Wacker Neuson RD11A User manual

OPERATOR’S MANUAL

MANUAL DE OPERACIÓN

Roller

Rodillo

RD11A

0114361 008

0301

0114361

RD11A

i

This manual provides information and procedures to safely operate and maintain this WACKER model. For your

own safety and protection from injury, carefully read, understand and observe the safety instructions described

in this manual. THE INFORMATION CONTAINED IN THIS MANUAL WAS BASED ON MACHINES IN PRODUCTION

AT THE TIME OF PUBLICATION. WACKER CORPORATION RESERVES THE RIGHT TO CHANGE ANY PORTION

OF THIS INFORMATION WITHOUT NOTICE.

Este manual contiene información y procedimientos que son necesarios para operar y mantener esta máquina

WACKER. Para su propia seguridad y protección, lea por favor este manual cuidadosamente y observe todas las

instrucciones de seguridad descritas en este manual. LA INFORMACION CONTENIDA POR ESTE MANUAL FUE

BASADA EN LAS MAQUINAS FABRICADAS AL TIEMPO DE SU PUBLICACION. WACKER RESERVA EL

DERECHO DE CAMBIAR CUALQUIER PORCION DE ESTE MANUAL SIN AVISO PREVIO.

This manual is divided into the sections listed below:

Este manual está compuesto por las siguientes secciones:

Operation

(English)

Maintenance

Operación

(Español)

Mantenimiento

1A

2A

1C

2C

Item Number / Número de referencia:

0007693

Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of

California to cause cancer and birth defects or other

reproductive harm.

!

WARNING

1040SD71

RD11A

ii

Serial Number

Número de Serie

My machine’s numbers are / Los números de mi máquina son:

Revision

Nivel de revisión

Item Number

Número de referencia

Model number

Modelo

Rev. Serial Number

MENOMONEE FALLS, WI USA 53051

hpkWlbs

dB(A)

Model

kg

MADE

IN USA

Item Number

88291

RD11ARD11A

RD11A

00076930007693

0007693 101101

101101

101

50101015010101

5010101

Nameplate / Placa de Identificación

A nameplate listing the Model Number, Item Number, Revision, and Serial Number is attached to each unit. Please

record the information found on this plate so it will be available should the nameplate become lost or damaged. When

ordering parts or requesting service information, you will always be asked to specify the model, item number,

revision number, and serial number of the unit.

Una placa de identificación con el modelo, número de referencia, nivel de revisión y número de serie ha sido añadida

en cada máquina. Favor de anotar los datos en la placa en caso de que la placa de identificación sea destruida o

perdida. En todos los pedidos para repuestos necesita siempre el modelo, el número de referencia, el nivel de

revisión y el número de serie de la máquina en cuestión.

1031SD50

RD11A

iii

PATENT PENDING

111545

This machine may be covered by one or more of the following patents:

Puede ser que las patentes a continuación sean válidas para esta máquina:

111891

OF THESE U.S. PATENTS:

4643611; 4555238; 5564375; 5586630; 4419048

WACKER MACHINES PROTECTED BY ONE OR MORE

RD11A

iv

Keep this manual or a copy of it with the machine. If you lose this manual or need an

additional copy, please contact WACKER Corporation. This machine is built with user

safety in mind, however, it can present hazards if improperly operated and serviced.

Follow operating instructions carefully! If you have questions about operating or

servicing this equipment, please contact WACKER Corporation.

Mantenga este manual o una copia de el con la máquina. Si se pierde o si Ud. desea un

ejemplar adicional, favor comunicarse con WACKER. Esta máquina fue fabricada con la

seguridad del usuario en mente; sin embargo, situaciones peligrosas pueden presentarse

si la máquina es utilizada o mantención es dada inapropiadamente. Siga las instrucciones

de operación cuidadosamente. Si Ud. tiene preguntas acerca de la operación o mantención

de este equipo, favor de comunicarse con WACKER CORPORATION.

