWD-5 (M8x110 BOLT) and twist to secure the

assembly. Tighten the bolt so that it is secure, and yet

the pivot assembly is able to rotate freely.

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 12 -

Step #4 – CENTER SUPPORT ASSEMBLY – LOCKING WHEEL

- 13 -

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea CENTER SUPPORT ASSEMBLY

(From Step 3)

2 ea #35 WHEEL FOR LOCKING CASTER

1ea #HDW-5 M8X110 BOLT

4 ea #HDW-12 16 MM WASHER

1 ea #HDW-15 M8 BOLT CAP

Slide #HDW-5 (M8x110 BOLT) though #HDW-12

(16MM WASHER), then though #35 (WHEEL FOR

LOCKING CASTER), then though another #HDW-12

(16MM WASHER).

Place CENTER SUPPORT ASSEMBLY from Step 3

with the flange facing away. (Please refer to diagram

above.)

Slide the bolt assembly with the washers and wheel,

through the LOCKING WHEEL PIVOT that is attached

to the right hand side of the base of the CENTER

SUPPORT ASSEMBLY.

Slide a #HDW-12 (16MM WASHER), the #35

(WHEEL FOR LOCKING CASTER), and a #HDW-12

(16MM WASHER) onto the #HDW-5 (M8x110

BOLT).

Place the #HDW-15 (M8 BOLT CAP) to the end of the

#HWD-5 (M8x110 BOLT) and twist to secure the

assembly. Tighten the bolt so that it is secure, and yet

the pivot assembly is able to rotate freely.

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

INSTRUCTIONS FOR LOCKING WHEELS

Press the red wheel lock lever down to lock the wheels

in place.

To release pull up on the red lock.

Step #5 – CENTER SUPPORT ASSEMBLY – NET POST (A)

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea CENTER SUPPORT

ASSEMBLY

(From Step 4)

1 ea #17 NET POST

1ea #27 ADAPTER FOR NET POST

With the raised sides of #27 (ADAPTER FOR NET POST)

facing #17 (NET POST), slide the adapter

onto the two post flanges.

Insert the two post flanges into the large holes near the top of

the CENTER SUPPORT ASSEMBLY. (Please refer to diagram

above.)

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 14 -

Step #6 – CENTER SUPPORT ASSEMBLY – NET POST (B)

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea CENTER SUPPORT

ASSEMBLY

(From Step 5)

2 ea #HDW-4 M6x45 BOLT

2ea #HDW-22 3MM SQUARE NUT

Slide the #HDW-22 (3MM SQUARE NUT) into the two

notches at the base of the #17 (NET POST) on the CENTER

SUPPORT ASSEMBLY. (Refer to Figure A in the above

diagram.)

Slide the #HDW-4 (M6x45 BOLT) through the holes on the

back side of the CENTER SUPPORT ASSEMBLY and through

to the #HDW-22 (3MM SQUARE NUT). (Refer to Figure B in

the above diagram.)

Using the supplied wrench, tighten the bolts firmly.

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 15 -

Step #7 – CENTER SUPPORT ASSEMBLY – For Outdoor Tables ONLY

(For Indoor Table Assembly Skip This Step)

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea #PRE-3 CENTER PIVOT ASSEMBLY

2 ea #31 SPACERS

PLEASE NOTE THIS STEP IS ONLY FOR THE OUTDOOR

TABLES.

Slide both #31 (SPACERS) into the notches near the base of

the #PRE-3 (CENTER PIVOT ASSEMBLY).

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 16 -

Step #8 – CENTER SUPPORT & PIVOT ASSEMBLY

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea CENTER SUPPORT

ASSEMBLY

(From Step 6)

1 ea #PRE-3 CENTER PIVOT ASSEMBLY

(From Step 7)

2 ea #HDW-6 M5x65 BOLT

2 ea #HDW-10 12MM WASHERS

2ea #HDW-18 M6 NUTS

2 ea #HDW-17 M5 NUTS

Position #PRE-3 (CENTER PIVOT ASSEMBLY) with the

bottom two pivot screws facing the support flanges of the

CENTER SUPPORT ASSEMBLY as shown in the above

diagram.

Slide the two pivot screws through the two holes in the

support flanges. Apply the #HDW-18 (M6 NUTS) to the ends

of the pivot screws and tighten to secure.

Slip the #HDW-10 (12MM WASHER) to the two #HDW-6

(M5x65 BOLTS).

Align the holes at the top and bottom of the CENTER

SUPPORT ASSEMBLY to the #PRE-3 (CENTER PIVOT

ASSEMBLY) as shown in the above diagram.

