Wolf CGG-2-24 Installation And Maintenance Instructions Manual

CGG-2-24
Wolf
Brand
Wolf
Model
CGG-2-24
Category
Kitchen & houseware accessories
Type
Installation And Maintenance Instructions Manual

This manual is also suitable for

Vorlage Montageanleitungen_Umschlag 13.11.12 10:21 Seite 1
Installation and maintenance instructions
Wall mounted gas red combi boilers
and wall mounted gas red boilers with
integral cylinder connection
Wolf GmbH • Postfach 1380 • D-84048 Mainburg • Tel. +49-8751/74-0 • Fax +49-8751/741600 • Internet: www.wolf-heiztechnik.de
Art.-Nr.: 3062347_201507 Subjecttomodications
GB
CGU-2-18/24
CGG-2-18/24
CGU-2K-18/24
CGG-2K-18/24
2
3062347_0309
General information
Safety instructions / Standards and regulations ..................................................................... 3-5
Installation and commissioning
Dimensions ............................................................................................................................... 6
Layout / Equipment code........................................................................................................ 7-9
Positioning information / Installation dimensions................................................................ 10-11
Installation on nished walls /
Installation on unnished walls ................................................................................................ 12
General boiler installation ........................................................................................................ 13
Electrical connection ......................................................................................................... 14-17
Fill / Vent the system. .............................................................................................................. 18
Guidelines for commissioning ................................................................................................. 19
Control / Function / Commissioning ................................................................................... 20-21
Setting and adjusting the boiler
Displaying / Modifying control parameters ........................................................................ 22-30
DHW connection versions / Resetting control unit .................................................................. 31
Setting the eBUS address for cascade mode ......................................................................... 32
Commissioning gas connection............................................................................................... 33
Conversion to other gas types / Nozzle change ...................................................................... 34
Setting the control unit after converting the gas type .............................................................. 35
Checking nozzle pressure .................................................................................................. 36-37
Resetting gas valve / Setting nozzle pressure ........................................................................ 38
Adjusting the ue lengths CGG-2(K) ....................................................................................... 39
Flue gas test CGU-2(K) CGG-2(K) ......................................................................................... 40
Limiting the maximum output .................................................................................................. 41
Selecting the pump stage / Bypass .................................................................................... 42-43
Checking the ue gas monitoring CGU-2(K) ........................................................................... 44
Notes on planning ventilation /
Flue gas system CGU-2(K) ................................................................................................ 45-49
Commissioning report ............................................................................................................. 50
Maintenance and additional information
Inspection and maintenance steps .......................................................................................... 51
Service report .......................................................................................................................... 52
Maintenance ....................................................................................................................... 53-57
Wiring diagram CGU-2(K) ....................................................................................................... 58
Wiring diagram CGG-2(K) ....................................................................................................... 59
Specication ....................................................................................................................... 60-61
Fault / Cause / Remedy........................................................................................................... 62
Resistance table ...................................................................................................................... 63
Product data sheet according to EU regulation no. 811/2013 ................................................. 64
Technical parameters according to EU regulation no. 813/2013 ............................................. 65
Keyword index .................................................................................................................... 66-67
EC declaration of conformity ................................................................................................... 68
Contents
3
3062347_0309
"Safety instructions" are instructions
with which you must comply exactly, to
prevent risks and injuries to individuals
and material losses.
The following symbols and reference symbols
are used in this description. These important
instructions concern personal safety, as well as
operational reliability.
"Note" indicates technical instructions
that you must observe to prevent material
losses and boiler malfunctions.
Note
Danger through 'live' electrical
components.
Please note: Switch OFF the ON / OFF
switch before removing the casing.
Never touch electrical components or
contacts when the ON / OFF switch is in
the ON position. This results in a risk of
electrocution that poses a danger of injury
or death.
The main supply terminals are 'live' even
when the ON / OFF switch is in the OFF
position.
