Graco GC-1337C - SSP Owner's manual

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Operation
SSP
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
Super Slave Pump
For use with Polyester Resin, and Gel-Coat . For professional use only.
Maximum uid working pressure:
2000 psi. (14 MPa, 138 bar)
GC-1337 C
EN
PROVEN QUALITY. LEADING TECHNOLOGY.
2 GC-1337C
Warnings
Warnings ............................................................................................................................................................ 3
Important Safety Information............................................................................................................................... 5
Grounding .......................................................................................................................................................... 6
Set-Up
Set-up Instructions .............................................................................................................................................. 7
Pressure Relief Instructions ............................................................................................................................... 8
Start-Up ............................................................................................................................................................... N/A
Parts .................................................................................................................................................................... 9
Assembly Drawings ............................................................................................................................................. 10
Sub-Assembly Drawings ..................................................................................................................................... 14
Maintenance
Maintenance ........................................................................................................................................................ 17
Accessories ......................................................................................................................................................... 18
Technical Data
Technical Data .................................................................................................................................................. 19
Graco Ohio Standard Warranty.................................................................................................... 20
Graco Ohio Information ......................................................................................................... 20
N/A = Non Applicable
Contents
GC-1337C 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment.
The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-
specic risk. Refer back to these warnings. Additional, product-specic warnings may be found throughout the
body of this manual where applicable.
• See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination
Operations section of this manual.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent re and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when ammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun rmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use
equipment until you identify and correct the problem.
• Keep a working re extinguisher in the work area.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect you from serious injury, including eye injury,
inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the uid and solvent manufacturer
• Gloves
• Hearing protection
TOXIC FLUID OR FUMES HAZARD
Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specic hazards of the uids you are using.
• Store hazardous uid in approved containers, and dispose of it according to applicable
guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
Changing Materials
22 Rev. G 6/17/2008
Changing Materials
When changing materials, flush the equipment mul-
tiple times to ensure it is thoroughly clean.
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical
compatibility.
Most materials use ISO on the A side, but some use
ISO on the B side.
Epoxies often have amines on the B (hardener)
side. Polyureas often have amines on the B (resin)
side.
Splatter Hazard
This section is used with some RAM plates which could get pushed out of the drums of sealant.
Burn Hazard
For equipment used with heated material.
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
Use minimum air pressure when removing platen from drum.
WARNING
BURN HAZARD - Hot Surfaces
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
Do not touch hot fluid or equipment.
Wait until equipment/fluid has cooled completely.
4 GC-1337C
WARNING
SKIN INJECTION HAZARD
High-pressure uid from gun, hose leaks, or ruptured components will pierce skin. This may look
like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the dispense outlet.
• Do not stop or deect leaks with your hand, body, glove, or rag.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate ngers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air
supply.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use uids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read uid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from trafc areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
uids containing such solvents in pressurized aluminum equipment. Such use can cause serious
chemical reaction and equipment rupture, and result in death, serious injury, and property damage.
Warnings
Fire and Explosion Hazard
18 Rev. G 6/17/2008
Pressurized Aluminum Parts Hazard
Use with equipment with pressurized aluminum parts only. Equipment may have aluminum parts that aren’t pressur-
ized - check with engineering.
Plastic Parts Cleaning Solvent Hazard
Created for CEDs Texture Sprayer. May have use with other waterbase application equipment with plastic parts that
can be damaged by certain solvents.
Moving Parts Hazard
The icon showing finger loss, below, was chosen as a standard to represent a moving parts hazard. It is not neces-
sary to individualize the symbol for every piece of equipment Graco has. If you need to get more specific, show a
graphic of the actual point of danger in the Operation, Troubleshooting, and/or Service section, where the user is
most likely to encounter the hazard.
WARNING
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
WARNING
PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many
solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property
damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s warnings.
WARNING
OR
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
Fire and Explosion Hazard
14 Rev. G 6/17/2008
Skin Injection Hazard
Use with high pressure equipment, generally equipment with pressure rating of 900 psi or higher. There are 2 ver-
sions of this section. 1) manual guns, 2) UL-1450 compliant equipment 3) automatic guns,/dispense valves,/lubrica-
tion valves, 4) heated hoses. Since the text contains mostly “Do not” statements, the symbols have lines through
them.