RD11A

Operation

Table of Contents

1A

1A-1

1.1 Safety Information ..................................................................................... 1A-2

1.2 Application ................................................................................................ 1A-2

1.3 Laws Pertaining to Spark Arresters........................................................... 1A-2

1.4 Operating Safety ....................................................................................... 1A-3

1.5 Service Safety........................................................................................... 1A-4

1.6 Operator Safety while using Internal Combustion Engines........................ 1A-5

1.7 Dimensions ............................................................................................... 1A-6

1.8 Technical Data .......................................................................................... 1A-7

1.9 Label Location........................................................................................... 1A-8

1.10 Warning & Informational Labels .............................................................. 1A-10

1.11 Operating Labels..................................................................................... 1A-13

1.12 Operation & Service Locations................................................................ 1A-14

1.13 Vibration.................................................................................................. 1A-16

1.14 Watering System .................................................................................... 1A-16

1.15 Articulation Joint Lockarm ....................................................................... 1A-17

1.16 Adding Ballast To Rear Drum ................................................................. 1A-17

1.17 Roll Over Protection Structure (ROPS) ................................................... 1A-18

1.18 Operation on Slopes ............................................................................... 1A-19

1.19 Before Starting ........................................................................................ 1A-20

1.20 Starting ................................................................................................... 1A-20

1.21 Direction and Speed ............................................................................... 1A-21

1.22 Braking Machine ..................................................................................... 1A-21

1.23 Stopping/Parking..................................................................................... 1A-21

1.24 Hood Prop Bar ........................................................................................ 1A-22

1.25 Hour Meter/Tachometer .......................................................................... 1A-22

1A-2

1A OPERATION RD11A

1.3 Laws Pertaining to Spark Arresters

Notice: Some states require that in certain locations, spark arresters be used on internal combustion engines. A spark

arrester is a device designed to prevent the discharge of sparks or flames from the engine exhaust. It is often required

when operating equipment on forested land to reduce the risk of fires. Consult the engine distributor or local authorities

and make sure you comply with regulations regarding spark arresters.

1.2 Application

This machine is designed as a lightweight roller to be used in the compaction of sublayers and finish layers of asphalt

on roads, driveways, parking lots, and other types of asphalt-covered surfaces. Do not use this machine for any other

purpose.

1.1 Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the

possibility of personal injury, damage to the equipment, or improper service.

CAUTION: Used without the safety alert symbol,

CAUTION indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

Note:

Contains additional information

important to a procedure.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow

this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous

situation which, if not avoided, will result in

death or serious injury.

CAUTION indicates a potentially hazardous

situation which, if not avoided, may result in

minor or moderate injury.

WARNING indicates a potentially hazardous

situation which, if not avoided, could result in

death or serious injury.

!

WARNING

!

CAUTION

!

DANGER

1A-3

RD11A OPERATION 1A

1.4 Operating Safety

Familiarity and proper training are required for the safe operation of mechanical equipment! Equipment operated

improperly or by untrained personnel can be dangerous! Read the operating instructions in both this manual and the

engine manual and familiarize yourself with the location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the equipment before being allowed to operate the machine.

ALWAYS disengage and stow locking bar for the

articulated joint before operating machine. The ma-

chine cannot be steered when the locking bar is

engaged.

ALWAYS check that all controls are functioning prop-

erly immediately after start-up! DO NOT operate

machine unless all controls operate correctly.

ALWAYS remain aware of changing positions and

movement of other equipment and personnel on the

jobsite.

ALWAYS remain seated at all times while operating

machine.

ALWAYS remain aware of changing surface condi-

tions and use extra care when operating over uneven

ground, on hills, or over soft or coarse material. The

machine could shift or slide unexpectedly.

ALWAYS use caution when operating near the edges

of pits, trenches or platforms. Check to be sure ground

surface is stable enough to support the weight of the

machine and there is no danger of the roller sliding,

falling or tipping.

ALWAYS wear protective clothing when operating

equipment. For instance, goggles or safety glasses

will protect eyes from damage caused by flying debris.

ALWAYS keep hands, feet, and loose clothing away

from moving parts of equipment.