Fig.: Terminal box: Danger from electric current
Fig.: Gas connection: Escaping gas may cause poisoning
or the risk of explosion
Fig.: Ignition transformer, high voltage ignition electrode,
combustion chamber
Risk through 'live' electrical components, risk of burning
through hot components
Fig.: Gas combination valve:
Danger from electric current
Escaping gas may cause poisoning or the risk of
explosion
Balanced flue operated gas boilers
must only be installed in a room that
complies with the appropriate ventilation
requirements. Otherwise there is a risk
of asphyxiation or poisoning. Read these
installation and maintenance instructions
before installing the boiler. Also take the
technical guide into consideration.
Safety instructions / Standards and regulations
4
3062347_0309
Safety instructions / Standards and regulations
Please follow these safety instructions closely to prevent accidents and material
losses.
Commissioning - Commissioning must only be carried out by the system installer or a
commissioning engineer designated by him. All actual values must be
recorded in a commissioning/service report that should be kept with these
instructions.
Safety regulations - Observe all national safety regulations and installation requirements.
- Installation, commissioning, inspection, maintenance and repairs must
only be carried out by a competent person (heating engineer / installation
contractor).
- Before working on the equipment / heating system, switch OFF the power
supply (e.g. by removing a separate mains fuse or by means of a main
electrical isolator) and safeguard against unauthorised reconnection.
- Disconnect the system by means of an appliance that isolates all non-earthed
conductors simultaneously with at least 3 mm contact separation.
- It is not permitted to carry out repairs on parts that full a safety function.
- Use only original WOLF replacement parts or those that are equivalent and
that have been approved by the manufacturer.
Instructing the
system user
- The system installer must hand the operating instructions to the system user
and instruct them in the operation of the system.
Only use propane compliant with local regulations, otherwise
faults may arise with the starting characteristics and operation
ofthewallmountedgasredboiler;thisinturn,mayleadto
boiler damage and risk of injury.
Poorly vented LPG tanks can lead to ignition problems. In such
cases, contact your local LPG supplier.
Note: Please read these instructions carefully before the installation
and keep them in a safe place. Please also note the technical
information in the appendix.
Anydamageorlossresultingfromtechnicalmodicationsto
the control unit or to the control components are excluded from
our liability.
Incorrect use can lead to a risk to life and limb or to a risk of
material losses.
Obtainthepermissionofyourgassupplyutility,theuegasinspector
and the lower water authority [where appropriate] prior to the installation
ofWolfgasredboilers.
5
3062347_0309
Safety instructions / Standards and regulations
Standards and regulations
Category: II2ELL3P<DE> and
II2H3P<AT>
NOx class: 5
Flue types: CGG-2:
C12x, C32x, C42x, C52, B32
CGU-2:
B11BS
Operating mode: open / balanced ue
To be connected to: chimney, ue chimney /
balanced ue system
- Obtain the permission of your mains gas supplier
and all relevant authorities prior to the installation of
Wolf gas red combi boilers.
- Open ue gas red boilers must only be installed
in a room that complies with the appropriate
ventilation requirements.
- in accordance with the Directive 2009/125/
EC (Ecological Design Directive) applies from
26/09/2015 for the CGU-2K:
This boiler with natural draught is intended for
connection exclusively to a ue gas system in
existing buildings to which several dwellings are
connected and which removes the combustion
residues from the installation room into the open
air. It draws its combustion air directly from the
installation room and is equipped with a draught
safeguard. Due to lower efciency, every other
use of this boiler is to be avoided - it would lead to
higher energy consumption and higher operating
costs.
