Vetter Smartfork Operating Instructions Manual

Brand: Vetter

Model: Smartfork

Type: Operating Instructions Manual

Operating instructions

U163-908

SmartFork

Flash control device

Read the instructions prior to performing any task! Keep for future use!

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This operating manual contains basic information that is to be observed during the

assembly, operation and configuration of the VETTER SmartFork

Flash control device

(also referred to as driver). For this reason, it is imperative to read this manual before any

work on or with the control device and ensure that it is always available at the operation

site.

Illustrations in this manual are for basic understanding and may deviate from the actual

design.

Address VETTER Industrie GmbH

Carl-Benz-Strasse 45

57299 Burbach

GERMANY

Phone +49 2736 4961-964

Email [email protected]

Internet www.smartfork.com

www.forks.com

About this

manual

Customer

service

Supplemental directives

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TABLE OF CONTENTS

1 OVERVIEW 5

2 SAFETY 6

2.1 Symbols in this manual 6

2.2 Safety instructions 7

2.3 Applicable documents 8

3 ASSEMBLY 9

4 SETTINGS 10

4.1 Settings via switches and buttons 10

4.1.1 Selector switch S1 10

4.1.2 Selector switch S2 11

4.1.3 Selector switch S3 11

4.1.4 Button S4 11

4.1.5 Potentiometer 11

4.2 Status LEDs 12

4.3 Configuration by means of PC 13

4.3.1 Establishing a connection 14

4.3.2 Configuration 16

4.3.3 Additional functions 17

4.4 Configuration by means of the control device 18

4.5 Hardware Config Mode 18

4.5.1 Setting the parameters 19

4.5.2 Exiting the setting 19

5 TECHNICAL DATA 21

5.1

SmartFork

Flash: Driver V2.0 data 21

5.2

SmartFork

Flash: Driver V2.0 LI data 23

6 INDEX 26

Table of contents

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1 Overview

Fig. 1: VETTER SmartFork

Flash

The VETTER SmartFork

Flash application on the outside (fig. 1/2) of the fork arms uses

the installed LEDs to increase visibility of the fork arms and therefore improve safety in

day-to-day use. The VETTER SmartFork

Flash application on the inside (Fig. 1/1) of the

fork arms enables insertion depth orientation that can be adapted to the load thanks to

the configurable display of the LED pattern.

This operating manual describes the safe assembly and commissioning of the VETTER

SmartFork

Flash control device as well as customer-specific adjustment via the software

and hardware. The control device has the following key data:

n Control of the SmartFork

Flash LED bands.

n 2 independent channels (not more than 60 LEDs per channel), corresponds to the

equipment of two fork arms.

n Function selection via integrated switches.

n Can be configured via USB.

n Switching signal feedthrough to the output side.

VETTER

SmartFork

Flash applica-

tion

VETTER

SmartFork

Flash control

device

Overview

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2 Safety

2.1 Symbols in this manual

Safety instructions in this manual are marked by symbols. The safety instructions are

introduced by signal words which express the extent of the danger.

DANGER!

This combination of symbol and signal word indicates an imminently dan-

gerous situation which, if not avoided, will result in death or serious injury.

WARNING!

This combination of symbol and signal word indicates a potentially dan-

gerous situation which, if not avoided, could result in death or serious

injury.

CAUTION!

This combination of symbol and signal word indicates a potentially dan-

gerous situation which, if not avoided, could result in minor or slight injury.

NOTICE!

This combination of symbol and signal word indicates a potentially dan-

gerous situation which, if not avoided, could result in property damage.

ENVIRONMENT!

This combination of symbol and signal word indicates potential dangers

to the environment.

This symbol highlights useful tips and recommendations as well as infor-

mation for ensuring efficient and faultless operation.

Safety instruc-

tions

Tips and rec-

ommenda-

tions

Safety

Symbols in this manual

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2.2 Safety instructions

WARNING!

Risk of injury due to disregard for the safety and due diligence obli-

gation

The VETTER SmartFork

Flash application is only an assistance system.

Its use does not in any way replace the general safety and due diligence

obligation during loading, unloading and the transport of goods.

– Prior to commissioning and during use, always ensure that the

VETTER SmartFork

Flash application is working properly.

– Always ensure that the VETTER SmartFork

Flash application has

been configured for the tasks to be carried out.

– Never neglect the general safety and due diligence obligation and

never rely solely on the warning function. If in doubt, actively ensure

that people and obstacles in the danger zone of the industrial truck

give due consideration to the presence of the industrial truck.