WARNING
SKIN INJECTION HAZARD - Basic
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
SKIN INJECTION HAZARD - Use with UL1450 Compliance
Do not aim the gun at, or spray any person or animal.
Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with
any part of the body.
Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
Use Graco nozzle tips.
Use caution when cleaning and changing nozzle tips. in the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
This system is capable of producing XXXX psi. Use Graco replacement parts or accessories that are
rated a minimum of XXXX psi.
Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
Verify that all connections are secure before operating the unit.
Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
GC-1337C 5
Methyl Ethyl Ketone Peroxide (MEKP)
MEKP is among the more hazardous materials
found in commercial channels. Proper handling
of the “unstable (reactive)” chemicals presents a
denite challenge to the plastics industry. The
highly reactive property which makes MEKP
valuable to the plastics industry in producing the
curing reaction of polyester resins and gel-coats
also produces the hazards which require great care
and caution in its storage, transportation, handling,
processing and disposal.
Workers must be thoroughly informed of the hazards
that may result from improper handling of MEKP,
especially in regards to contamination and heat.
They must be thoroughly instructed regarding the
proper action to be taken in the storage, use and
disposal of MEKP and other hazardous materials
used in the laminating operation.
Polyester Resins and Gel-Coats
Spraying and Lamination Operations
GlasCraft recommends that you consult OSHA
Sections 1910.94, 1910.106, 1910.107 and NFPA
No. 33, Chapter 16,17, and NFPA No. 91 for further
guidance.
Important Safety Information
Spraying materials containing polyester resin and
gel-coats creates potentially harmful mist, vapors and
atomized particulates. Prevent inhalation by providing
sufcient ventilation and the use of respirators in the
work area.
Read the material manufacturer’s warnings and ma-
terial MSDS to know specic hazards and precautions
related to polyester resins and gel-coats.
To prevent contact with polyester resins and gel-
coats, appropriate personal protective equipment,
including chemically impermeable gloves, boots,
aprons and goggles are required for everyone in the
work area.
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Never use solvent on one side if it has been contam-
inated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
MEKP is ammable and potentially explosive,
as well as potentially damaging to the eyes and
skin.
Read material manufacturer’s warnings and
material MSDS to know specic hazards and
precautions related to MEKP.
Contaminated MEKP can become explosive.
Prevent contamination of MEKP with other materi-
als, which includes, but is not limited to polyester
overspray, polymerization accelerators and promot-
ers, and non-stainless metals. Even small amounts
of contaminates can make MEKP explosive. This re-
action may start slowly, and gradually build-up heat,
which can accelerate until re or an explosion result.
This process can take from seconds to days.
Heat applied to MEKP, or heat build-up from con-
tamination reactions can cause it to reach what is
called its Self-Accelerating Decompisition Tempera-
ture (SADT), which can cause re or explosion.
Spills should be promptly removed, so no residues
remain. Spillage can heat up to the point of self-
ignition. Dispose in accordance with manufacture’s
recommendation.
Store MEKP in a cool, dry and well-ventilated area
in the original containers away from direct sunlight
and away from other chemicals. It is strongly recom-
mended that the storage temperature remain below
86° F (30° C). Heat will increase the potential for ex-
plosive decomposition. Refer to NFPA 432.
Keep MEKP away from heat, sparks and open
ames.
Remove all accumulations of overspray, FRP sand-
ings, etc. from the building as they occur. If this waste
is allowed to build up, spillage of catalyst is more likely
to start a re.
If cleaning solvents are required, read material
manufacture’s warnings and material MSDS to know
specic hazards and precautions. (GlasCraft recom-
mends that clean-up solvents be nonammable.)
Current catalysts are premixed and do not require
any diluents. GlasCraft strongly recommends that dilu-
ents not be used. Diluants add to the possibility of con-
taminates entering the catalyst system. Never dilute
MEKP with acetone or any solvent since this can pro-
duce an extremely shock-sensitive compound which
can explode.
Use only original equipment or equivalent parts
from GlasCraft in the catalyst system (i.e.: hoses, t-
tings, etc.) because a hazardous chemical reaction
may result between substituted parts and MEKP.
To prevent contact with MEKP, appropriate personal
protective equipment, including chemically imperme-
able gloves, boots, aprons and goggles are required
for everyone in the work area.