- Boiler room guidelines or Building Regulations
relating to the construction and installation of
central boiler rooms and fuel storage facilities
- Technical regulations for gas and DHW installations
DVGW-TRGI 1996 and TRF 1996
(in the currently applicable form)
Thegasredboilermeetswiththefollowingregulations
EC Directives
- 2006/95/EC Low Voltage Directive
- 2004/108/EC EMC Directive
- 90/396/EEC Gas user equipment
- 92/42/EEC Efciency directive
DIN / EN Standards
- EN 297; EN298; EN 483; EN 625;
EN 55014-2; EN 60335-1; EN 60335-2-102;
EN 60529; EN 61000-3-2; EN 61000-4-3
The following regulations, rules and guidelines must
be observed during installation:
DIN / EN Standards
- EN 437 Test gases; test pressures;
appliance categories
- DIN EN 1283 Procedure for calculating the
standard heating load
- DIN EN 12828 Heating systems in buildings
- DIN EN 1717 Protection of DHW against
contaminations in DHW
installations
- DIN EN 50156-1 (VDE 0116 part 1)
Electrical equipment for
combustion systems
- On site regulations from building and industry
regulatory agencies (mainly covered by the emission
test switch)
- On site regulations from the gas supply utility
6
3062347_0309
440
Dimensions
Gas red combi
boilers
Gas red boilers
1 Heating ow Heating ow
2 DHW DHW ow
3 Cold water DHW return
4 Heating return Heating return
5 Gas connection Gas connection
Installation inside a cupboard
For installation of the gas red boiler inside a cupboard
note the following:
Never install the gas red boiler on the back wall
of the cupboard, as it may not be substantial
enough to take the boiler's weight. This would
create the risk of water and gas leaks which in
turn would result in a risk of explosion
and ooding.
- Removing the rear wall of the cupboard
Minimum lateral clearance between the gas red boiler
and the cupboard sides 25 mm.
A cutout of 410 x 550 mm is required in the
cupboard top. Otherwise there is a risk of
suffocation and poisoning
With open ue gas red boilers the
ventilation grill in the cupboard door must
be installed with a free minimum diameter
of 600 cm
2
Otherwise there is a risk of suffocation
and poisoning
3
1
2
4
5
3
1
2
4
5
Min.400
Min.400
>25
694
366 CGU-2(K) 18
380 CGU-2(K) 24
258 CGG-2(K) 18/24
344
120
176
170
39
49
855
393
190
226
(CGG-2)
(CGU-2)
73
134
7
3062347_0309
Layout CGU-2(K) 18/24
Combustion
chamber
Internal lling
equipment (optional)
not <DE><AT>
Gas combination
valve
Expansion vessel
Three-way
diverter valve
Flow sensor 2
Limit thermostat
Monitoring
electrode
Ignition electrode
Heating water heat
exchanger
Safety valve
Drain valve
DHW
Flow & temperature
sensor
Flow sensor 1
Draught hood
Gas burner
Heating circuit
strainer
Cold water strainer
with throughput
limiter
Heating circuit
pump
Air vent
Bypass
Flue gas
temperature limiter
HZ - VL
HZ - RL
8
3062347_0309
Layout CGG-2(K) 18/24
Flue gas fan
with speed
regulation
Combustion
chamber
Internal lling
equipment (optional)
not <DE><AT>
Gas combination
valve
Expansion vessel
Three-way
diverter valve
Flow sensor 2
Limit thermostat
LAF connection
Monitoring
electrode
Ignition
electrode
Heating water heat
exchanger
Differential
pressure switch
Safety valve
Drain valve
DHW
Flow & temperature
sensor
Flow sensor 1
Flue gas
collector
box
Gas burner
Heating circuit
strainer
Cold water strainer
with throughput
limiter
Heating circuit
pump
Air vent
Bypass
HZ - VL
HZ - RL
9
3062347_0309
Layout / Equipment code
Heating water heat
exchanger
Gas burner
Gas
combination
valve
Expansion vessel
Air vent
Heating circuit
pump
DHW heat
exchanger
Safety valve
Drain valve
Heating circuit strainer
Cold water strainer with
throughput limiter
Limit thermostat
ow
Flow sensor 2
Flow sensor 1
Three-way
diverter valve
DHW ow
& temperature sensor
(only combi boilers)
Bypass valve
Hydro Tec system
(integrated
components)
Overow valve
Flue gas
temperature limiter
Wolf Low NOx unit with hydro tec system (plug-in technology for quick installation)
compactlydesignedforlowemissions,highenergyefciency.
