Certa CTTJCK2000A User guide

2000KG TROLLEY JACK

CTTJCK2000A

Ensure to read all instructions and warnings in this user guide prior to first use. Retain this

user guide for future reference.

Failure to follow the guidelines set out in this user guide may lead to incorrect use, causing

serious injury or death.

• Ensure no one is inside the vehicle when the vehicle is lifted by

the trolley jack.

• The trolley jack is intended for raising and lowering vehicles

only. Do not use the trolley jack for any other purpose.

• Ensure to read the vehicle’s manufacturer user guide prior to

lifting the vehicle with the trolley jack.

• This trolley jack has a weight capacity of 2000kg. Do not

overload the trolley jack beyond capacity.

• Ensure the load is centrally located on the head cap of the

trolley jack before raising.

• Do not bodily go under the vehicle if it is only supported with the trolley jack.

• Ensure the raised vehicle is supported with two appropriately rated support stands

(not supplied).

• Ensure the trolley jack is used on flat hard ground in an open area that will allow the

wheels to move freely when the trolley jack is being used.

• This trolley jack may roll during lifting and lowering.

• Conduct pre-operational checks on the trolley jack before every use.

• Ensure to chock the vehicle’s wheels that will not be lifted.

• Do not get dirt or any other substance inside the hydraulic system.

• Ensure the vehicle is supported by suitably rated vehicle support stands, and that

hydraulic trolleys jacks are removed prior to commencing work on the vehicle.

• Do not move the vehicle while it is on the trolley jack.

• Perform regular checks on the trolley jack for damage or wear and tear. If the trolley

jack is damaged, stop use immediately and contact help.Kogan.com for assistance.

• Do not attempt to disassemble or repair the trolley jack yourself.

• Do not make modifications or add accessories to this trolley jack.

• This trolley jack uses ISO VG 32/SAE 10 jack oil. Do not use any other types of oils

inside this trolley jack.

Kogan Australia Pty Ltd

139 Gladstone Street, South Melbourne, VIC, 3205

Australia

SAFETY & WARNINGS

OVERVIEW

Hydraulic arm

(underneath)

Handle

Handle socket

Screw

Rear castors

Head cap

Lifting arm

Wheels

Oil plug

Frame

Unpacking

Remove the trolley jack and handle pieces from the packaging. Ensure all components are

located before disposing of any packaging. If any components are missing or damaged, do

not use the product. Contact help.Kogan.com for assistance.

Assembly

1. Remove the clip attached onto the handle socket. This clip is used for shipping

purposes and can be disposed.

2. Take the two pieces of the handle and connect them to create a long handle.

3. Loosen the screw on the handle socket. Insert the handle into the handle socket and

secure the handle in place by tightening the screw.

BEFORE FIRST USE

Clip

Screw

Handle socket

Rear wheels

Other checks prior to first use

Purging the air

Air can sometimes make its way into the hydraulic cylinder which will prevent the trolley jack

from pumping properly. This may happen during transit and shipping, or from long periods

of storage. If this has occurred, the air will need to be removed.

To purge the air, follow the steps below.

1. Turn the handle anti-clockwise with one full turn to open the release valve.

2. Using the handle, pump fully eight times.

3. Turn the handle clockwise to close the release valve.

4. Pump the handle until the hydraulic cylinder reaches its maximum height and

continue pumping several times to remove the trapped air inside the cylinder.

5. Slowly pinch the oil plug to release the trapped air.

6. Turn the handle anti-clockwise with one full turn to open the release valve and lower

the hydraulic cylinder to its lowest position. It may be necessary to apply force to the

head cap to lower the cylinder.

7. Turn the handle clockwise to close the release valve and check the trolley jack can

pump properly.

Note:

It may be necessary to perform this procedure more than once to ensure the air

has expelled completely.

Checking the oil level

The trolley jack comes with oil inside but needs checking if the trolley jack is not operating

properly.

1. Ensure the trolley jack is on a flat surface. Turn the handle anti-clockwise with one full

turn to open the release valve and lower the hydraulic cylinder to its lowest position. It

may be necessary to apply force to the head cap to lower.