Push the bolts through the two aligning holes in both assembly

parts. Place the #HDW-17 (M5 NUTS) to the end of the

bolts. Tighten the nuts to secure the assembly.

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 17 -

Part 2: CHASSIS ASSEMBLY

Step #9 – CENTER SUPPORT CHASSIS ASSEMBLY

REQUIRED PARTS – 1 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

2 ea CENTER SUPPORT

ASSEMBLY

(From Step 8)

1 ea #14 CENTER SUPPORT CROSS

BRACE

2 ea #28 BLACK BRACE INSERT

2 ea #HDW-3 M8x60 BOLTS

Position the two CENTER SUPPORT ASSEMBLIES with the

connected CENTER PIVOT ASSEMBLY parts facing each

other. (Refer to the diagram above.)

Place the two #28 (BLACK BRACE INSERT) onto each end

of #14 (CENTER SUPPORT CROSS BRACE).

Slip each of the #HDW-13 (25MM WASHER) onto the two

#HDW-3 (M8x60 BOLTS).

Align the holes at the bottom of each of the CENTER

SUPPORT ASSEMBLIES with the holes at each end of the

CENTER SUPPORT CROSS BRACE. Slide the bolt and

washer combination through each CENTER SUPPORT

ASSEMBLY and into the CENTER SUPPORT CROSS BRACE.

Tighten the bolts to secure the assembly.

2ea #HDW-13 25 MM WASHERS

- 18 -

Step #10 –CHASSIS SUPPORT ASSEMBLY

REQUIRED PARTS – 2 Sets INSTRUCTIONS

QTY PART # DESCRIPTION

1 ea #14 CENTER SUPPORT CROSS BRACE

1 ea #PRE-4 LOCKING SIDE BRACE

ASSEMBLY

1 ea #15 NON LOCKING SIDE BRACE

Place #14 (CENTER SUPPORT CROSS BRACE) on a

flat surface. Slide the bottom of #PRE-4 (LOCKING

SIDE BRACE ASSEMBLY) onto the right side of #14

(CENTER SUPPORT CROSS BRACE). The bent portion

of the assembly should be facing the front.

Slide the bottom of #15 (NON LOCKING SIDE

BRACE) onto the left side of #14 (CENTER SUPPORT

CROSS BRACE). The bent portion of the assembly

should be facing the front. (Refer to the above diagram

for correct placement.)

REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.

- 19 -

Step #11 –CHASSIS & TABLE TOP ASSEMBLY

REQUIRED PARTS – 2 Sets INSTRUCTIONS - Two people are needed for this step.

QTY PART # DESCRIPTION

1 ea #PRE-1 TABLE TOP HALF -

PREASSEMBLY

1 ea CENTER SUPPORT

ASSEMBLY (From Step 9)

1 ea BRACE ASSEMBLY

(From Step 10)

2 ea #28 CROSS BRACE BLACK

INSERT

2 ea #HDW-3 M8x60 BOLTS

2ea #HDW-13 25MM WASHERS

1 ea #29 RED LOCK END CAP

Lift the #PRE-1 (TABLE TOP HALF – PREASSEMBLY) and

place the bottom table edge into the CENTER SUPPORT

ASSEMBLY (from Step 9), resting it in a notch between the

center support and pivoting arm. The attached legs and

bracing on the table half should by facing outward.

There will be two sets of tubing pre-attached to the bottom

side of the table top. The set located at the top, is the end

legs of the table. The set located at the bottom, is bracing to

be integrated with the table chassis.

Slide the ends of the table’s lower attached brace over the end

of the cross brace from the CENTER SUPPORT ASSEMBLY

(from Step 9). The cross brace will now have two connected

braces on each of its ends.

Place one #28 (CROSS BRACE INSERT) at each end of the

cross brace from the CENTER SUPPORT ASSEMBLY (from

Step 9). This cross brace is now ready to be attached to the

table chassis just above the wheels.

Slide a #HDW-13 (25MM WASHER) onto a #HDW-3

(M8x60 BOLT). Repeat this with another bolt and washer.

Insert the bolt and washer combination through the hole in

center support of the table, just above the casters. Align the

cross brace so that the bolt is inserted into the hole in the

#28 (CROSS BRACE INSERT). Firmly tighten #HDW-3

(M8x60 BOLT) to secure assembly. Repeat with the bolt and

washer combination on the other side of the brace.

REPEAT THE ABOVE INSTRUCTIONS FOR SECOND TABLE

HALF.

Slide #29 (RED LOCK END CAP) over the end of the sliding

locking brace, with the hand shape facing down. (Refer to the

diagram above.)

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