Kettler K-7122-490, K-7122-890, K-7162-490, K7162-890 Instructions Manual

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Kettler Stockholm Table Tennis Table Instructions
Models K-7122-490, K-7122-890, K-7162-490, K7162-890
Copyright ©2004 Robbins Specialties
Kettler Stockholm Table Tennis Table Unpacking & Moving Instructions
Models K-7122-500, K-7122-700, K-7162-500, K7162-700
Copyright ©2004 Robbins Specialties
Two people are needed to carry the box,
because of the weight and bulk.
When ready to unpack and to remove the
contents from the carton, turn the carton 90
degrees from its upright position. Open the left
and right ends of the carton. With one person
pushing on the contents from one side, have
another person pull from the opposite side until
contents are removed from the carton.
When carrying the table up or down stairs, it is
advisable to remove the plastic wrap from the
table tops and carry each piece individually to
reduce the weight.
The following pages will provide a breakdown of
the parts contained within the carton.
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Kettler Stockholm Table Tennis Table Parts Inventory
Models K-7122-500, K-7122-700, K-7162-500, K7162-700
Copyright ©2004 Robbins Specialties
Master Carton Size 5’2” x 4’8”
MASTER CARTON CONTENTS
#PRE-1
TABLE TOP HALVES PREASSEMBLY
4’6” x 5’
2 EACH
USED IN: STEP 13 (2 EA)
WHEEL PACK
7 ½” x 21”
2 EACH
(SEE PAGE 3 FOR
CONTENTS)
CORRUGATED HARDWARE
ENVELOPE
4’ x 37 ¾”
1 EACH
(SEE PAGE 4 FOR CONTENTS)
#21
CROSS BRACE FOR TABLE END LEGS
49 3/8” x 1 7/8”
2 EACH
USED IN: STEP 12 (2 EA)
#14
CENTER SUPPORT CROSS BRACES
5’
2 EACH
USED IN: STEP 10 (2 EA)
#15
NON LOCKING BRACE
38 5/8”
2 EACH
USED IN: STEP 10 (2 EA)
#PRE-4
LOCKING SIDE BRACE PREASSEMBLY
38 5/8”
2 EACH
USED IN: STEP 10 (2 EA)
- 2 -
WHEEL PACK CONTENTS
(Below is depicted the contents of one wheel pack)
#8
WHEEL FOR NON LOCKING CASTER
4”
4 EACH
USED IN: STEP 3 (4 EA)
#35
WHEEL FOR LOCKING CASTER
4”
4 EACH
USED IN: STEP 4 (4EA)
#32
LOCKING WHEEL PIVOT
2 EACH
USED IN: STEP 1 (2 EA)
#34
RED WHEEL LOCK
2 EACH
USED IN: STEP 1 (2 EA)
#9
NON LOCKING WHEEL PIVOT
2 EACH
USED IN: STEP 2 (2 EA)
CORRUGATED HARDWARE ENVELOPE
Size 4’ x 37 3/4”
CORRUGATED HARDWARE ENVELOPE CONTENTS
#PRE-3
CENTER PIVOT PREASSEMBLY
18 ½” HEIGHT
2 EACH
USED IN: STEP 8 (2 EA)
#PRE-2
T-SHAPED CENTER SUPPORT PREASSEMBLY
24 ¾” x 21 ½”
2 EACH
USED IN: STEP 2 (2 EA)
#17
NET POST
10” HEIGHT
2 EACH
USED IN: STEP 5 (2 EA)
#16
CENTER SUPPORT COVER
21 ¾” x 11 ¾”
2 EACH
USED IN: STEP 15 (2 EA)
HARDWARE PACK NO. 1
8 ½” x 10”
1 EACH
(SEE PAGE 5 FOR CONTENTS)
HARDWARE PACK NO. 2
(CONTAINS PACKS 2A &2B)
10” x 12 ½”
1 EACH
(SEE PAGE 6 FOR CONTENTS)
HARDWARE PACK NO. 3
6” x 11”
1 EACH
(SEE PAGE 9 FOR CONTENTS)
- 4 -
Size 8 1/2” x 10”
HARDWARE PACK NO. 1 CONTENTS
#22
PLASTIC END INSERT FOR LEG
CROSS BRACE
4 EACH
USED IN: STEP 12 (4 EA)
#HDW-12
16 MM WASHERS
24 EACH
USED IN: STEP 2 (8 EA);
STEP 3 (8 EA);