DHWheatexchangerandDHWowtemperaturesensor
only with combi boilers
CGU-2 - 18/24 Open ue gas red boiler with integrated cylinder connection
CGU-2 K - 18/24 Open ue gas red combi boiler
CGG-2 - 18/24 Balanced ue gas red boiler with integrated cylinder connection
CGG-2 K - 18/24 Balanced ue gas red combi boiler
Equipment codes
10
3062347_0309
Balanceduegasredboilersmustonly
be installed in a room that complies with
the appropriate ventilation requirements.
Otherwise there is a risk of asphyxiation
or poisoning. Read these installation and
operating instructions before installing
thegasredboiler.Alsotakethetechnical
guide into consideration.
Sound insulation:
Under certain critical installation conditions
(e.g. installation on a drywall) additional
measures may be necessary to soundproof
the boiler. In this case use soundproof
plugs and, if necessary, rubber buffers or
insulation strips.
Positioning information /
Installation dimensions
l.h. turnbuckle
r.h. turnbuckle
Fig.: Opening the turnbuckle
- Determine the installation location for the gas red
boiler; maintain the specied minimum clearances
(see dimensions).
- Fit the supplied installation template (paper poster) to
the wall.
- Transfer the xing hole and connection positions
marked on the installation template to the wall (e.g.
with a power drill).
- Remove the installation template.
- Drill Ø 12 mm holes for the mounting bracket and
secure the bracket using the rawl plugs and screws
supplied. (Before securing the bracket, check that the
rawl plugs are suitable for the wall construction.)
- Remove the casing lid of the gas red boiler. For this,
pivot the control unit lid down, hook in the r.h. and
l.h. turnbuckle, undo the bottom of the casing lid and
unhook at the top.
- Hang the gas red boiler with the hook-in brace on the
back of the boiler onto the mounting bracket.
General
The gas red boiler may only be installed in rooms that
are protected from frost.
During the boiler installation ensure that all
xings are sufciently strong to carry its weight.
Also consider the wall consistency, otherwise
gas or water may escape which could lead to
explosions and ooding. It can also lead to
noise developing.
During the boiler installation, ensure that
no contaminants (e.g. drilling swarf) enter
the gas redboiler otherwise faults may
develop.
The combustion air supplied to the boiler must
be free from chemicals, e.g. uoride, chlorine
or sulphur. Such materials are contained in
sprays, solvents and cleaning agents. Under
the most unfavourable conditions, these
may lead to corrosion, even in the ue gas
system.
Note
500
25 25
(CGU-2-18) Ø110
(CGU-2-24) Ø130
(CGU-2) min.400
(CGG-2)
min.200
(CGG-2-18)
Ø100
1212
344
min.200
1478
11
3062347_0309
Positioning information /
Installation dimensions
Installation dimensions of the boiler with freestanding cylinder SW-120 / CSW-120
Installationonunnishedwalls
Installation dimensions of the boiler with freestanding cylinder SW-120 / CSW-120
Installationonnishedwalls
1754 - 1904
790 270 - 420 694
5
100
100
547
1143 CGU-2(K) 18
1157 CGU-2(K) 24
1035 CGG-2(K) 18/24
393
1754 - 1904
790 270 - 420 694
5
100
100
547
1123 CGU-2(K) 18
1137 CGU-2(K) 24
1015 CGG-2(K) 18/24
393
12
3062347_0309
Installationonnished/unnishedwalls
Fig.: View from below, connection set for installation on
nished walls
Installationonunnishedwalls(accessory)
Fig.: Front view, connection set for installation on unnished walls
Fig.: View from below, connection set for installation on
unnished walls
Installationonnishedwalls(accessory)
Fig.: Front view, connection set for installation on nished walls
Heating ow Rp ¾"
DHW Rp ¾" (gas combi boilers)
Cold water Rp ¾" (gas combi boilers)
Heating return Rp ¾"
Gas connection Rp ½"
Drain for safety valve R 1"
With boilers that are not used for DHW, seal the cold and DHW connections with locking
cap G ¾" (accessory).