– During loading and unloading, always give due consideration to your

own experience when estimating the insertion depth.

WARNING!

Risk of injury from incorrectly executed work on the control device

The faultless function of the VETTER SmartFork

Flash application ulti-

mately depends on the unchanged state of the control device. Inde-

pendent modifications and improper repairs or the use of third-party com-

ponents could lead to damage and a loss of functionality as well as

serious injuries during use. Improper repairs invalidate the guarantee and

the manufacturer’s responsibility for any consequential damage.

– Have the VETTER SmartFork

Flash application replaced by quali-

fied electricians without exception.

– Always use original components.

WARNING!

Danger of burns due to hot surfaces!

Heat is generated in the housing during operation of the control device.

There is a danger of burns when opening the housing

– Never touch the housing during operation or immediately thereafter.

– Prior to touching it, always ensure that the housing has already

cooled down.

Safety and

due diligence

obligation

Improper

repairs

Danger of

burns

Safety

Safety instructions

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2.3 Applicable documents

In addition to this manual, also observe the documentation of the other components used:

n U163-907 Manual SmartFork

n U163-599 Replacement of the LED band

Safety

Applicable documents

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3 Assembly

Note the document “U163-599 Replacement of the LED band” in

Chapter 2.3 “Appli-

cable documents” on page 8 with regard to replacing the LED bands.

Fig. 2: VETTER SmartFork

Flash

NOTICE!

Install the control device in a protected position (e.g. on the fork carriage).

Refer to manual U163-907 (SmartFork

) for cable installation instruc-

tions.

Assembly of

the LED band

Assembly of

the control

device

Assembly

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4 Settings

4.1 Settings via switches and buttons

Fig. 3: Overview of boards and switches

1 Switch S2

2 Switch S1

3 Switch S3

4 Potentiometer

5 Button S4

4.1.1 Selector switch S1

Selector switch S1 (Fig. 3) determines the function of channel 1. Activation by moving the

respective switching contact to the ON position. It is possible to switch freely between

functions.

Contact Function

1 Parking light

2 Chasing light

3 Insertion depth

4 Depth mark

Settings

Settings via switches and buttons > Selector switch S1

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4.1.2 Selector switch S2

Selector switch S2 (Fig. 3) determines the function of channel 2. Activation by moving the

respective switching contact to the ON position. It is not possible to change between dif-

ferent functions.

Contact Function

1 Parking light

2 Chasing light

3 Insertion depth

4 Depth mark

4.1.3 Selector switch S3

Selector switch S3 (Fig. 3) specifies which source is used to display the insertion depth.

Switch S3 switching position Source for displaying the insertion

depth

Switch position “OFF”, internal potentiom-

eter on

Value for the internal potentiometer is

used.

Switch position “OFF”, internal potentiom-

eter at “0”

Value stored in the software is used.

Switch position “ON” An external analogue signal is processed/

expected (0-10V)

4.1.4 Button S4

Button S4 (Fig. 3) is responsible for 2 functions:

n Determines the change between the states Hardware Config Mode and Operational

Mode of the device.

n In “Hardware Config Mode” state, the device setting is made via button S4.

4.1.5 Potentiometer

When activated, the potentiometer (Fig. 3) generates a direct analogue value that oper-

ates the insertion depth display (see table, Selector switch S3).

Settings

Settings via switches and buttons > Potentiometer

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4.2 Status LEDs

Fig. 4: Status LEDs

1 LED 1

2 LED 2

There are two status LEDs (Fig. 4) with the following functions:

LED 1 “red" - Lights up if the voltage supply has been established correctly.

LED 2 "orange" - Serves as a feedback LED for Hardware Config Mode.

Settings

Status LEDs

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4.3 Configuration by means of PC

Configuration software is provided for configuration of the SmartFork

Flash application.

Connecting the control device and PC:

1. Unscrew and remove the four screws on the housing cover.

Opening and removing the cover

NOTICE!

Heat generation!

Significant heat can be generated in the event of a prolonged connection

between the micro USB cable and the control system. In order to prevent

damage due to heat, only maintain the connection for as long as neces-

sary.

2. Connect the micro USB cable to the control system.

Ensure a continuous power supply via plug X1 (

Further information

on page 21).

Settings

Configuration by means of PC

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4.3.1 Establishing a connection

Fig. 5: Initial screen

1. Start the software.

Config Mode. Drop-down menus, function and extras for program control

appear at the top edge; various information about the connection status

appears at the bottom edge.

