PILZ PNOZ m ES RS232 Operating instructions

Brand: PILZ

Model: PNOZ m ES RS232

Type: Operating instructions

PNOZmESRS232

OperatingManual1002701EN02

ConfigurableControlSystemPNOZmulti

Preface

Thisdocumentisatranslationoftheoriginaldocument.

AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade

forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe

gratefullyreceived.

Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,

SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks

ofPilzGmbH&Co.KGinsomecountries.

SDmeansSecureDigital

Content

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1002701EN02

Section1 Introduction 4

1.1 Validityofdocumentation 4

1.1.1 Retainingthedocumentation 4

1.2 Overviewofdocumentation 4

1.3 Definitionofsymbols 5

Section2 Overview 6

2.1 Unitstructure 6

2.1.1 Scopeofdelivery 6

2.1.2 Unitfeatures 6

2.2 Frontview 6

2.2.1 Key 7

Section3 Safety 8

3.1 Intendeduse 8

3.1.1 Systemrequirements 8

3.2 Safetyregulations 8

3.2.1 Useofqualifiedpersonnel 8

3.2.2 Warrantyandliability 9

3.2.3 Disposal 9

3.2.4 Foryoursafety 9

Section4 Functiondescription 10

4.1 Unitproperties 10

4.1.1 Blockdiagram 10

Section5 Installation 11

5.1 Generalinstallationguidelines 11

5.1.1 Dimensions 11

5.2 Connectingthebaseunitandexpansionmodules 12

Section6 Commissioning 13

6.1 Wiring 13

6.1.1 Generalwiringguidelines 13

6.1.2 Interfaceconfiguration 13

6.2 Preparingforoperation 13

6.2.1 DownloadmodifiedprojecttothePNOZmultisafetysystem 13

Section7 Operation 14

7.1 Messages 14

7.1.1 Displayelementsfordevicediagnostics 14

Section8 Technicaldetails 15

Section9 Orderreference 17

Introduction

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1 Introduction

1.1 Validityofdocumentation

ThisdocumentationisvalidfortheproductPNOZmESRS232.Itisvaliduntilnewdocu

mentationispublished.

Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand

providesguidelinesonhowtoconnecttheproduct.

1.1.1 Retainingthedocumentation

Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.

1.2 Overviewofdocumentation

1Introduction

Theintroductionisdesignedtofamiliariseyouwiththecontents,structureandspecificor

derofthismanual.

2Overview

Thischapterprovidesinformationontheproduct'smostimportantfeatures.

3Safety

Thischaptermustbereadasitcontainsimportantinformationonsafetyandintendeduse.

4FunctionDescription

Thischapterdescribestheproduct'smodeofoperation.

5Installation

Thischapterexplainshowtoinstalltheproduct.

6Commissioning

Thischapterdescribestheproduct'scommissioningandwiring.

7Operation

Thischapterdescribeshowtooperatetheproductandgivestipsinthecaseofafault.

8TechnicalDetails

Thischaptercontainsthetechnicaldetails.

9SupplementaryData

Thischaptercontainsadditionaltechnicaldetailssuchasdiagramsandtables.

10OrderReference

Thischaptercontainstheproduct'sorderreferencesandaccessories.

Introduction

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1.3 Definitionofsymbols

Informationthatisparticularlyimportantisidentifiedasfollows:

DANGER!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes

animmediatethreatofseriousinjuryanddeathandindicatespreventive

measuresthatcanbetaken.

WARNING!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould

leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan

betaken.

CAUTION!

Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus

materialdamage,andalsoprovidesinformationonpreventivemeasures

thatcanbetaken.

NOTICE

Thisdescribesasituationinwhichtheproductordevicescouldbedam

agedandalsoprovidesinformationonpreventivemeasuresthatcanbe

taken.Italsohighlightsareaswithinthetextthatareofparticularimport

ance.

INFORMATION

Thisgivesadviceonapplicationsandprovidesinformationonspecialfea

tures.

Overview

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2 Overview

2.1 Unitstructure

2.1.1 Scopeofdelivery

}

ExpansionmodulePNOZmESRS232

}

Jumper779260

2.1.2 Unitfeatures

UsingtheproductPNOZmESRS232:

Communicationmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem

PNOZmulti2.

Theproducthasthefollowingfeatures:

}

CanbeconfiguredinthePNOZmultiConfigurator

}

1serialinterfaceRS232

}

Statusindicatorforsupplyvoltage

}

Max.1communicationmodulecanbeconnectedtotheleftofthebaseunitPNOZmulti

}

Pluginconnectionterminals(eithercageclampterminalsorscrewterminals)

2.2 Frontview

Power

Overview

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2.2.1 Key

Key:

}

X2:SerialinterfaceRS232

}

LED:

– Power

Safety

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3 Safety

3.1 Intendeduse

TheexpansionmodulePNOZmESRS232isusedforcommunicationoftheconfigurable

safetyrelayPNOZmulti2viaaserialinterfaceRS232.

Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol

systemPNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"forde

tailsofthebaseunitsthatcanbeconnected).

TheconfigurablecontrolsystemPNOZmulti2isusedforthesafetyrelatedinterruptionof

safetycircuitsandisdesignedforusein:

}

ESTOPequipment

}

SafetycircuitsinaccordancewithVDE0113Part1andEN602041

Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.

IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde

signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron

ment,asthiscanleadtointerference.

Thefollowingisdeemedimproperuseinparticular:

}

Anycomponent,technicalorelectricalmodificationtotheproduct

}

Useoftheproductoutsidetheareasdescribedinthismanual

}

Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe

tails”)

3.1.1 Systemrequirements

Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor

detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis

product.

3.2 Safetyregulations

3.2.1 Useofqualifiedpersonnel

Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,

maintainedanddecommissionedbycompetentpersons.

Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro

fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe

workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral

standardsandguidelinesforsafetytechnology.

Itisthecompany’sresponsibilityonlytoemploypersonnelwho:

}

Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven

tion

}

Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"

}

Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe

specificapplication.

Safety

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3.2.2 Warrantyandliability

Allclaimstowarrantyandliabilitywillberenderedinvalidif

}

Theproductwasusedcontrarytothepurposeforwhichitisintended

}

Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual

}

Operatingpersonnelarenotsuitablyqualified

}

Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB

boards,solderingworketc.).

3.2.3 Disposal

}

Insafetyrelatedapplications,pleasecomplywiththemissiontimet

inthesafetyre

latedcharacteristicdata.

}

Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof

electronicdevices(e.g.ElectricalandElectronicEquipmentAct).

3.2.4 Foryoursafety

Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen

surethatthefollowingsafetyrequirementsaremet:

}

Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe

advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand

inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand

understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe

PNOZmultiConfiguratorCD.

}

Donotopenthehousingormakeanyunauthorisedmodifications.

}

Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance

work(e.g.exchangingcontactors).

Functiondescription

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4 Functiondescription

4.1 Unitproperties

TheproductPNOZmESRS232hasaserialinterfaceRS232interfaceto

}

Downloadtheproject

}

Readthediagnosticdata

}

Setvirtualinputsforstandardfunctions

}

Readvirtualoutputsforstandardfunctions.

Informationondiagnosticscanbefoundinthedocument"CommunicationInterfaces".

4.1.1 Blockdiagram

Base unit

RS 232

Installation

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5 Installation

5.1 Generalinstallationguidelines

}

Theunitshouldbeinstalledinasinglemountingareawithaprotectiontypeofatleast

IP54.

}

Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards

anddownwards.Othermountingpositionscoulddestroythesafetysystem.

}

Usethelockingslideontherearoftheunittoattachittoamountingrail.

}

Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing

element(e.g.retainingbracketorendangle).

}

Openthelockingslidebeforeliftingtheunitfromthemountingrail.

}

TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon

nectiontothecontrolcabinethousing.

}

TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed

thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.

CAUTION!

Damageduetoelectrostaticdischarge!

Electrostaticdischargecandamagecomponents.Ensureagainstdischarge

beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur

faceorbywearinganearthedarmband.

5.1.1 Dimensions

120 (4.72")

100 (3,94")

22,5

(0.88")

Installation

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5.2 Connectingthebaseunitandexpansionmodules

Youcaninstallamaximumof1PNOZmESRS232totheleftofthebaseunit.

Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions

forthebaseunits.

}

InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti

Configurator.

}

Connectthebaseunitandexpansionmodulesusingtheyellow/blackjumper.

}

Connecttheblack/yellowterminatortotheexpansionmodule.

Commissioning

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6 Commissioning

6.1 Wiring

6.1.1 Generalwiringguidelines

ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.

Pleasenote:

}

Informationgiveninthe"Technicaldetails"mustbefollowed.

}

Usecopperwirethatcanwithstand75°C.

6.1.2 Interfaceconfiguration

Serialinterface

RS232 Standard

TxD RxD GND

TxD(Transmit)

RxD(Receive)

GND(Ground)

6.2 Preparingforoperation

TheserialinterfaceRS232isactivatedanddetecteddependingontheUSBinterfaceon

thebaseunit:

}

USBinterfaceonthebaseunitnotconnected

Inthiscase,theserialinterfaceRS232willbedetectedandactivatedbythebaseunit

assoonasthecommunicationmodulehasbeenconnectedtothebaseunit.

}

USBinterfaceonthebaseunitconnected

IftheUSBinterfaceonthebaseunitisalreadyconnected,the"External"interfacewill

firstneedtobeselectedonthebaseunitdisplaytoenabletheserialinterfaceRS232

onthebaseunittobedetectedandactivated(seeoperatingmanualforthebaseunit

fordetailsofthesetting).

6.2.1 DownloadmodifiedprojecttothePNOZmultisafetysystem

Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject

mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat

inginstructionsforthebaseunit.

NOTICE

Forthecommissioningandaftereveryprogramchange,youmustcheck

whetherthesafetydevicesarefunctioningcorrectly.