ALWAYS read, understand, and follow procedures

in Operator’s Manual before attempting to operate

equipment.

ALWAYS store equipment properly when it is not

being used. Equipment should be stored in a clean,

dry location out of the reach of children.

ALWAYS operate machine with all safety devices

and guards in place and in working order.

NEVER allow improperly trained people to operate

this equipment. People operating this equipment

must be familiar with the potential risks and hazards

associated with it.

NEVER touch engine or muffler while machine is

operating or immediately after it has been turned off.

These areas get hot and may cause burns.

NEVER use accessories or attachments which are

not recommended by WACKER for this equipment.

Damage to equipment and/or injury to user may

result.

NEVER leave machine running unattended.

NEVER operate a defective unit in need of service or

repair.

NEVER operate with fuel cap loose or missing.

WARNING

!

1A-4

1A OPERATION RD11A

1.5 Service Safety

Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly

over a long period of time, periodic maintenance and occasional repairs are necessary.

DO NOT attempt to clean or service machine while

it is running. Rotating parts can cause severe injury.

DO NOT crank a flooded engine with the spark plug

removed on gasoline-powered engines. Fuel trapped

in the cylinder will squirt out the spark plug opening.

DO NOT test for spark on gasoline-powered engines,

if engine is flooded or the smell of gasoline is present.

A stray spark could ignite fumes.

DO NOT use gasoline or other types of fuels or

flammable solvents to clean parts, especially in en-

closed areas. Fumes from fuels and solvents can

accumulate and become explosive.

DO NOT modify the equipment without express writ-

ten approval of the manufacturer.

ALWAYS keep area around muffler free of debris

such as leaves, paper, cartons, etc. A hot muffler

could ignite them, starting a fire.

ALWAYS replace worn or damaged components

with spare parts designed and recommended by

WACKER for servicing this machine.

ALWAYS remove or disconnect spark plug on

machines equipped with gasoline engines, before

servicing, to avoid accidental start-up.

ALWAYS keep machine clean and labels legible.

Replace all missing and hard-to-read labels. Labels

provide important operating instructions and warn

of dangers and hazards.

ALWAYS check and tighten all external fasteners

at regular intervals.

WARNING

!

1A-5

RD11A OPERATION 1A

DO NOT run machine indoors or in an enclosed

area unless adequate ventilation, through such

items as exhaust fans or hoses, is provided. Ex-

haust gas from the engine contains poisonous

carbon monoxide gas; exposure to carbon monox-

ide can cause loss of consciousness and may lead

to death.

ALWAYS refill fuel tank in well-ventilated area.

ALWAYS replace fuel tank cap after refueling.

ALWAYS keep area around hot exhaust pipes free

of debris to reduce the chance of an accidental fire.

DO NOT smoke while operating machine.

DO NOT smoke when refueling engine.

DO NOT refuel hot or running engine.

DO NOT refuel engine near open flame.

DO NOT spill fuel when refueling engine.

DO NOT operate near open flames.

1.6 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines

described below could result in severe injury or death.

WARNING

!

1A-6

1A OPERATION RD11A

1.7 Dimensions

C

F

E

D

A

G

B

1025SD75

ABCDEFG

60 87 83 44 22 35 40

1530 2210 2100 1127 560 900 1025

inches / mm

E

1A-7

RD11A OPERATION 1A

Engine Make

Engine Model

Power Hp (kW)

Displacement in

3

(cm

3

)

Spark Plug

Electrode Gap in. (mm)

Starter type / V

Alternator Amp

Air Cleaner type

Operating Speed rpm

Valve Clearance (cold) intake in. (mm)

exhaust

Battery V / Size

Fuel type

Fuel Capacity gal. (l)

Fuel Consumption gal. (l)/hr.