2. Select the correct port of the control system in the “General” tab.

In order to determine the correct port, open the software prior to

connecting the USB cable and check which port is added.

The connection is established after the port is selected. The following display

appears:

Settings

Configuration by means of PC > Establishing a connection

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Fig. 6: Connection screen

3. Select the “Signals” tab.

The configuration screen appears.

Settings

Configuration by means of PC > Establishing a connection

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4.3.2 Configuration

Fig. 7: Configuration screen

On the Configuration screen, the parameters for the various

light patterns are set in the three sections “Safety”, “Insertion depth” and “Marker”.

n The “Safety” field relates both to the parking light and the chasing light.

n Refer to chapter “Switches and buttons” in relation to selecting the function used

Chapter 4.1 “Settings via switches and buttons” on page 10.

n Position information in number of LEDs is always based on the distance from the arm

tip.

There can be a shift in perspective due to the position of the driver. Com-

pensate by adapting/shifting the relevant marker.

1. Make settings on the screen.

2. Press the “Upload” button.

Settings are transferred to the control device and stored in the volatile part of

the control system.

3. Press the “Save” button to save data permanently.

The “Download” button can be used to download the current set-

tings for the control system.

Settings

Configuration by means of PC > Configuration

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4.3.3 Additional functions

Various functions are available while the control system is connected to the software:

Fig. 8: Function selection screen

The following functions are possible:

Name Function

1. Change Mode The control system is put into “Config Mode” when the connec-

tion is established between the software and the control system.

This causes the LEDs to go out. “Change Mode” can be used to

switch between “Operational Mode” and “Config Mode”. This

allows positions to be checked following the “Upload”, for

example. However, it is necessary to note that an “Upload” or

“Download” is only possible in “Config Mode”.

2. Download/

Upload/Save

These functions correspond to the “Upload”, “Download” and

“Save” buttons in the “Signals” tab.

3. Export Parameter This function can be used to export the selected settings for the

control system. These are stored in a corresponding configura-

tion file (*.bin).

4. Import Parameter This function loads the exported configuration into the software.

5. Restore The “Restore” function can be used to restore and store the

default settings that are stored on the control system.

6. Restart This function carries out a soft reset of the control system.

Settings

Configuration by means of PC > Additional functions

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4.4 Configuration by means of the control device

In addition to configuration on the PC, it is also possible to carry out a

selected function using the controls directly on the control device. This is

done via Hardware Config Mode.

4.5 Hardware Config Mode

Change to Hardware Config Mode:

Press and hold button S4.

The orange status LED confirms the change to Hardware Config Mode by

means of a 3-second illumination pulse.

Change to

Hardware

Config Mode

Settings

Hardware Config Mode

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4.5.1 Setting the parameters

The number of the active parameter is visualised by the number of flash

pulses.

1. Press button S4 briefly to select the desired parameter.

2. Double click on button S4 to activate the selected parameter.

3. Turn the potentiometer to set the value of the selected parameter.

The LED band provides visual feedback for the setting.

4. Double click on button S4 once more to exit a fully set parameter.

No.: Parameter Function

1 Save and Exit Settings are saved; Hardware Config Mode is exited.

2 Marker 1 position The potentiometer can be used to move the position of

Marker 1

3 Marker 2 position The potentiometer can be used to move the position of

Marker 2

4 Marker 3 position The potentiometer can be used to move the position of

Marker 3

5 Chasing light speed The potentiometer can be used to set the speed of the

chasing light

6 Size of colour (visi-

bility)

The potentiometer can be used to set the width of the

LED packages for chasing light and parking light.

7 Size of Marker The potentiometer can be used to set the width of the

LED packages for the Markers.

4.5.2 Exiting the setting

Save the set values into non-volatile memory via parameter 1 “Save and Exit”.

A control device restart is triggered automatically after the set values are saved.

Save

Settings

Hardware Config Mode > Exiting the setting

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Press and hold button S4.

Change from Hardware Config Mode to Operational Mode.

NOTICE!

In this case, the values are not saved and are lost following the

control device restart.

Exit

Settings

Hardware Config Mode > Exiting the setting

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Vetter Smartfork Operating Instructions Manual

Brand: Vetter

Model: Smartfork

Type: Operating Instructions Manual

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Vetter Smartfork Operating Instructions Manual

Vetter Smartfork Operating Instructions Manual

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