If this is not done then the building and equipment may be damaged through uncontrolled
water leakages.
Heating ow R ¾"
DHW R ¾" (gas combi boilers)
Cold water R ¾" (gas combi boilers)
Heating return R ¾"
Gas connection R ¾"
Drain for safety valve R 1"
50
180
73
164
94
84
120
200
164
120
200
190
107
6
6
62
57
13
3062347_0309
General boiler installation
Gas connection
Laying the gas pipe, as well as making the
gas connections, must only be carried out by
a licensed gas tter. Close the gas ball valve
on the gas red combi boiler to pressure test
the gas pipe.
Remove all residues from the heating pipework
and the gas pipe prior to connecting the gas
red boiler, particularly in older systems.
Prior to commissioning, test all pipe and gas
connections for leaks.
Inappropriate installation or using unsuitable
components or assemblies may lead to gas
escaping, which results in a risk of poisoning
and explosion.
The gas valve can be subjected to a
maximum pressure of 150 mbar. Higher
pressure may damage the gas valve,
resulting in a risk of explosion, asphyxiation
or poisoning. Close the gas ball valve on
the gas red boiler to pressure test the
gas pipe.
Install a tested and certified pressure
reducer, if the cold water supply pressure is
above the maximum permissible operating
pressure of 10 bar. Otherwise water could
escaperesultinginariskofooding.
Fig.: Cold water connection
Cold water and DHW connection
For the cold water and DHW connection, we recommend
installation in accordance with the diagram below.
- Wolf connection sets (accessories) are available for
installation on nished and unnished walls. The
connection pipes are Cu 18x1.
Hydraulic connections
Note:
As standard, a combined cold water strainer
with throughput controller is tted at the cold
water connection of the boiler (see Fig.).
Fig.: Throughput controller with cold water strainer
Installation inside a cupboard
For installation of the gas red boiler inside a
cupboard note the following:
Never install the gas red boiler on the back wall
of the cupboard, as it may not be substantial
enough to take the boiler's weight. This would
create the risk of water and gas leaks which
in turn would result in a risk of explosion and
ooding.
Removing the rear wall of the cupboard
Minimum lateral clearance between the gas
red boiler and the cupboard sides 25 mm.
A cutout of 410 x 550 mm is required in the
cupboard top. Otherwise there is a risk of
suffocation and poisoning
With open ue gas red boilers the
ventilation grille in the cupboard door must
be installed with a free minimum diameter of
600 cm
2
.
Otherwise there is a risk of suffocation and
poisoning.
As the cold water strainer may need
to be cleaned, provide a facility for its
removal in site.
Otherwise there is a risk of faults.
Drain
Drain
Shut-off valve
Pressure
reducing valve
Shut-off valve
Cold water inlet
Pressure gauge port
DHW lter
Safety valve
Note
[2]
[1]
14
3062347_0309
Electrical connection
CGU-2(K) / CGG-2(K)
General notes
The installation must be carried out by a
licensed electrical contractor. Observe
the regulations of the relevant authorities
and the local regulations of the power
supply company.
The power supply terminals are 'live'
even when the ON/OFF switch has been
switched OFF.
Terminal box
Terminal box
The control, regulating and safety equipment are fully
wired and tested.
You only need to connect the power supply and the
external accessories.
Power supply connection
Connect the power supply permanently or with a safety
plug (no plug connection in protective areas 1 and 2, i.e.
near a bath or shower).