6 GC-1337C
This equipment needs to be grounded.
Ground the dispense gun through connection to an
GlasCraft approved grounded uid supply hose.
Check your local electrical code and related manuals
for detailed grounding instructions of all equipment in
the work area.
A grounding wire and clamp are provided,
assembly p/n 17440-00 with all FRP equipment.
Grounding
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Never use solvent on one side if it has been contam-
inated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
GC-1337C 7
Set-Up
1. Attach the slave pump assembly to the uid section
plate.
2. Attach the slave pump drive arm to pump shaft.
3. Install the tubing from the catalyst pump to the catalyst
jug. Use two wrenches to carefully tighten compression
nuts to lock the tubing down.
The tubing must be cut to desired length, giving a natural
gravity feed supply to the slave pump.
4. Install the catalyst and bypass tubing into the holes in
the catalyst jug cap. Make sure the lter screen is in
place under the cap.
Refer to system manuals for proper start-up and shut
down.
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Never use solvent on one side if it has been contam-
inated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
Rev. G 6/17/2008 21
Isocyanate Conditions
Material Self-ignition
Moisture Sensitivity of
Isocyanites
Isocyanites (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
To prevent exposing ISO to moisture:
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
Never use solvent on one side if it has been contam-
inated from the other side.
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
humidity, and the temperature.
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
8 GC-1337C
To relieve uid and air pressures:
1. Push down Yellow slide valve, P/N 21402-00 to bleed
off air to system.
2. Open P/N 21228-00 on catalyst pump to recirculation
position.
3. Open P/N 21192-00 on bottom of material pump.
Pressure Relief Procedure
GC-1337C 9
Model - Super Slave Pump
Part
Number Description
SSP-160-XX SUPER SLAVE PUMP
GC-1337 USER MANUAL
Parts
10 GC-1337C
Assembly Drawings
Part
Number Description Qty.
LPA-163 CAM, FOLLOWER 1
SSP-112 PLATE EXTENSION 1
SSP-113 PLATE ADAPTER 1
SSP-114 SLAVE PUMP SLIDER 1
SSP-115 SLAVE PUMP DRIVE ARM 1
SSP-116 HEX ADAPTER 1
SSP-148 RELEASE PIN 1
SSP-157-01 CALIBRATION DECAL 1
SSP-159 PIVOT KNOB 1
SSP-161 SLAVE PUMP LOCK 1
SSP-162 COMPRESSION SPRING 1
SSP-163 PIVOT HANDLE 1
Part
Number Description Qty.
SSP-164 SLIDER INSERT 1
SSP-165 SLIDER LOCK 1
SSP-166 CLAMPING HANDLE 1
SSP-190-01 SLAVE PUMP 1
16028-03 HITCH PIN 1
623-RC TUBING 5
7486-08 WASHER 3
7733-17 HEX NUT 1
7734-12 LOCK WASHER 3
7957-32C SCREW 2
7957-48C SCREW 2
9704-03 TUBING 5
9944-24C SCREW 1
9944-32C SCREW 2
REVISION C
SSP-160-01 Super Slave Pump
GC-1337C 11
Assembly Drawings
REVISION C
SSP-160-02 Super Slave Pump
Part
Number Description Qty.
LPA-163 CAM, FOLLOWER 1
SSP-112 PLATE EXTENSION 1
SSP-113 PLATE ADAPTER 1
SSP-114 SLAVE PUMP SLIDER 1
SSP-115 SLAVE PUMP DRIVE ARM 1
SSP-116 HEX ADAPTER 1
SSP-148 RELEASE PIN 1
SSP-157-01 CALIBRATION DECAL 1
SSP-159 PIVOT KNOB 1
SSP-161 SLAVE PUMP LOCK 1
SSP-162 COMPRESSION SPRING 1
SSP-163 PIVOT HANDLE 1
Part
Number Description Qty.
SSP-164 SLIDER INSERT 1
SSP-165 SLIDER LOCK 1
SSP-166 CLAMPING HANDLE 1
SSP-190-02 SLAVE PUMP 1
16028-03 HITCH PIN 1
623-RC TUBING 5
7486-08 WASHER 3
7733-17 HEX NUT 1
7734-12 LOCK WASHER 3
7957-32C SCREW 2
7957-48C SCREW 2
9704-03 TUBING 5
9944-24C SCREW 1
9944-32C SCREW 2
12 GC-1337C
Assembly Drawings
Part
Number Description Qty.
