Monte Carlo Fan Company 4vG28XXd-L series, 4vG42XXd-L series Installation Instructions Manual

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Owners
Manual
Ceiling Fan Installation Instructions
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Total fan weight
with lights
Flush Mount -No light kit
Downrod with light kit
Flush Mount -Light kit
Downrod without light kit
UL Model No. 4VG42/28
082509
Installation work and electrical wiring must be done by qualified person(s) in accordance with applicable codes and standards (ANSI/NFPA 70-
1999), including fire-rated construction.
Use this unit only in the manner intended by the manufacturer. If you have any questions contact the manufacturer.
After making the wire connections, the wires should be spread apart with the grounded conductor and the equipment-grounding conductor on
one side of the outlet box and ungrounded conductor on the other side of the outlet box.
Before you begin installing the fan, Switch power off at Service panel and lock service disconnecting means to prevent power from being
switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag,
to the service panel.
Be cautious! read all instructions and safety information before installing your new fan. Review the accompanying assembly diagrams.
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
Make sure the installation site you choose allows the fan blades to rotate without any obstructions. Allow a minimum clearance of 7 feet from
the floor to the trailing edge of the blade.
To reduce the risk of fire, electric shock, or personal injury, mount to outlet box or supporting system acceptable for fan support.
(Mounting must support at least 35 lbs.)
Do not bend blade holders during installation to motor, balancing or during cleaning. Do not insert foreign object between rotating blades.
Attach the mounting bracket using only the hardware supplied with the outlet box.
To reduce the risk of fire or electric shock, do not use this fan with any solid state fan speed control device, or variable speed control.
If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application.
NEVER place a switch where it can be reached from a tub or shower.
The combustion airflow needed for safe operation of fuel-burning equipment may be affected by this units operation. Follow the heating equip-
ment manufacturers guideline safety standards such as those published by the National Fire Protection Association (NFPA), and the American
Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities.
Before servicing or cleaning unit, Switch power off at Service panel and lock service disconnecting means to prevent power from being switched
on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the
service panel.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Installation
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING: READ AND SAVE THESE INSTRUCTIONS
!& !
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Phillips Screwdriver Wire Cutters Pliers Step Ladder
Before you begin installing the fan, Switch power off at
Service panel and lock service disconnecting means to
prevent power from being switched on accidentally.
When the service disconnecting means cannot be
locked, securely fasten a prominent warning device,
such as a tag, to the service panel.
Before installing this fan make sure the outlet
box is properly installed to the house structure.
To reduce the risk of fire, electric shock, or per-
sonal injury, mount to outlet box or supporting
system acceptable for fan support.
(Mounting must support at least 35 lbs.)
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Remove the coupler from the
mounting plate by unscrewing 6
screws. Save the yoke and screws
for future use when installing
downrod.
Thread safety cable through center
hole of the mounting plate. Thread
your house wires through center hole
also.These will be needed for wiring
of the fan.
For Canadian installation and for USA fan and
light kit combinations over 35 lbs, in both flush
and downrod mode the safety cable must be
installed into the house structure beams using
the 3” lag screws provided. Make sure that
when the safety cable is fully extended the
leadwires are longer than the cable and no
stress is placed on the leadwires.
Safety cable installation
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Lift motor housing up and turn motor
housing clockwise to hold in position.

42” and 28” blades are included.
Please choose the blade size you like.
Attach blade to blade bracket using
the 3 screws and washers provided.
Tighten each of the screws securely.
Repeat this process 3 more times.

Attach blade assembly to the motor
and tighten the 2 screws pre-installed
to the blade bracket. Repeat 3 more
times.

Loosen 2 screws and remove 1
screw from the motor plate and save.

Attach the switch cap plate to the
motor plate. Align keyslot holes and
twist to lock. Tighten the screw
removed in step 16 and tighten the
other 2 screws securely.


Lift the motor bracket so that the
threaded studs on the mounting plate
protrude through the slots in the
motor bracket. Securely tighten the
locknuts onto the threaded studs.