Provide the power supply via a mains isolator (e.g. fuse,
heating system emergency stop), which ensures at least
3 mm contact separation for all poles.
Connection cable exible, 3 x 1.0 mm² or rigid,
max. 3 x 1.5 mm².
The plug must be accessible when using a power supply
cable with safety plug. Flexible power supply cable
3 x 1.0 mm².
No further loads may be connected to the connecting
cable. The appliance may be connected only via a
residual current circuit breaker in rooms with a bath tub
or shower.
15
3062347_0309
Fluegasdamperconnection(230V;max.200VA)
Insert the cable glands into the terminal box. Insert
and secure the connecting cable through the cable
gland. Connect the connecting cable to terminals L1, N,
and .
In order to prevent overtemperatures in the ue gas
collection box, the ue gas ap is closed with a delay of
30 seconds each time after the burner is switched off.
Fig.: Flue gas damper connection
Changing a fuse
Isolate the boiler from the main supply prior
to changing a fuse. The ON/OFF switch on
the boiler does not provide separation from
the power supply.
Danger through 'live' electrical components.
Never touch electrical components or
contacts if the boiler has not been isolated
from the power supply. Danger of death.
Fig.: Pivot the control unit forward, terminal box
cover open
Fuse
Electrical connection CGU-2(K)
Connection to OutputA1(230VAC;max.200VA)
Insert the cable glands into the terminal box. Insert
and secure the connecting cable through the cable
gland. Connect the connecting cable to terminals L1,
N and .
Fig.: Connection output A1
Installation information, electrical connection
- Isolate the system from the power supply before
opening the casing.
- Pivot the control unit to the side.
- Open the terminal box.
- Insert the strain relief into the holes provided.
- Strip approx. 70 mm off the power supply cable
insulation.
- Push the cable through the strain relief and
secure the strain relief.
- Pull the Rast-5 plug.
- Terminate the appropriate cores at the Rast-5 plug.
- Push the inserts back into the terminal box casing.
- Push the Rast-5 plugs back into the correct
positions.
A
Mains connection 230 VAC/50 Hz
C
Programmable output A1
G
Flue gas damper connection
D
Programmable input E1 zero volt
E
2-wire eBUS connection, digital Wolf control
accessories
F
Outside temperature sensor
A C G D E F
.

230 V < 24 V
230 V < 24 V
16
3062347_0309
Electrical connection CGU-2(K)
Fig.: Connection DHW circulation pump / external
accessories
Changing a fuse
Isolate the boiler from the main supply prior
to changing a fuse. The ON/OFF switch on
the boiler does not provide separation from
the power supply.
Danger through 'live' electrical components.
Never touch electrical components or
contacts if the boiler has not been isolated
from the power supply. Danger of death.
Fig.: Pivot the control unit forward, terminal box
cover open
Fuse
ConnectiontoOutputA1(230VAC;max.200VA)
Insert the cable glands into the terminal box. Insert
and secure the connecting cable through the cable
gland. Connect the connecting cable to terminals L1,
N and .
Fig.: Connection output A1
Installation information, electrical connection
- Isolate the system from the power supply before
opening the casing.
- Pivot the control unit to the side.
- Open the terminal box.
- Insert the strain relief into the holes provided.
- Strip approx. 70 mm off the power supply cable
insulation.
- Push the cable through the strain relief and
secure the strain relief.
- Pull the Rast-5 plug.
- Terminate the appropriate cores at the Rast-5 plug.
- Push the inserts back into the terminal box casing.
- Push the Rast-5 plugs back into the correct
positions.
Power supply for external accessories
(230VAC;max.200VA)
Insert the cable glands into the terminal box. Insert and
secure the connecting cable through the cable gland.
Connect the connecting cable to terminals L1, N and .