LPA-163 CAM, FOLLOWER 1
SSP-112 PLATE EXTENSION 1
SSP-113 PLATE ADAPTER 1
SSP-114 SLAVE PUMP SLIDER 1
SSP-115 SLAVE PUMP DRIVE ARM 1
SSP-116 HEX ADAPTER 1
SSP-148 RELEASE PIN 1
SSP-157-05 CALIBRATION DECAL 1
SSP-159 PIVOT KNOB 1
SSP-161 SLAVE PUMP LOCK 1
SSP-162 COMPRESSION SPRING 1
SSP-163 PIVOT HANDLE 1
Part
Number Description Qty.
SSP-164 SLIDER INSERT 1
SSP-165 SLIDER LOCK 1
SSP-166 CLAMPING HANDLE 1
SSP-190-03 SLAVE PUMP 1
16028-03 HITCH PIN 1
623-RC TUBING 5
7486-08 WASHER 3
7733-17 HEX NUT 1
7734-12 LOCK WASHER 3
7957-32C SCREW 2
7957-48C SCREW 2
9704-03 TUBING 5
9944-24C SCREW 1
9944-32C SCREW 2
REVISION C
SSP-160-03 Super Slave Pump
GC-1337C 13
REVISION A
SSP-160-04 Super Slave Pump
Part
Number Description Qty.
10773-12C SCREW 6
10773-14C SCREW 8
10773-28C SCREW 4
16028-03 HITCH PIN 1
23251-00 MOUNTING BRACKET 3
23252-00 MOTOR COUPLER 1
23253-00 SLAVE SLIDER 1
23254-00 ADJUSTABLE MOUNT 1
23255-00 ADAPTER PLATE 1
23256-00 ADJUSTMENT ROD 1
23259-00 HEX ADAPTER 1
23260-00 PRECISION ROD 2
23261-00 SUPPORT RAIL 2
23262-00 SERVO MOTOR 1
23269-00 NORMALLY OPEN SENSOR 1
23269-01 NORMALLY CLOSED SENSOR 2
Part
Number Description Qty.
23278-00 ROLLER BEARING 1
7486-08 WASHER 3
7733-17 HEX NUT 1
7734-12 LOCK WASHER 3
7957-32C SCREW 2
7957-48C SCREW 2
8212-20F SCREW 4
8301-16C SCREW 2
9944-20C SCREW 2
9944-32C SCREW 1
SSP-112 SLAVE PLATE EXTENSION 1
SSP-115 DRIVE ARM 1
SSP-148 RELEASE PIN 1
SSP-157-01 CALIBRATION DECAL 1
SSP-190-01 SLAVE PUMP 1
Assembly Drawings
THREAD LOCKER
14 GC-1337C
SSP-120
SSP-119
SSP-122
LPA-129
20126-00
LPA-130-01
20390-00
LPA-117
11021-41
LPA-131
LPA-130-04
LPA-117
LPA-123
LPA-134-01
LPA-125
LPA-126
LPA-127
LPA-128
21198-00
21228-00
20378-01
LPA-132
15902-00
LPA-144
LPA-134-02 LPA-139
20170-00
(TURN FITTING 45 DEG. CCW
FROM VERTICAL POSITION)
CJ-143
SSP-133
21960-01
20178-00 22017-03
21194-00 21195-00 LPA-141
Part
Number Description Qty.
CJ-143 O-RING 2
LPA-117 SEAL 2
LPA-123 COMPRESSION SPRING 1
LPA-125 TRANSFER HOUSING 1
LPA-126 SEAL 1
LPA-127 PISTON GUIDE 1
LPA-128 GUIDE SUPPORT 1
LPA-129 SNAP RING 2
LPA-130-01 CRUSH WASHER 1
LPA-130-04 CRUSH WASHER 1
LPA-131 SEAL HOUSING 1
LPA-132 PUMP HEAD 1
LPA-134-01 BALL 1
LPA-134-02 BALL 1
LPA-139 PUMP CAP 1
LPA-141 ELBOW FITTING 1
LPA-144 LOCK NUT 2
Part
Number Description Qty.