STEP 4 (8 EA)
#HDW-13
25 MM
WASHERS
4 EACH
USED IN:
STEP 2 (4 EA)
#HDW-15
8M BOLT CAP
8 EACH
USED IN:
STEP 2 (4 EA);
STEP 3 (2 EA);
STEP 4 (2 EA)
#HDW-23
M5 NUT
4 EACH
USED IN:
STEP 12 (4 EA)
#HDW-1
M8x125 BOLTS
5 7/8” HEIGHT
4 EACH
USED IN: STEP 2 (4 EA)
#HDW-5
M8x110 BOLTS
5 1/4” HEIGHT
4 EACH
USED IN:
STEP 3 (2 EA);
STEP 4 (2 EA)
#HDW-2
M6x100 BOLTS
4 7/8” HEIGHT
4 EACH
USED IN:
STEP 13 (4 EA)
#HDW-24
STEEL CASTER RODS
4 EACH
USED IN:
STEP 2 (4 EA)
#HDW-19
PINS
2 EACH
USED IN:
STEP 1 (2 EA)
- 5 -
Size 10” x 12 1/2”
HARDWARE PACK NO. 2 CONTENTS
#HDW-27
ADAPTER FOR NET POST
2 EACH
USED IN: STEP 5 (2 EA)
#HDW-29
LOCK END CAPS
2 EACH
USED IN: STEP 11 (2 EA)
HARDWARE PACK NO. 2A
PARTS BAG WITHIN PACK NO. 2
1 EACH
(SEE PAGE 7 FOR CONTENTS)
HARDWARE PACK NO. 2B
PARTS BAG WITHIN PACK NO. 2
1 EACH
(SEE PAGE 8 FOR CONTENTS)
- 6 -
Size 8 1/2” x 6”
HARDWARE PACK NO. 2A CONTENTS
#HDW-8
M6x49 BOLTS
1 15/16” LENGTH
4 EACH
USED IN: STEP 14 (4 EA)
#HDW-7
M6x58 BOLTS
2 1/4” LENGTH
2 EACH
USED IN: STEP 13 (2 EA)
EXTRA PARTS – DO NOT USE
4 5/16” BOLTS
USED IN: NOT USED
#HDW-9
3,9 x 13 SCREWS
1/2” LENGTH
6 EACH
USED IN: STEP 15 (6 EA)
#HDW-17
M5 NUTS
4 EACH
USED IN: STEP 8 (4 EA)
#HDW-16
M6 BOLT CAPS
6 EACH
USED IN: STEP 13 (2 EA);
USED IN: STEP 14 (4 EA)
#HDW-11
12,5 MM WASHERS
10 EACH
USED IN: STEP 13 (2 EA);
USED IN: STEP 14 (8 EA)
#HDW-20
BLACK NYLON SPACER
4 EACH
USED IN: STEP 13 (4 EA)
#HDW-21
BLACK NYLON WASHERS
4 EACH
USED IN: STEP 13 (4 EA)
- 7 -
Size 7” x 9”
HARDWARE PACK NO. 2B CONTENTS
#HDW-3
M8x60 BOLTS
2 3/8” LENGTH
6 EACH
USED IN: STEP 9 (2 EA); STEP 11 (4 EA)
#HDW-6
M5x65 BOLTS
1 15/16” LENGTH
4 EACH
USED IN: STEP 8 (4 EA)
#HDW-4
M6x45 BOLTS
1 3/8” LENGTH
4 EACH
USED IN: STEP 6 (4 EA)
#HDW-13
25MM WASHERS
6 EACH
USED IN: STEP 9 (2 EA); STEP 11 (4 EA)
# 28
CROSS BRACE INSERT
6 EACH
USED IN: STEP 9 (2 EA); STEP 11 (4 EA)
#HDW-22
3MM SQUARE WASHERS
4 EACH
USED IN: STEP 6 (4 EA)
#HDW-10
12MM WASHERS
4 EACH
USED IN: STEP 8 (4 EA)
#HDW-18
M6 NUTS
4 EACH
USED IN: STEP 8 (8 EA)
- 8 -
Size 6” x 11”
HARDWARE PACK NO. 3 CONTENTS
#18
NET ASSEMBLY PARTS
1 EACH
USED IN: STEP 16 (1 EA)
INCLUDED TOOLS
1 EACH PHILLIPS HEAD SCREW DRIVER
1 EACH WRENCH (13, 10, 8MM)
1 EACH WRENCH WITH ROD (10, 13MM)
- 9 -
Kettler Stockholm Table Tennis Table Assembly Instructions
Models K-7122-500, K-7122-700, K-7162-500, K7162-700
Copyright ©2004 Robbins Specialties
Part 1: CENTER SUPPORT ASSEMBLY
Step #1 – WHEEL LOCK ASSEMBLY
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea #34 RED WHEEL LOCK
1 ea #32 BLACK LOCKING WHEEL
PIVOT
1ea #HDW-19 METAL PIN
Slide #34 (RED WHEEL LOCK) down over #32 (LOCKING
WHEEL PIVOT). When the holes line up, insert #HWD-19
(PIN) through the hole of the assembly to secure both parts
in place. The pin will have raised edges on one end. These
edges will bite into the plastic securing the connection into
place. Because of the raised edges you will need pliers to push
the pin into place.