Netz
Z
A1
N
N
N
L1
L1
L1
L1
L1
L1
N
N
N
3
Z
A1
N
N
NL1
L1
L1
L1 L1
L1
NN
N
3
Netz
A
Mains connection 230 VAC/50 Hz
B
Power supply, ext. Accessories
230 VAC/50 Hz/max. 200 VA
C
Programmable output A1
D
programmable input E1 zero volt
E
2-wire eBUS
connection, digital Wolf control accessories
F
Outside temperature sensor
A B C D E F
230 V < 24 V
230 V < 24 V
17
3062347_0309
Connection, analogue outside temperature sensor
The analogue outside temperature sensor for digital
control accessory (e.g. BM) may be connected to the
terminal strip of the gas red boiler at the connection AF
or the terminal strip of the BM.
Fig.: Connection, analogue outside temperature sensor
Connection of digital Wolf control accessories
(e.g. BM, MM, SM1, SM2, KM)
Only connect control units from the Wolf accessory
range. Each accessory is supplied with its own
connection diagram.
Use a 2-core cable (cross-section > 0.5 mm²) as the
connecting cable between the control unit accessory
and the gas red boiler.
Fig.: Digital Wolf control accessories connection (eBUS
interface)
Electrical connection
CGU-2(K) CGG-2(K)
Fig.: Connection, programmable input
Connection, programmable input E1 (<24 V)
Connect the connecting cable for input 1 at terminals E1
in accordance with the wiring diagram; rst remove the
jumper between a and b from the respective terminals.
The functions of input E1 can only be scanned and
adjusted with Wolf control accessories with eBUS
capability.
DHW tank sensor connection
- When a cylinder is to be connected, the blue socket
of the cylinder sensor must be connected to the blue
plug of the control unit.
- Observe the cylinder installation instructions.
Fig.: Blue plug, cylinder sensor connection
Blue plug
Note
Pay attention
+ , -
to polarity
18
3062347_0309
Fill / vent the system
Procedure for boilers with
internalllingfacility
not for <DE> <AT>
- Filltheentireheatingsystemandboilerviathellingfacilityoranon-site
ll&drainvalveuptoapprox.0.5-1bar,whilstsimultaneouslyventingthe
heating system.
- Close the shut-off valves on the heating water side of the boiler (ow and
return).
- Push the drain hose onto the drain valve of the hydraulic assembly.
- Clean the heatexchanger by opening the internal lling facility and the
drain valve simultaneously on the hydraulic assembly (make sure there is
no air remaining in the heat exchanger).
Procedure for boilers without
internalllingfacility
Filling the system
Fill the system and vent it thoroughly to safeguard the perfect
functionofthegasredboiler.
Otherwise there is a risk of faults.
Theheatingwatermustnotbemixedwithinhibitorsorantifreeze;
otherwiseleaksandoodingcouldresult.
- Close the gas ball valve.
- Beforeconnectingthegasredboilertotheheatingsystem,ushtheentire
system to remove residues such as welding pearls, hemp, putty, etc. from
the pipework and to remove air that may have collected.
- Fill the DHW system of the boiler until water ows out of a DHW draw-off point.
- To ll the heating system use the ll & drain connections. Open the cap of the
automatic air vent valve on the heating circuit pump by approx. 2 revolutions, but
do not remove the cap.
- Open all radiator valves and the shut-off valves on the heating water side of the
boiler.
- Fillthe entireheatingsystem andboiler viathe ll &drain valves(Wolf
accessory) up to approx. 0.5 bar, whilst simultaneously venting the heating
system.
- Close the return shut-off valve on the heating water side of the boiler.
- Attach drain hose to the drain valve on the hydraulic assembly (alternative, if only
a ll & drain connection is provided).
- Cleantheheatexchangerbyopeningthell&drainvalveand/orthe
drain valve simultaneously on the hydraulic assembly
(make sure there is no air remaining in the heat exchanger).
- Remove the drain hose and open the boiler shut-off valve(s) on the heating water
side again.
- After venting, raise the system pressure to 2.5 bar.
- Start the boiler, set the heating water temperature selector to position "2"
(pump running, illuminated signal ring (status display) constantly green).