Engine

1.8 Technical Data

Roller

2040 (925)

82 x 41 x 60 (2080 x 1040 x 1530)

35.4 (900)

18.4 / 8.1 (470 / 205)

40 (151)

9.2 (2.8)

0–414

(0–126)

1

27% (12

°

)

3900 (65)

Dry Weight lb.(kg)

Overall Size l x w x h in. (mm)

Drum Width in. (mm)

Curb Clearance right/left in. (mm)

Water Tank Capacity gal. (l)

Outside Turning Radius ft. (m)

Forward / Reverse Speed

1

ft. (m) / min.

Gradeability

Vibration Frequency vpm (Hz)

1

Maximum values for forward and reverse speeds are based on the machine traveling on a firm, level surface and engine at full throttle.

Honda

*GX610-QDF **GX6101QDF2

18 (13.4)

37.5 (614)

NGK BPR6ES

NGK BPR2ES (High heat)

0.028-0.031 (0.07-0.08)

Electric / 12

20

Dual Element

3200

0.004–0.006 (0.15–0.16)

12 / 22NF

Lead-free Regular

6.3 (24)

1.2 (4.6)

Lubrication

Engine Crankcase

Hydraulic System

Exciter

Rear Drum Drive Bearing

Articulated Joint

Front Drum Drive Bearings

Type

SAE 10W30

SG, SF, or SE rated

Premium grade,

Anti-wear hydraulic fluid

10W30

Shell Alvania No. 2 Grease

(1 grease fitting)

Shell Alvania No. 2 Grease

(4 grease fittings)

Sealed Bearings—No lubrication required

Quantity

3.5 pts. (1.6 liters)

5.7 U.S. gal. (21.6 liters)

2-3 shots with hand-held

grease gun

Wheel Bearing Grease Filmite EMB

* Revisions 116 & Lower. **Revisions 117 & Higher.

1A-8

1A OPERATION RD11A

CAUTION

PRECAUTION

PRECAUCION

VORSICHT

AVOID CRUSHING AREA

WARNING

EVITE ZONA DE APRIETE

QUETSCH-ZONE VERMEIDEN

EVITER ZONE DE RACCORDEMENT A PINCE

ADVERTENCIA

WARNUNG

AVERTISSEMENT

1.9 Label Location

STOP

DANGER

GEFAHR

PELIGRO

STOP

DANGER

GEFAHR

PELIGRO

DANGER

MAX

3.39 Nm

MAX

30 lb-in

115682

(Under Hood)

1041SD29

(Inside Door)

1A-9

RD11A OPERATION 1A

1 0 0

READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE

OPERATING THIS MACHINE. FAILURE TO DO SO INCREASES THE

RISK OF INJURY TO YOURSELF OR OTHERS.

VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-

SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS

RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.

LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL

EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE

ASI, PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y

A OTRAS PERSONAS.

LIRE ET COMPRENDRE LA NOTICE D'EMPLOI FOURNIE AVEC LA

MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS

AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A

DES BLESSURES.

WARNING

WARNUNG

ADVERTENCIA

AVERTISSEMENT

116859

A D V E R T E N C I A

A V E R T I S S E M E N T

W A R N U N G

W A R N I N G

WARNING

WARNUNG

ADVERTENCIA

AVERTISSEMENT

PRECAUTION

PRECAUCION

VORSICHT

CAUTION

W A R N U N G

W A R N I N G

A D V E R T E N C I A

A V E R T I S S E M E N T

1.9 Label Location (cont.)

1041SD30

1A-10

1A OPERATION RD11A

1.10 Warning & Informational Labels

This WACKER machine uses international pictorial labels where needed. These labels are described below:

Label Meaning Label Meaning

WARNING!

Pinch point

Tie-down point

(one of two)

Hydraulic oil reservoir

level (on rear wall of front

section,outside engine

compartment)

Hydraulic oil reservoir fill

(on fill cap)

Hydraulic oil drain

CAUTION

Lift point

(one of four)

111418b

111760a

111760b

110176-5

112216

WARNING!