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 10 -
Step #2 – CENTER SUPPORT ASSEMBLY
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea WHEEL LOCK ASSEMBLY
(From Step 1)
1 ea #PRE-2
(#6) T-SHAPED CENTER
SUPPORT
1ea #9 BLACK SWIVEL FOR NON
LOCKING WHEEL
2 ea #HDW-24 STEEL CASTER RODS
2 ea #HDW-13 25 MM WASHER
2 ea #HDW-1 M8x125 BOLT
4 ea #HDW-12 16 MM WASHER
2 ea #HDW-15 M8 BOLT CAP
Place #6 (T-SHAPED CENTER SUPPORT) with the flange
facing away. (Please refer to diagram above.) Slide #HDW-1
(M8X125 BOLT) though #HDW-12 (16MM WASHER), then
though the base of #6 (T-SHAPED CENTER SUPPORT), and
then though #HDW-13 (25MM WASHER). REPEAT THIS
FOR OTHER SIDE OF CENTER SUPPORT BRACE.
Place #HWD-24 (STEEL CASTER ROD) inside the WHEEL
LOCK ASSEMBLY.
Place #HWD-24 (STEEL CASTER ROD) inside #9 (BLACK
SWIVEL FOR NON LOCKING WHEEL).
On the bottom of the left hand side of the center support, slide
#9 (BLACK SWIVEL FOR NON LOCKING WHEEL) though
#HDW-1 (M8x125 BOLT). Place #HDW-12 (16M
WASHER) on the bolt and tighten on the #HDW-15 (M8
BOLT CAP) to secure assembly. Tighten the bolt so that it is
secure, and yet the pivot assembly is able to rotate freely.
On the bottom of the right hand side of the center support,
slide the WHEEL LOCK ASSEMBLY FROM STEP 1 though
#HDW-1 (M8x125 BOLT). Place #HDW-12 (16MM
WASHER) on the bolt, and tighten on the #HDW-15 (M8
BOLT CAP) to secure assembly. Tighten the bolt so that it is
secure, and yet the pivot assembly is able to rotate freely.
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 11 -
Step #3 – CENTER SUPPORT ASSEMBLY – PIVOT WHEEL
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea CENTER SUPPORT ASSEMBLY
(From Step 2)
2 ea #8 WHEEL FOR NON LOCKING
CASTER
1ea #HDW-5 M8X110 BOLT
4 ea #HDW-12 16 MM WASHER
1 ea #HDW-15 M8 BOLT CAP
Slide #HDW-5 (M8x110 BOLT) though #HDW-12
(16MM WASHER), then though #8 (WHEEL FOR
NON LOCKING CASTER), then though another
#HDW-12 (16MM WASHER).
Place CENTER SUPPORT ASSEMBLY from Step 2
with the flange facing away. (Please refer to diagram
above.)
Slide the bolt assembly with the washers and wheel,
through the NON LOCKING WHEEL PIVOT that is
attached to the left hand side of the base of the
CENTER SUPPORT ASSEMBLY.
Slide a #HDW-12 (16MM WASHER), the #8 (WHEEL
FOR NON LOCKING CASTER), and a #HDW-12
(16MM WASHER) onto the #HDW-5 (M8x110
BOLT).
Place the #HDW-15 (M8 BOLT CAP) to the end of the
#HWD-5 (M8x110 BOLT) and twist to secure the
assembly. Tighten the bolt so that it is secure, and yet
the pivot assembly is able to rotate freely.