Operation

OperatingManualPNOZmESRS232

1002701EN02

7 Operation

7.1 Messages

Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur

ationfromthechipcard.

TheLEDs"POWER","DIAG","FAULT","IFAULT"and"OFAULT"lightuponthebaseunit.

ThesafetysystemPNOZmultiisreadyforoperationwhenthe"POWER"and"RUN"LEDs

onthebaseunitandthe"POWER"LEDonthePNOZmESRS232arelitcontinuously.

7.1.1 Displayelementsfordevicediagnostics

Legend:

LEDon

LEDflashes

LEDoff

LED LEDstatus Meaning

Power Nosupplyvoltage

Green Supplyvoltageispresent

Technicaldetails

OperatingManualPNOZmESRS232

1002701EN02

8 Technicaldetails

General 772131

Approvals CCC,CE,GOST,cULusListed

Applicationarea Standard

Electricaldata 772131

Supplyvoltage

Internal Viabaseunit

Currentconsumption 9mA

Powerconsumption 0,3W

Statusindicator LED

Fieldbusinterface 772131

Galvanicisolation No

Serialinterface 772131

NumberofRS232interfaces 1

Environmentaldata 772131

Ambienttemperature

Inaccordancewiththestandard EN60068214

Temperaturerange 060°C

Forcedconvectionincontrolcabinetoff 55°C

Storagetemperature

Inaccordancewiththestandard EN6006821/2

Temperaturerange 2570°C

Climaticsuitability

Inaccordancewiththestandard EN60068230,EN60068278

Condensationduringoperation Notpermitted

EMC EN611312

Vibration

Inaccordancewiththestandard EN6006826

Frequency 10,0150,0Hz

Acceleration 1g

Shockstress

Inaccordancewiththestandard EN60068227

Acceleration 15g

Duration 11ms

Max.operatingheightabovesealevel 2000m

Airgapcreepage

Inaccordancewiththestandard EN611312

Overvoltagecategory II

Ratedinsulationvoltage 30V

Protectiontype

Inaccordancewiththestandard EN60529

Mounting(e.g.cabinet) IP54

Housing IP20

Terminals IP20

Technicaldetails

OperatingManualPNOZmESRS232

1002701EN02

Mechanicaldata 772131

Mountingposition Horizontalontophatrail

DINrail

Tophatrail 35x7,5EN50022

Recesswidth 27mm

Max.cablelength

Max.cablelengthperinput 22,0m

Material

Bottom PC

Front PC

Top PC

Conductorcrosssectionwithscrewterminals

1coreflexible 0,252,50mm²,2412AWG

2corewiththesamecrosssection,flexiblewithout

crimpconnectorsorwithTWINcrimpconnectors 0,201,50mm²,2416AWG

Rigidsinglecore,flexiblemulticoreormulticore

withcrimpconnector 0,51,5mm²

Torquesettingwithscrewterminals 0,50Nm

Connectiontype Springloadedterminal,screwterminal

Mountingtype plugin

Conductorcrosssectionwithspringloadedterminals:

flexiblewith/withoutcrimpconnector 0,202,50mm²,2412AWG

Springloadedterminals:Terminalpointsperconnec

tion 2

Strippinglength 9mm

Dimensions

Height 101,4mm

Width 22,5mm

Depth 120,0mm

Weight 85g

Thestandardscurrenton201204apply.

Orderreference

OperatingManualPNOZmESRS232

1002701EN02

9 Orderreference

Orderreference

Producttype Features Orderno.

PNOZmESRS232 Expansionmodule 772131

Orderreference:Terminator,jumper

Producttype Features Orderno.

PNOZmm0.xpconnector

left

Jumperyellow/blacktoconnectthemodules,1piece 779260

Orderreference:Ac

cessories

Producttype Features Orderno.

SpringterminalsPNOZ

mmc2p,mml1p1pc.

Springloadedterminals,1pieces 783538

SpringterminalsPNOZ

mmc2p,mml1p10pcs

Springloadedterminals,10pieces 783539

ScrewterminalsPNOZ

mmc2p,mml1p1pc.

Screwterminals,1piece 793538

ScrewterminalsPNOZ

mmc2p,mml1p10pcs.

Screwterminals,10pieces 793539

...

Sachnummer Printed in Germany

+49 711 3409-444

[email protected]

Pilz GmbH & Co. KG

Felix-Wankel-Straße 2

73760 Ostﬁldern, Germany

Telephone: +49 711 3409-0

Telefax: +49 711 3409-133

E-Mail: [email protected]

Internet: www.pilz.com

Technical support

In many countries we are

represented by our subsidiaries

and sales partners.

Please refer to our homepage

for further details or contact our

headquarters.

InduraNET p

, Pilz

, PIT

, PMCprotego

, PMI

, PNOZ

, Primo

, PSEN

, PSS

, PVIS

, SafetyBUS p

, SafetyEYE

, SafetyNET p

, the spirit of safety

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.

1002701EN02,201312PrintedinGermany

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