FOR YOUR SAFETY
PLEASE READ THESE INSTRUCTIONS CAREFULLY
AND RETAIN THEM FOR FUTURE USE.
OWNER’S MANUAL
TJA1.5R ALUMINIUM
TROLLEY JACK
PAGE 3
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SPECIFICATION
Maximum weight capacity: 1.5 Tonne
Lifting range: 90-358mm
Product code: TJA1.5R
WARNING
WARNING
Read and understand instructions before use.
Always wear eye/face and hand protection.
Ensure the vehicle handbrake is engaged, and in
first gear (or ‘park’ for automatic vehicles) before
lifting it with this product. It is also advised to use
wheel chocks when lifting a vehicle.
Never overload beyond its capacity.
Always use axle stands.
Use wheel chocks.
Do not exceed the jacks max lift height.
The jack must be supported on a solid level
surface which is free of obstructions.
Maintenance should only be performed by
qualified persons.
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Before each use, it’s highly advised to visually
inspect this trolley jack. Abnormalities that should
be checked for every time:
• cracked welds
• leaking fluid anywhere on the trolley jack
• bent parts
• missing parts
• loose parts
• damaged parts
This trolley jack should be taken out of service if it is believed to
have been subjected to an abnormal load or shock.
Owner/operators should be aware that repair of this trolley jack
requires specialist attention in the form of suitable repair equip-
ment and knowledge.
INSPECTION BEFORE EACH USE PURGING YOUR TROLLEY JACK
Sometimes during transport and handling, air gets into the hy-
draulic system causing poor lifting performance. Before the initial
operation purge any air from the system by following these steps:
1. Fully opening the release valve (turn the handle counter
clockwise).
2. Then while holding the saddle down pump the handle rapidly
several times.
3. Close the release valve (turn the handle lockwise).
4. Pump the trolley jack to its operational height, which com-
pletes the trolley jack purge. You can test this under load if
you wish.
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RAISING THE VEHICLE
1. Make sure the jack and vehicle are on a hard level surface.
2. Always set the vehicle handbrake and chock the wheels.
3. Consult the vehicle owner’s manual to ascertain the location
of jacking points and position the jack beneath the lifting
point.
4. Turn the handle clockwise to the closed position.
5. To raise the vehicle pump the handle up and down. Do not
over extend the jack past the maximum height.
6. Place jack stands beneath the vehicle at locations recom-
mended by the vehicle manufacturer. Do not work under the
vehicle without the use of jack stands. Jacks are not designed
to maintain heavy loads for long periods of time.
7. Do not attempt to place jack stands simultaneously under
both ends of a vehicle or along one side of a vehicle.
8. Turn the handle slowly counter clockwise to lower the vehicle
onto the jack stands.
LOWERING THE VEHICLE
1. Turn the handle clockwise to close the release valve.
2. Pump the handle to lift the vehicle off the jack stands.
3. Remove the jack stands. Do not get under the vehicle while
the vehicle is being lowered.
4. Turn the handle slowly counter clockwise to lower the vehicle
onto the ground.
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE ACTION
Jack will not lift to
full height
Low oil level Check oil level and
refill if necessary
Jack will not hold
load
Release valve not closing,
oil may be contaminated-
pump valves not seal-
ing, cylinder ram may be
binding
Contact customer
service.
Lift arm will not
lower
Cylinder ram
binding,
parts may be worn, and/
or internal damage- or a
broken return spring-
or a lift arm linkage bent
or binding
Contact customer
service.
Jack feels spongy
when lifting
Trolley jack may
require an air purge
Purge trapped air
SERVICING
If this hydraulic jack if found to be damaged in any way, worn or
operating abnormally it should be removed from service until in-
spected by an authorised repair centre.
Owner/operators should be aware that the repair of this jack
requires specialised equipment and knowledge. Only factory
authorised parts, labels and decals shall be used on this
equipment. An annual inspection of this jack by an authorised re-
pair centre is recommended to ensure the jack maintains an opti-
mum operating condition.
Should the trolley jack ever become unservicable, drain off all fluid
and dispose of in a proper manner, paying heed to any environ-
mental preservation regulations.
WARRANTY
This SGS product is covered by a 24 month warranty from the initial
date of purchase. This is a domestic warranty provided directly by
SGS Engineering. Please keep a recipt of your pucrchase as this may
be required as proof of purchase.
You will invalidate your warranty if the product is found to have been
misused, tampered with, modified, overloaded or used for an appli-
cation for which it was not designed. The warranty will also be ren-
dered invalid if the maintenance prodcedure has not been followed.
You must contact SGS Engineering prior to returning any product.
This warranty does not effect your statutory rights.
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TECHNICAL COMPONENTS TABLE
TECHNICAL COMPONENTS (EXPLODED VIEW)
Ref Name Part No
1 Front Wheels 901188
2 Saddle 901264
3 Rear Casters Assembly 901821
4 Power Unit 902478
5 Release Valve Assembly 902479
6 Handle Socket 902480
7 Handle Assembly 902481
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EC Declaration of Conformity
This is an important document and should be retained
MANUFACTURER’S NAME:
TYPE OF EQUIPMENT:
PART NUMBER:
I, the undersigned, hereby declare that the equipment specied above con-
forms to the above European Communities Directive(s) and Standard(s).
PLACE:
DATE:
(Signature)
Robert Wyatt
Company Secretary
Derby, UK
24th MAY 2018
SGS Engineering (UK) Ltd
SGS Engineering (UK) Ltd
West Side Park
Raynesway
Derby, DE21 7AZ
Hydraulic Trolley Jack
TJA1.5R
2006/42/EC
Machinery Directive as amended by directive 2009/127/EC
EN1494:2000 + A1:2008
Mobile or movable jacks and associated lifting equipment
APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD:
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2
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