Hot surface

117039

111418-2

110745-2

AVOID CRUSHING AREA

WARNING

EVITE ZONA DE APRIETE

QUETSCH-ZONE VERMEIDEN

EVITER ZONE DE RACCORDEMENT A PINCE

ADVERTENCIA

WARNUNG

AVERTISSEMENT

WARNING

WARNUNG

ADVERTENCIA

AVERTISSEMENT

CAUTION

PRECAUTION

PRECAUCION

VORSICHT

PRECAUTION

PRECAUCION

VORSICHT

CAUTION

CAUTION!

Read and understand the supplied operator's

manual before operating this machine. Failure

to do so increases the risk of injury to yourself

or others.

1A-11

RD11A OPERATION 1A

Label Meaning

110200

117034

114473-4

118362

1 0 0

Grease points:

Inspect and lubricate every 100 hours

of operation.

114965

WARNING!

Always wear seat belt when operating roller.

A D V E R T E N C I A

A V E R T I S S E M E N T

W A R N U N G

W A R N I N G

STOP

DANGER

GEFAHR

PELIGRO

1.10 Warning & Informational Labels (Continued)

This WACKER machine uses international pictorial labels where needed. These labels are described below:

STOP

DANGER

GEFAHR

PELIGRO

DANGER

W A R N U N G

W A R N I N G

A D V E R T E N C I A

A V E R T I S S E M E N T

DANGER!

Engines emit carbon monoxide; operate only

in well ventilated area.

Read the operator's manual.

No sparks, flames or burning objects near

machine. Shut off engine before refueling.

WARNING!

To prevent hearing loss, wear hearing protec-

tion when operating this machine.

DANGER!

Before fueling, stop the engine.

No sparks, flames or burning objects near

machine.

1A-12

1A OPERATION RD11A

1.10 Warning & Informational Labels (Continued)

This WACKER machine uses international pictorial labels where needed. These labels are described below:

113823

113824

Gas level Water level

115682

Torque battery

hold down nuts

to 30 in.lbs.

(3.39 Nm) max.

MAX

3.39 Nm

MAX

30 lb-in

115682

READ AND UNDERSTAND THE SUPPLIED OPERATOR'S MANUAL BEFORE

OPERATING THIS MACHINE. FAILURE TO DO SO INCREASES THE

RISK OF INJURY TO YOURSELF OR OTHERS.

VOR INBETRIEBNAHME DIESES GERÄTES BEIGEFÜGTE BETRIEBSVOR-

SCHRIFT LESEN UND VERSTEHEN. NICHTBEFOLGUNG ERHÖHT DAS

RISIKO ZU EIGENER VERLETZUNG ODER ANDERER.

LEA Y ENTIENDA EL MANUAL DE OPERACION PROVISTO CON EL

EQUIPO ANTES DE QUE OPERE ESTE EQUIPO. DE NO HACERSE

ASI, PODRIA AUMENTAR EL RIESGO DE DAÑOS PERSONALES Y

A OTRAS PERSONAS.

LIRE ET COMPRENDRE LA NOTICE D'EMPLOI FOURNIE AVEC LA

MACHINE AVANT DE LA METTRE EN SERVICE. A DEFAUT, VOUS

AUGMENTERIEZ LE RISQUE DE VOUS EXPOSER ET LES AUTRES A

DES BLESSURES.

WARNING

WARNUNG

ADVERTENCIA

AVERTISSEMENT

116859

116859-1

Label Meaning Label Meaning

1A-13

RD11A OPERATION 1A

1.11 Operating Labels

Variable speed throttle:

High engine speed

Low engine speed

Variable choke:

Fully closed

Fully open

Label Meaning Label Meaning

Variable direction control:

Forward

Neutral

Reverse

Vibration control:

Press to turn vibration on

Press to turn vibration off

Key switch, engine start:

Off

On

Start

Water control valve:

Fully open

Fully closed

This WACKER machine uses international pictorial labels where needed. These labels are described below:

111780

111945

89712112123

G3000064

1A-14

1A OPERATION RD11A

1.12 Operation & Service Locations

40

20

26

8

24

34

33

14

40

42

43

30

47

9

11

21

18

40

2

24

39

40

37

9

29

3

23

13

47

48

49

37

35

36

37

50

51

4

22

G3000063

52

45

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