2. Remove the oil plug. Stand the trolley jack in a vertical position with handle socket

down. The oil level should match with the bottom of the fill hole. If not, top up with

more oil. Do not overfill.

3. Cover with the oil plug and check the trolley jack can pump properly. Purge air from

the trolley jack if necessary.

Chocking

Chock the wheels on the vehicle that will not be raised. This will prevent the vehicle from

moving when raised.

Oil plug

Note:

Only use ISO VG 32/SAE 10 jack oils with this trolley jack. Do not use any other

fluids with this trolley jack.

Raising the vehicle

1. Turn the handle clockwise as far as it will go to close the release valve.

2. Block the vehicle's wheels to ensure the vehicle is stable during lifting.

3. Refer to the vehicle manufacturer’s user guide to locate the approved lifting points

and appropriately place the trolley jack under the vehicle. Position the trolley jack so

that the head cap is centred on the lifting point.

4. Pump the trolley jack to raise the head cap until it makes contact with the vehicle.

Check that the head cap is centred and is contacted on the vehicle’s lifting point

firmly.

5. Continue to pump the jack with the handle to lift the vehicle to the desired height.

6. After pumping, support the vehicle with appropriately rated vehicle support stands

(not supplied) before commencing work on the vehicle.

Lowering the vehicle

1. Pump the trolley jack high enough to allow room to remove the support stands.

Remove the support stands.

2. Ensure there is nothing below the vehicle before and while the trolley jack will be

lowered. Slowly turn the handle anti-clockwise to carefully open the release valve.

The hydraulic cylinder will then begin to fall.

OPERATION

WARNING: Ensure the safety warnings are read and understood

before using this trolley jack.

Monthly maintenance is recommended. Lubrication is critical to trolley jacks as their

purpose is to support heavy loads. Any restriction due to dirt, rust, and other irritants may

cause either slow movement or rapid jerks when using the trolley jack, damaging the

internal components. Failure to maintain the trolley jack may lead to damage or personal

injury.

• Lubricate the hydraulic cylinder, linkages, head cap, and pump mechanism with light

oil.

• Visually inspect for cracked welds, bent, loose or missing parts, and hydraulic oil leaks. If

the trolley jack is damaged, stop use immediately and contact help.Kogan.com for

assistance.

• Use a soft cloth to clean after each use. Do not use harsh abrasives on the trolley jack.

• Check and maintain the oil level.

Storage

Store the trolley jack in a dry location in the fully lowered position with only the wheels

touching the ground.

CLEANING & CARE

Note:

Always inspect the trolley jack immediately if it has been subjected to an

abnormal load or shock.

Note:

If corrosion is present on the hydraulic cylinder, clean the cylinder, then wipe it

with an oily cloth.

Weight capacity 2000kg

Maximum height (mm) 465

Minimum height (mm) 130

Handle length 1013mm, 2 pieces

Head cap diameter (mm) 108

Compliance standard met AS 2615

SPECIFICATIONS

Problem Possible cause Solution

Trolley jack will not

lift to the full height. Low oil level Check the oil level and

refill if needed.

Trolley jack is unable

to hold the weight of

the vehicle.

• Release valve is not closing.

• Hydraulic jack oil is contaminated.

• Pump valves are not sealing.

• Hydraulic cylinder is stuck.

Stop use immediately and

contact help.Kogan.com

for assistance.

The lifting arm will

not lower.

• Hydraulic cylinder is stuck.

• Components are worn out.

• Internal damage

• Return spring is unhooked or

broken.

• The joining mechanism to the

hydraulic arm is bent or broken.

Stop use immediately and

contact help.Kogan.com

for assistance.

Trolley jack feels

spongy when lifting. Air is trapped inside the trolley jack.

Follow the steps in the

‘Purging the air’ section of

this user guide.

TROUBLESHOOTING

Hydraulic arm

INTERNAL COMPONENTS OVERVIEW

No.

Part No.

Description

Qty

No.

Part No.