- Ventthepump;forthis,brieyopenandthenretightentheairvent
screw, optimum venting in pump stage 3.
Top up with water when the system pressure falls severely.
- Open the gas shut-off valve. Press the reset button.
- When in constant use the heating circuit vents automatically via the heating
circuit pump, venting optimum at pump stage 3. After venting set to pump
stage 1 or 2 for reduced noise, depending on customer preference.
- At system pressure below 1.0 bar the boiler may experience faults.
If necessary ll on heating side.
Internal lling
facility not for
<DE><AT>
Drain
valve
Fig.: Shut off valves (accessory)
Gas shut-off
valve
Heating ow
(incl. ll & drain
connection)
Heating return
(incl. ll & drain
connection)
Automatic
air-vent valve
Fill & drain
Connection
Note
19
3062347_0309
- Instruct the customer about energy-saving options.Saving energy
Commissioning guidelines
Onlyqualiedpersonnelmustcarryoutthecommissioningandinitial
start-up of the boiler as well as instruct the user.
Guidelines for commissioning
- Flushandventboiler(useshut-offvalvewithll&drainvalvefromWolf
accessoryrange),llboilerandsystemandtestfortightness.Normal
operating pressure when system is cold 1.5 bar. Prevent water leaks.
- Check location and seating of the installation.
- Check the gas supply pressure.
- Check all connections and component links for leaks.
- If tightness cannot be ensured then there is a danger of water damage.
- Checkthatalluegasaccessorieshavebeencorrectlyinstalled.
- Openthewaterandshut-offvalvesonowandreturn.
- Open gas connection.
- Switch ON emergency heating switch and switch ON the ON/OFF switch on
the control unit.
- Checktheadjustmentoftheuelength,resettingifrequired.
Seechapter"Adjustingtheuelength".
- Checktheignitionandamestructureoftheburner.
- The illuminated ring shows a yellow colour, if the boiler starts correctly.
- Instruct the customer in the operation of the boiler, with the aid of the
installation instructions.
- Complete the commissioning report and hand over the instructions to the
customer.
- Implement the "Installation" and "Electrical connection" of the boiler
and all extension and programming modules in accordance with the
instructions in the associated manuals.
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Step 9
Step 10
Step 11
Step 12
Step 13
Step 14
Step 15
Note
Otherwise there is a risk of faults.
20
3062347_0309
Control / Function / Commissioning
ON / OFF switch
DHW
temperature
selector
Pressure
gauge
Reset
button
Heating water
temperature
selector
Illuminated
signal ring
Thermometer
9
1
2
8
3
7
4
6
5
DHW temperature selector
Settings 1-9 correspond with a DHW temperature of 40-65 °C with gas combi
boilers, or 15-65 °C with gas boilers with a cylinder. Combined with a control
thermostat for wall mounted gas red boilers, the adjustment at the DHW
temperature selector is disabled; instead the temperature is selected at the
boiler control thermostat.
2
8
3
7
4
6
5
Heating water temperature selector
Settings 2-8 correspond to a heating water temperature of 40-80 °C. Combined
with a temperature controller for wall mounted gas red boilers, the adjustment
at the heating water thermostat is disabled; instead the temperature is selected
at the boiler temperature controller.
Signal ring as
status display
Display Explanation
Flashing green Standby (power supply ON, burner OFF)
Constant green light Heat demand: pump running, burner OFF
Flashing yellow Emissions test mode
Constant yellow light
Burner ON, ame steady
Flashing red
Fault
Reset
A fault is reset by pressing the reset button which will also restart the system.
Pressing the reset button reactivates the system, if there was no fault.
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Wolf CGG-2-24 Installation And Maintenance Instructions Manual

CGG-2-24
Wolf
Brand
Wolf
Model
CGG-2-24
Category
Kitchen & houseware accessories
Type
Installation And Maintenance Instructions Manual
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