SSP-119 SLAVE PUMP BUMPER 1
SSP-120 “Y” BRACKET 1
SSP-122 PUMP SHAFT 1
SSP-133 PUMP CYLINDER 1
11021-41 PIPE PLUG 1
15902-00 TUBE FITTING 2
20126-00 FELT WIPER 2
20170-00 ELBOW FITTING 1
20178-00 PRESSURE GAUGE 1
20378-01 FITTING 1
20390-00 FITTING 1
21194-00 ELBOW FITTING 1
21195-00 RELIEF VALVE 1
21198-00 TEE FITTING 1
21228-00 2-WAY BALL VALVE 1
21960-01 TEE FITTING 1
22017-03 TUBE ADAPTER 1
623-RC TUBING 5
9704-03 TUBING 5.583
REVISION L
NOTE: Do not attempt to remove the PTFE insert inside LPA-131.
SEAL KIT: LPA-190-SK
SSP-190-01 Fluid Section
Sub-Assembly Drawings
GC-1337C 15
SSP-120
SSP-119
SSP-122
LPA-129
20126-00
LPA-130-01
20390-00
LPA-117
11021-41
LPA-131
LPA-130-04
LPA-117
LPA-123
LPA-134-01
LPA-125
LPA-126
LPA-127
LPA-128
21198-00
21228-00
20378-01
LPA-132
15902-00
LPA-144
LPA-134-02 LPA-139
CJ-143
SSP-133
21960-01
20639-01 22017-03
21194-00 21197-00 LPA-141
20170-00
(TURN FITTING 45 DEG. CCW
FROM VERTICAL POSITION)
Part
Number Description Qty.
CJ-143 O-RING 2
LPA-117 SEAL 2
LPA-123 COMPRESSION SPRING 1
LPA-125 TRANSFER HOUSING 1
LPA-126 SEAL 1
LPA-127 PISTON GUIDE 1
LPA-128 GUIDE SUPPORT 1
LPA-129 SNAP RING 2
LPA-130-01 CRUSH WASHER 1
LPA-130-04 CRUSH WASHER 1
LPA-131 SEAL HOUSING 1
LPA-132 PUMP HEAD 1
LPA-134-01 BALL 1
LPA-134-02 BALL 1
LPA-139 PUMP CAP 1
LPA-141 ELBOW FITTING 1
LPA-144 LOCK NUT 2
Part
Number Description Qty.
SSP-119 SLAVE PUMP BUMPER 1
SSP-120 “Y” BRACKET 1
SSP-122 PUMP SHAFT 1
SSP-133 PUMP CYLINDER 1
11021-41 PIPE PLUG 1
15902-00 TUBE FITTING 2
20126-00 FELT WIPER 2
20170-00 ELBOW FITTING 1
20378-01 FITTING 1
20390-00 FITTING 1
20639-01 GAUGE 1
21194-00 ELBOW FITTING 1
21197-00 RELIEF VALVE 1
21198-00 TEE FITTING 1
21228-00 2-WAY BALL VALVE 1
21960-01 TEE FITTING 1
22017-03 TUBE ADAPTER 1
623-RC TUBING 5
9704-03 TUBING 5.583
REVISION M
NOTE: Do not attempt to remove the PTFE insert inside LPA-131.
SEAL KIT: LPA-190-SK
SSP-190-02 Fluid Section
Sub-Assembly Drawings
16 GC-1337C
SSP-120
SSP-119
SSP-122
LPA-129
20126-00
LPA-130-01
20390-00
LPA-117
11021-41
LPA-131
LPA-130-04
LPA-117
LPA-123
LPA-134-01
LPA-125
LPA-126
LPA-127
LPA-128
21198-00
21228-00
20378-01
LPA-132
15902-00
LPA-144
LPA-134-02 LPA-139
CJ-143
SSP-133
21960-01
20639-03 22017-03
21194-00 21195-01 LPA-141
20170-00
(TURN FITTING 45 DEG. CCW
FROM VERTICAL POSITION)
Part
Number Description Qty.