Description

Qty

1 TTITJ2KB1 Base plate 1 22 TTITJ2KB22 Piston rod 1

2 TTITJ2KB2 Steel ball 2

23 TTITJ2KB23 Y-ring 1

3

TTITJ2KB3 Rectangular ring 1

24

TTITJ2KB24 Retaining ring 1

4 TTITJ2KB4 Washer 1 25 TTITJ2KB25 Plunger 1

5 TTITJ2KB5

Aluminium

washer 1

26 TTITJ2KB26 Rectangular ring 1

6 TTITJ2KB6 Gear 1

27 TTITJ2KB27 Oil plug 1

7

TTITJ2KB7 Locknut 1

28

TTITJ2KB28 Steel ball 1

8 TTITJ2KB8 Release valve

connector 1 29 TTITJ2KB29 Release valve nut 1

9 TTITJ2KB9 Washer 1 30 TTITJ2KB30 Safety valve

spring 1

10

TTITJ2KB10 Release valve nut 1

31

TTITJ2KB31 O-ring 1

11 TTITJ2KB11 O-ring 1 32 TTITJ2KB32 Spring base 1

12 TTITJ2KB12

Release valve

core 1

33 TTITJ2KB33 Steel ball 1

13 TTITJ2KB13 Seal ring 1

34 TTITJ2KB34 Rectangular ring 1

14

TTITJ2KB14 O-ring 1

35

TTITJ2KB35 Nut 1

15 TTITJ2KB15 Bowl washer 1 36 TTITJ2KB36 O-ring 1

16

TTITJ2KB16 Piston 1

37

TTITJ2KB37 Taper spring 1

17 TTITJ2KB17 Oil plug 1 38 TTITJ2KB38 Steel washer 1

18 TTITJ2KB18 Reservoir 1

39 TTITJ2KB39 Safety valve 1

19 TTITJ2KB19 Cylinder 1

40 TTITJ2KB40

Oil filter (not

shown) 1

20

TTITJ2KB20 Top cap 1

41

TTITJ2KB41 O-Ring 1

21 TTITJ2KB21 O-ring 1

Trolley

No.

Part No.

Description

Qty

No.

Part No.

Description

Qty

1 TTITJ2KA1 Lifting arm

assembly 1 17 TTITJ2KA17 Shaft arm 1

2

TTITJ2KA2 Handle assembly 2

18

TTITJ2KA18 Linking bolt 2

3 TTITJ2KA3 Handle socket 1 19 TTITJ2KA19 Lock washer 2

4 TTITJ2KA4

Handle socket

screw 1

20 TTITJ2KA20

Linking bolt

washer 2

5 TTITJ2KA5 Handle socket pin 1

21 TTITJ2KA21 Locknut 2

6

TTITJ2KA6 Frame assembly 1

22

TTITJ2KA22 Head cap screw 1

7 TTITJ2KA7 Lock washer 6 23 TTITJ2KA23 Head cap 1

8 TTITJ2KA8 Lock nut 4

24 TTITJ2KA24

Hydraulic cylinder

assembly 1

9 TTITJ2KA9 Cap screw 2

25 TTITJ2KA25 Cotter pin 1

10

TTITJ2KA10 Caster assembly 2

26

TTITJ2KA26 Retaining ring 2

11 TTITJ2KA11 Supporting shaft 1 27 TTITJ2KA27 Front wheel 2

12

TTITJ2KA12 Left bolt 1

28

TTITJ2KA28 Retaining ring 2

13 TTITJ2KA13 Lock washer 2 29 TTITJ2KA29 Torsion spring 1

14 TTITJ2KA14 Split lock washer 2

30 TTITJ2KA30

Block 1

15

TTITJ2KA15 Return spring 1

31

TTITJ2KA31 Linking bolt 1

16 TTITJ2KA16 Retaining ring 4

Need more information?

We hope that this user guide has given you

the assistance needed for a simple set-up.

For the most up-to-date guide for your product,

as well as any additional assistance you may require,

head online to help.kogan.com

Certa CTTJCK2000A User guide

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