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 12 -
Step #4 – CENTER SUPPORT ASSEMBLY – LOCKING WHEEL
- 13 -
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea CENTER SUPPORT ASSEMBLY
(From Step 3)
2 ea #35 WHEEL FOR LOCKING CASTER
1ea #HDW-5 M8X110 BOLT
4 ea #HDW-12 16 MM WASHER
1 ea #HDW-15 M8 BOLT CAP
Slide #HDW-5 (M8x110 BOLT) though #HDW-12
(16MM WASHER), then though #35 (WHEEL FOR
LOCKING CASTER), then though another #HDW-12
(16MM WASHER).
Place CENTER SUPPORT ASSEMBLY from Step 3
with the flange facing away. (Please refer to diagram
above.)
Slide the bolt assembly with the washers and wheel,
through the LOCKING WHEEL PIVOT that is attached
to the right hand side of the base of the CENTER
SUPPORT ASSEMBLY.
Slide a #HDW-12 (16MM WASHER), the #35
(WHEEL FOR LOCKING CASTER), and a #HDW-12
(16MM WASHER) onto the #HDW-5 (M8x110
BOLT).
Place the #HDW-15 (M8 BOLT CAP) to the end of the
#HWD-5 (M8x110 BOLT) and twist to secure the
assembly. Tighten the bolt so that it is secure, and yet
the pivot assembly is able to rotate freely.
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
INSTRUCTIONS FOR LOCKING WHEELS
Press the red wheel lock lever down to lock the wheels
in place.
To release pull up on the red lock.
Step #5 – CENTER SUPPORT ASSEMBLY – NET POST (A)
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea CENTER SUPPORT
ASSEMBLY
(From Step 4)
1 ea #17 NET POST
1ea #27 ADAPTER FOR NET POST
With the raised sides of #27 (ADAPTER FOR NET POST)
facing #17 (NET POST), slide the adapter
onto the two post flanges.
Insert the two post flanges into the large holes near the top of
the CENTER SUPPORT ASSEMBLY. (Please refer to diagram
above.)
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 14 -
Step #6 – CENTER SUPPORT ASSEMBLY – NET POST (B)
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea CENTER SUPPORT
ASSEMBLY
(From Step 5)
2 ea #HDW-4 M6x45 BOLT
2ea #HDW-22 3MM SQUARE NUT
Slide the #HDW-22 (3MM SQUARE NUT) into the two
notches at the base of the #17 (NET POST) on the CENTER
SUPPORT ASSEMBLY. (Refer to Figure A in the above
diagram.)
Slide the #HDW-4 (M6x45 BOLT) through the holes on the
back side of the CENTER SUPPORT ASSEMBLY and through
to the #HDW-22 (3MM SQUARE NUT). (Refer to Figure B in
the above diagram.)
Using the supplied wrench, tighten the bolts firmly.
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 15 -
Step #7 – CENTER SUPPORT ASSEMBLY – For Outdoor Tables ONLY
(For Indoor Table Assembly Skip This Step)
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea #PRE-3 CENTER PIVOT ASSEMBLY
2 ea #31 SPACERS
PLEASE NOTE THIS STEP IS ONLY FOR THE OUTDOOR
TABLES.
Slide both #31 (SPACERS) into the notches near the base of
the #PRE-3 (CENTER PIVOT ASSEMBLY).
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 16 -
Step #8 – CENTER SUPPORT & PIVOT ASSEMBLY
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea CENTER SUPPORT
ASSEMBLY
(From Step 6)
1 ea #PRE-3 CENTER PIVOT ASSEMBLY
(From Step 7)
2 ea #HDW-6 M5x65 BOLT
2 ea #HDW-10 12MM WASHERS
2ea #HDW-18 M6 NUTS
2 ea #HDW-17 M5 NUTS
Position #PRE-3 (CENTER PIVOT ASSEMBLY) with the
bottom two pivot screws facing the support flanges of the
CENTER SUPPORT ASSEMBLY as shown in the above
diagram.
Slide the two pivot screws through the two holes in the
support flanges. Apply the #HDW-18 (M6 NUTS) to the ends
of the pivot screws and tighten to secure.
Slip the #HDW-10 (12MM WASHER) to the two #HDW-6
(M5x65 BOLTS).
Align the holes at the top and bottom of the CENTER
SUPPORT ASSEMBLY to the #PRE-3 (CENTER PIVOT
ASSEMBLY) as shown in the above diagram.
Push the bolts through the two aligning holes in both assembly
parts. Place the #HDW-17 (M5 NUTS) to the end of the
bolts. Tighten the nuts to secure the assembly.