CJ-143 O-RING 2
LPA-117 SEAL 2
LPA-123 COMPRESSION SPRING 1
LPA-125 TRANSFER HOUSING 1
LPA-126 SEAL 1
LPA-127 PISTON GUIDE 1
LPA-128 GUIDE SUPPORT 1
LPA-129 SNAP RING 2
LPA-130-01 CRUSH WASHER 1
LPA-130-04 CRUSH WASHER 1
LPA-131 SEAL HOUSING 1
LPA-132 PUMP HEAD 1
LPA-134-01 BALL 1
LPA-134-02 BALL 1
LPA-139 PUMP CAP 1
LPA-141 ELBOW FITTING 1
LPA-144 LOCK NUT 2
Part
Number Description Qty.
SSP-119 SLAVE PUMP BUMPER 1
SSP-120 “Y” BRACKET 1
SSP-122 PUMP SHAFT 1
SSP-133 PUMP CYLINDER 1
11021-41 PIPE PLUG 1
15902-00 TUBE FITTING 2
20126-00 FELT WIPER 2
20170-00 ELBOW FITTING 1
20639-03 PRESSURE GAUGE 1
20378-01 FITTING 1
20390-00 FITTING 1
21194-00 ELBOW FITTING 1
21195-01 RELIEF VALVE 1
21198-00 TEE FITTING 1
21228-00 2-WAY BALL VALVE 1
21960-01 TEE FITTING 1
22017-03 TUBE ADAPTER 1
623-RC TUBING 5
9704-03 TUBING 5.583
REVISION M
NOTE: Do not attempt to remove the PTFE insert inside LPA-131.
SEAL KIT: LPA-190-SK
SSP-190-03 Fluid Section
Sub-Assembly Drawings
GC-1337C 17
Before performing any maintenance on this pump -
Follow pressure relief procedures on page 8.
Weekly Maintenance
1. Remove catalyst check valve. Pull the poppet at the
end of the check valve lightly with your hand. Inspect
and clean any contamination. Replace into gun.
2. Clean lter at resin pump. When opening pump relief
valve, make sure all resin and air is evacuated from
surge bottle.
3. Inspect and clean lter on pick-up wand.
4. Clean pump lube cup and add fresh pump lube.
Maintenance
18 GC-1337C
LPA-190-RK
Part
Number Description Qty.
CJ-143 O-RING 2
CJ-154 O-RING 1
D-123-10 O-RING 1
LPA-117 SEAL 2
LPA-126 SEAL 1
LPA-127 PISTON GUIDE 1
LPA-118 TUBING 1.75 FT.
LPA-123 SPRING 1
LPA-130-04 CRUSH WASHER 1
LPA-134-01 BALL 1
LPA-134-02 BALL 1
LPA-157 DECAL 1
9704-11 TUBING 5 FT.
9704-03 TUBING 1 FT.
20126-00 FELT WIPER 2
17653-01 FRONT FERRULE 1
17653-26 BACK FERRULE 1
LPA-190-SK
Part
Number Description Qty.
CJ-143 O-RING 2
CJ-154 O-RING 1
D-123-10 O-RING 1
LPA-117 SEAL 2
LPA-126 SEAL 1
LPA-127 PISTON GUIDE 1
LPA-130-04 CRUSH WASHER 1
20126-00 FELT WIPER 2
Accessories
Repair Kits:
GC-1337C 19
Technical Data
Category Data
Maximum Fluid Working Pressure 2000 psi (14 MPa, 138 bar)
Maximum Air Inlet Pressure
Maximum Fluid temperature 100° F (38° C)
Sound Pressure
Sound Power, measured per ISO 9614-2
Dimensions SSP-160-01 & -02 13.82 L X 8.0 W X 16.30 H (351.03 X 203.2 X 414.02 mm)
Dimensions SSP-160-04 15.96 L X 6.60 W X 16.73 H (405.38 X 167.64 X 424.94 mm)
Weight SSP-160-01 & -02 13.60 Lbs.
Weight SSP-160-04 17.00 Lbs.
Wetted Parts Catalyst- Chemically coated aluminum, stainless steel,
chemically resistant o-rings
Resin- Carbon steel, carbide, chemically resistant o-rings.
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated
and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompat-
ibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verication of the claimed defect. If the claimed defect is veried, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost prots, lost sales, injury to person or property, or any other incidental
or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will
Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing,
performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco,
or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que
la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la
suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 Fax: 1-330-966-3006
All written and visual data contained in this document reects the latest product information available at the time of
publication. Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM GC-1337
Graco Headquarters: Minneapolis
International Ofces: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised 07/2011
/