SGS TJA1.5R Owner's manual

Brand: SGS

Model: TJA1.5R

Type: Owner's manual

FOR YOUR SAFETY

PLEASE READ THESE INSTRUCTIONS CAREFULLY

AND RETAIN THEM FOR FUTURE USE.

OWNER’S MANUAL

TJA1.5R ALUMINIUM

TROLLEY JACK

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SPECIFICATION

Maximum weight capacity: 1.5 Tonne

Lifting range: 90-358mm

Product code: TJA1.5R

WARNING

Read and understand instructions before use.

Always wear eye/face and hand protection.

Ensure the vehicle handbrake is engaged, and in

ﬁrst gear (or ‘park’ for automatic vehicles) before

lifting it with this product. It is also advised to use

wheel chocks when lifting a vehicle.

Never overload beyond its capacity.

Always use axle stands.

Use wheel chocks.

Do not exceed the jacks max lift height.

The jack must be supported on a solid level

surface which is free of obstructions.

Maintenance should only be performed by

qualiﬁed persons.

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Before each use, it’s highly advised to visually

inspect this trolley jack. Abnormalities that should

be checked for every time:

• cracked welds

• leaking ﬂuid anywhere on the trolley jack

• bent parts

• missing parts

• loose parts

• damaged parts

This trolley jack should be taken out of service if it is believed to

have been subjected to an abnormal load or shock.

Owner/operators should be aware that repair of this trolley jack

requires specialist attention in the form of suitable repair equip-

ment and knowledge.

INSPECTION BEFORE EACH USE PURGING YOUR TROLLEY JACK

Sometimes during transport and handling, air gets into the hy-

draulic system causing poor lifting performance. Before the initial

operation purge any air from the system by following these steps:

1. Fully opening the release valve (turn the handle counter

clockwise).

2. Then while holding the saddle down pump the handle rapidly

several times.

3. Close the release valve (turn the handle lockwise).

4. Pump the trolley jack to its operational height, which com-

pletes the trolley jack purge. You can test this under load if

you wish.

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RAISING THE VEHICLE

1. Make sure the jack and vehicle are on a hard level surface.

2. Always set the vehicle handbrake and chock the wheels.

3. Consult the vehicle owner’s manual to ascertain the location

of jacking points and position the jack beneath the lifting

point.

4. Turn the handle clockwise to the closed position.

5. To raise the vehicle pump the handle up and down. Do not

over extend the jack past the maximum height.

6. Place jack stands beneath the vehicle at locations recom-

mended by the vehicle manufacturer. Do not work under the

vehicle without the use of jack stands. Jacks are not designed

to maintain heavy loads for long periods of time.

7. Do not attempt to place jack stands simultaneously under

both ends of a vehicle or along one side of a vehicle.

8. Turn the handle slowly counter clockwise to lower the vehicle

onto the jack stands.

LOWERING THE VEHICLE

1. Turn the handle clockwise to close the release valve.

2. Pump the handle to lift the vehicle off the jack stands.

3. Remove the jack stands. Do not get under the vehicle while

the vehicle is being lowered.

4. Turn the handle slowly counter clockwise to lower the vehicle

onto the ground.

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TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE ACTION

Jack will not lift to

full height

Low oil level Check oil level and

reﬁll if necessary

Jack will not hold

load

Release valve not closing,

oil may be contaminated-

pump valves not seal-

ing, cylinder ram may be

binding

Contact customer

service.

Lift arm will not

lower

Cylinder ram

binding,

parts may be worn, and/

or internal damage- or a

broken return spring-

or a lift arm linkage bent

or binding

Contact customer

service.

Jack feels spongy

when lifting

Trolley jack may

require an air purge

Purge trapped air

SERVICING

If this hydraulic jack if found to be damaged in any way, worn or

operating abnormally it should be removed from service until in-

spected by an authorised repair centre.

Owner/operators should be aware that the repair of this jack

requires specialised equipment and knowledge. Only factory

authorised parts, labels and decals shall be used on this

equipment. An annual inspection of this jack by an authorised re-

pair centre is recommended to ensure the jack maintains an opti-

mum operating condition.

Should the trolley jack ever become unservicable, drain off all ﬂuid

and dispose of in a proper manner, paying heed to any environ-

mental preservation regulations.

WARRANTY

This SGS product is covered by a 24 month warranty from the initial

date of purchase. This is a domestic warranty provided directly by

SGS Engineering. Please keep a recipt of your pucrchase as this may

be required as proof of purchase.

You will invalidate your warranty if the product is found to have been

misused, tampered with, modiﬁed, overloaded or used for an appli-

cation for which it was not designed. The warranty will also be ren-

dered invalid if the maintenance prodcedure has not been followed.

You must contact SGS Engineering prior to returning any product.

This warranty does not effect your statutory rights.

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TECHNICAL COMPONENTS TABLE

TECHNICAL COMPONENTS (EXPLODED VIEW)

Ref Name Part No

1 Front Wheels 901188

2 Saddle 901264

3 Rear Casters Assembly 901821

4 Power Unit 902478

5 Release Valve Assembly 902479

6 Handle Socket 902480

7 Handle Assembly 902481

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EC Declaration of Conformity

This is an important document and should be retained

MANUFACTURER’S NAME:

TYPE OF EQUIPMENT:

PART NUMBER:

I, the undersigned, hereby declare that the equipment specied above con-

forms to the above European Communities Directive(s) and Standard(s).

PLACE:

DATE:

(Signature)

Robert Wyatt

Company Secretary

Derby, UK

24th MAY 2018

SGS Engineering (UK) Ltd

West Side Park

Raynesway

Derby, DE21 7AZ

Hydraulic Trolley Jack

TJA1.5R

2006/42/EC

Machinery Directive as amended by directive 2009/127/EC

EN1494:2000 + A1:2008

Mobile or movable jacks and associated lifting equipment

APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD:

SGS TJA1.5R Owner's manual

SGS TJA1.5R Owner's manual

SGS TJA1.5R Owner's manual

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