Make wire connections to the power source using wire
nuts provided. Make sure that no filiments are outside
of the wirenut. After making the wire connections, the
wires should be spread apart with the grounded con-
ductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on
the other side of the outlet box. Spliced wires should
be turned upward and pushed carefully up into the out-
let box.

Connect black and blue wire from fan
to Black or (Hot) wire from house.
Connect White wire from Fan to
White (Neutral) wire from house.
Connect green wire from the fan to
the ground wire from the house.
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Blue
Black
White
Green
Black
White
Ground
Remove the 3 screws from the switch
cap plate and save for later use.
Securely attached the mounting plate
to the outlet box using two screws
supplied by the outlet box. Use metal
outlet box suitable for fan support
(must support 35 lbs).
Carefully lift the fan motor assembly
and engage the slot in the motor
bracket with the hook on the mount-
ing plate so that the motor is secure-
ly suspended.
Align the clips on the housing with
the holes in the mounting plate.


Place glass onto the fitter by thread-
ing the light kit pull chain through
the glass, rubber washer, hex nut,
finial cap, and finial. Tighten the
finial securely by hand.
Connect the plug from motor to the
plug from the switch cap.

Remove the hex nut and lockwasher
from the switch cap.

Disconnect the two plugs in the
switch cap. White wire from the
white wire, the black wire from the
blue wire.

Remove the switch cap from the fit-
ter.

Connect plug from motor to the plug
from the switch cap.

Install switch cap with fitter onto fan
using 3 screws removed from step
17 and tighten securely.

Install 2x60 watt candelabra bulbs. Bulbs
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Remove the finial, finial cap, hex
nut, and rubber washer from the fit-
ter.

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Remove the double sided sticky tape
and stick the capacitor to the switch
cap plate.

Insert the center plastic plug provid-
ed into the center hole of the switch
cap.

The studs on the mounting plate pro-
trude through the slots in the motor
bracket .Securely tighten the lock-
nuts onto the threaded studs.

Install the keeper to pin.


Insert the pin through the yoke and
downrod until the point appears on
the other side.

Insert downrod into yoke. Align the
hole in the downrod with hole in the
yoke.

Tighten the 2 set screws on the
yoke once the downrod is in place.


Remove the cotter and keeper pins
and save for later use.
Thread leadwires and safety cable
through the mounting plate.
Loosen the 2 set screws in yoke.

Install switch cap onto fan using 3
screws removed from step 17 and
tighten securely.

Use metal outlet box suitable for fan support and
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(4<(must support 35 lbs). Before attaching fan to
outlet box, ensure the outlet box is securely fas-
tened by at least two points to a structural ceiling
member ( a loose box will cause the fan to wobble).
Remove the two outlet box screws provided with the
box, aligning the holes of the mounting bracket with
the holes of the outlet box. Re-install the 2 outlet
box screws securely.

Remove the hanger ball by loosening
the setscrew in the hanger ball until
the ball falls freely down the down-
rod. Remove the pin from the down-
rod, then remove the hanger ball.
Save the pin and hanger ball for later
use.


Thread the leadwires through the
downrod as shown.
Thread the leadwires through the
canopy and Place the canopy over
the downrod.

Thread the lead wires through the
motor housing cover

Hold the motor housing and turn mount-
ing plate clockwise by screwdriver to hold
it with housing in position. Make sure that
the clips are engaged with the mounting
plate well.

Place the motor housing on the polyfoam
as shown, then locate the mounting plate
to the housing by aligning the clips on the
housing with holes in the mounting plate
Fan and light kit combinations over 35 lbs, in
both flush and downrod mode the safety cable
must be installed into the house structure
beams using the 3” lag screws,washers, and
lock washers. provided. Make sure that when
the safety cable is fully extended the leadwires
are longer than the cable and no stress is
placed on the leadwires.

Safety cable installation
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safety
cable
3” lag
screw
lock
washer
washer
Make sure the studs protruding from
the bottom of the mounting bracket
are installed with threads all the way
through the bracket.