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 17 -
Part 2: CHASSIS ASSEMBLY
Step #9 – CENTER SUPPORT CHASSIS ASSEMBLY
REQUIRED PARTS – 1 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
2 ea CENTER SUPPORT
ASSEMBLY
(From Step 8)
1 ea #14 CENTER SUPPORT CROSS
BRACE
2 ea #28 BLACK BRACE INSERT
2 ea #HDW-3 M8x60 BOLTS
Position the two CENTER SUPPORT ASSEMBLIES with the
connected CENTER PIVOT ASSEMBLY parts facing each
other. (Refer to the diagram above.)
Place the two #28 (BLACK BRACE INSERT) onto each end
of #14 (CENTER SUPPORT CROSS BRACE).
Slip each of the #HDW-13 (25MM WASHER) onto the two
#HDW-3 (M8x60 BOLTS).
Align the holes at the bottom of each of the CENTER
SUPPORT ASSEMBLIES with the holes at each end of the
CENTER SUPPORT CROSS BRACE. Slide the bolt and
washer combination through each CENTER SUPPORT
ASSEMBLY and into the CENTER SUPPORT CROSS BRACE.
Tighten the bolts to secure the assembly.
2ea #HDW-13 25 MM WASHERS
- 18 -
Step #10 –CHASSIS SUPPORT ASSEMBLY
REQUIRED PARTS – 2 Sets INSTRUCTIONS
QTY PART # DESCRIPTION
1 ea #14 CENTER SUPPORT CROSS BRACE
1 ea #PRE-4 LOCKING SIDE BRACE
ASSEMBLY
1 ea #15 NON LOCKING SIDE BRACE
Place #14 (CENTER SUPPORT CROSS BRACE) on a
flat surface. Slide the bottom of #PRE-4 (LOCKING
SIDE BRACE ASSEMBLY) onto the right side of #14
(CENTER SUPPORT CROSS BRACE). The bent portion
of the assembly should be facing the front.
Slide the bottom of #15 (NON LOCKING SIDE
BRACE) onto the left side of #14 (CENTER SUPPORT
CROSS BRACE). The bent portion of the assembly
should be facing the front. (Refer to the above diagram
for correct placement.)
REPEAT INSTRUCTIONS FOR SECOND ASSEMBLY.
- 19 -
Step #11 –CHASSIS & TABLE TOP ASSEMBLY
REQUIRED PARTS – 2 Sets INSTRUCTIONS - Two people are needed for this step.
QTY PART # DESCRIPTION
1 ea #PRE-1 TABLE TOP HALF -
PREASSEMBLY
1 ea CENTER SUPPORT
ASSEMBLY (From Step 9)
1 ea BRACE ASSEMBLY
(From Step 10)
2 ea #28 CROSS BRACE BLACK
INSERT
2 ea #HDW-3 M8x60 BOLTS
2ea #HDW-13 25MM WASHERS
1 ea #29 RED LOCK END CAP
Lift the #PRE-1 (TABLE TOP HALF – PREASSEMBLY) and
place the bottom table edge into the CENTER SUPPORT
ASSEMBLY (from Step 9), resting it in a notch between the
center support and pivoting arm. The attached legs and
bracing on the table half should by facing outward.
There will be two sets of tubing pre-attached to the bottom
side of the table top. The set located at the top, is the end
legs of the table. The set located at the bottom, is bracing to
be integrated with the table chassis.
Slide the ends of the table’s lower attached brace over the end
of the cross brace from the CENTER SUPPORT ASSEMBLY
(from Step 9). The cross brace will now have two connected
braces on each of its ends.
Place one #28 (CROSS BRACE INSERT) at each end of the
cross brace from the CENTER SUPPORT ASSEMBLY (from
Step 9). This cross brace is now ready to be attached to the
table chassis just above the wheels.
Slide a #HDW-13 (25MM WASHER) onto a #HDW-3
(M8x60 BOLT). Repeat this with another bolt and washer.
Insert the bolt and washer combination through the hole in
center support of the table, just above the casters. Align the
cross brace so that the bolt is inserted into the hole in the
#28 (CROSS BRACE INSERT). Firmly tighten #HDW-3
(M8x60 BOLT) to secure assembly. Repeat with the bolt and
washer combination on the other side of the brace.
REPEAT THE ABOVE INSTRUCTIONS FOR SECOND TABLE
HALF.
Slide #29 (RED LOCK END CAP) over the end of the sliding
locking brace, with the hand shape facing down. (Refer to the
diagram above.)
- 20 -
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