Connect black and blue wire from
fan to Black or (Hot) wire from
house. Connect White wire from Fan
to White (Neutral) wire from house.
Connect Green leads from mounting
bracket, and downrod to the Ground
lead from house. +,+684
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Blue
Black
White
Green
Black
White
Ground

Place motor housing cover over the
mounting plate.
Hang assembled fan from the mounting bracket
installed to ceiling in previous step. Make sure the
fan is hanging straight. Rotate fan until the tab on
the Mounting bracket engages the slot on the
Downrod Ball. This must be done to prevent the fan
body from rotating when the blades are in motion.

Thread the leadwires through the
hanger ball and place onto the
downrod.

Position the pin through the two
holes in the downrod and align the
hanger ball so the pin is captured in
the groove in the top of the hanger
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Pull the hanger ball up tight against
the pin and securely tighten the
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Clip in posi-
tion

Clip

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Lift canopy allowing the 2 studs
to protrude through the canopy
and install knurled nuts as shown.
Tighten the knurled nuts securely.

Make wire connections to the power source using wire
nuts provided. Make sure that no filiments are outside
of the wirenut. After making the wire connections, the
wires should be spread apart with the grounded con-
ductor and the equipment-grounding conductor on one
side of the outlet box and ungrounded conductor on
the other side of the outlet box. Spliced wires should
be turned upward and pushed carefully up into the
outlet box.

1.Check main and branch circuit fuses or circuit breakers.
2.Check line wire connections to fan and switch wire connections in switch housing.
3.Check to make sure the dip switches from the transmitter and receiver are set on the same
frequency.
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1.Check to make sure all screws in motor housing are snug (not over tightened).
2.Check to make sure the screws which attach the fan blade holder to the motor are tight.
3.Check to make sure wire nut connectors in switch housing are not rattling against each other
or against the interior wall of the switch housing.
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4.Some fan motors are sensitive to signals from Solid State variable speed controls.
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5.Allow "break-in" period of 24 hours. Most noises associated with a new fan will disappear
after this period.
1.Make sure that the ridge of the canopy engages the notch in the downrod ball.
2.Check that all blades are screwed firmly into blade holders.
3.Check that all blade holders are tightened securely to motor.
4.Make sure that canopy and mounting bracket are tightened securely to ceiling junction box
and junction box is mounted firmly to ceiling joist.
5.Most fan wobble problems are caused when blade levels are unequal. Check this level by
selecting a point on the ceiling above the tip of one of the blades. Measure this distance from
blade tip to ceilng. Keeping measure within 1/8", rotate the fan until the next blade is posi-
tioned for measurement. Repeat for each blade. If all blade levels are not equal, you can adjust
blade levels by the following procedure. To adjust a blade tip down, insert a washer (not sup-
plied) between the blade and blade holder at the screw closest to the motor. To adjust a blade
tip up, insert washer (not supplied) between the blade and blade holder at the two screws far-
thest from the motor. Reverse the position of the washer if blades mount from top of blade.
6.If blade wobble is still noticeable, interchanging two adjacent (side by side) blades can redis-
tribute the weight and possibly result in smoother operation.
1.Check wire from fan to make sure it is connected to hot wire from house.
2.Check for loose or disconnected wires in fan switch housing.
3.Check for loose or disconnected wires in light kit.
4.Check for faulty light bulbs.
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2. If fan sounds noisy:
1. If fan does not start:
3. If fan wobbles:
4. If light does not work:
Trouble Shooting
If you have difficulty operating your new ceiling fan, it may be the result of incorrect assembly, installation,
or wiring. In some cases, these installation errors may be mistaken for defects. If you experience any faults,
please check this Trouble Shooting Chart. If a problem cannot be remedied, or you are experiencing difficulty
in installation, please call our Customer Service Center at the number printed on your parts list insert sheet.
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Customer Service Center:
301 West Washington St.
Riverside, NJ 08075
1-800-519-4092
www.montecarlofans.com
Aug.3.09 Installation way revision.
Aug.25.09 Revised step 28. Use plastic plug.
/