Tuuci Equinox INSA6000 Assembly Instructions Manual

Type
Assembly Instructions Manual

This manual is also suitable for

INSA6000
Equinox MANUAL
single unit assembly instructions
2013 LOGO & COLOR GUIDELINES
FOILS / PMS 1&2 COLOR
GLOSS FOIL
PMS 1795 C
877 DULL FOIL
PMS 1795 C
GLOSS FOIL
877 DULL FOIL
PMS 1&2 COLOR
PMS 877 C
PMS 1795 C
PMS 877 C
PMS 1795 C
BLACK & WHITE 1 COLOR
BLACK
WHITE
2
|
tuuci
INSA6000
Contents
Base installation page 3
Columns and beams structure pages 12-14
End cap bracket and beauty cover pages 14-15
Trellis roof installation pages 17-18
Hard top fabric roof for square and rectangle (excluding 12’ square) pages 19-21
Hard top fabric roof for 12’ square pages 22-24
Single Bench installation pages 25-28
L-Bench installation pages 29-33
Trellis wall installation pages 33-34
Curtain installation pages 35-36
Care and Maintenance page 37
Warranty page 38
ASSEMBLY & OPERATING INSTRUCTIONS EQUINOX
GENERAL INSTRUCTIONS FOR SINGLE UNITS
tuuci
|
3
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS BASE OPTIONS
LEVELING BASE & END CAP INSTALLATIONS
FOR CABANAS WITH 9x9 PLATES
AND LEVELING BASE OPTIONS
BASE MUST BE INSTALLED PRIOR
TO ASSEMBLING THE CABANA
SEE PAGE 4
FOR CABANAS WITH IGSM
AND LEVELING BASE OPTIONS
BASE MUST BE INSTALLED PRIOR
TO ASSEMBLING THE CABANA
SEE PAGE 9
FOR END CAP BRACKETS - SEE PAGE 15
Leveling Base
Leveling Base
IGSM
9x9 Plate
4
|
tuuci
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS STEM w/9”x9” PLATE
ITEM NO DESCRIPTION QTY
1 9”X9” Stainless steel base plate 4
2 Leveling base 4
2
1
Hardware and tools required [images are not to scale]
3/8-16” x 3/4” Flat socket
Qty: 2 pieces (per column)
Drill bits 5/8” & 1”
Not included
Recommended: Chalk line reel
Not included
1/2”-13 x 2” Hex tap bolt
washer / lock washer
Qty: 4 pieces (per base)
Expansion anchor
Qty: 8 pieces (per base)
Recommended: Hammer
Not included
Recommended: Drilling Gun
Not included
Anchor punch 1/4”
Qty: 1 piece
Counter-sunk bolt
1/2” x 1-1/4”
Qty: 8 pieces (per plate)
continued on next page
tuuci
|
5
INSA6000
INSTALLATION INSTRUCTIONS STEM w/9”x9” PLATE
EQUINOX CABANA SIZE DIM A DIM B DIM C
8’ SQUARE 92” / 233.7cm 92” / 233.7cm 130” / 330 cm
10’ SQUARE 116” / 294.6 cm 116” / 294.6 cm 164” / 416 cm
12’ SQUARE 140” / 355.6 cm 140” / 355.6 cm 198” / 503 cm
8’ X 10’ RECTANGLE 92” / 233.7 cm 116” / 294.6 cm 148” / 376 cm
8’ X12’ RECTANGLE 92” / 233.7 cm 140” / 355.6 cm 167.5” / 425 cm
10’ X 12’ RECTANGLE 116” / 294.6 cm 140” / 355.6 cm 181” / 460 cm
FIG B
9”x9” SS base plate
Step 1
Once you have located the correct dimension from the table below, mark the CENTER locations
for each column and their diagonal dimensions. Using the chalk line (not included), trace the line
from center of each mark.
Attention: accuracy in diagonal dimensions are crucial to ensure proper aligment of cabana.
Step 2
Turn 9”x9” plate over and place on the oor aligning the holes perpendicular to the chalk lines,
as shown in Figure A. Using the 9”x9” plate as a template mark each hole. Reference Figure B.
DIM B
DIM A
DIM C
FIG A
continued on next page
6
|
tuuci
INSA6000
INSTALLATION INSTRUCTIONS STEM w/9”x 9” PLATE
anchor spike
Step 5:
Clean holes from debris and place anchors in
each hole making sure anchor is below the
surface. Use the anchor spike to set the
anchors in place.
Step 4:
Use a 1” diameter drill bit and drill 1-1/2”
deep for the 4 inner holes.
Step 3:
Use a 5/8” diameter drill bit and drill 2-1/4”
deep for the 8 parameter holes.
continued on next page
tuuci
|
7
INSA6000
INSTALLATION INSTRUCTIONS STEM w/9”x9” PLATE
1/2”x1-1/4”
counter-sunk bolt
9”x9” base plate
anchors
9”x9” base plate
ss oval washer
9”x9” base plate
ss 1/2”-13x2” hex tap bolt
leveling bolt
security base stem
security base stem
Step 7:
Place the security base stem on the 9”x9” base
plate and insert the 4 hex bolts 1/2” into the
9”x9” base plate through the oval washers.
Step 8:
Using the level tool (not included), adjust security
base stem with the leveling bolts.
Step 6:
Install 9”x9” base plate by using 1/2” x 1-1/4”
counter sunk bolt and tighten securely.
continued on next page
8
|
tuuci
INSA6000
INSTALLATION INSTRUCTIONS STEM w/9”x9” PLATE
beauty cover
column
Step 9:
Install columns as illustrated.
orient stem through hole with
column through hole mount
3/8-16” x 3/4” at-head socket
cap screw
security leveling base
tuuci
|
9
INSA6000
INSTALLATION INSTRUCTIONS STEM w/IGSM BASE
continued on next page
DIM B
DIM A
DIM C
FIG A
31.5” (80cm)
27.6” (70cm)
31.5” (80cm)
EQUINOX CABANA SIZE DIM A DIM B DIM C
8’ SQUARE 92” / 233.7cm 92” / 233.7cm 130” / 330 cm
10’ SQUARE 116” / 294.6 cm 116” / 294.6 cm 164” / 416 cm
12’ SQUARE 140” / 355.6 cm 140” / 355.6 cm 198” / 503 cm
8’ X 10’ RECTANGLE 92” / 233.7 cm 116” / 294.6 cm 148” / 376 cm
8’ X12’ RECTANGLE 92” / 233.7 cm 140” / 355.6 cm 167.5” / 425 cm
10’ X 12’ RECTANGLE 116” / 294.6 cm 140” / 355.6 cm 181” / 460 cm
Step 1
Once you have located the correct dimension from the table below, mark the CENTER locations
for each column and their diagonal dimensions. Using the chalk line (not included), trace the line
from center of each mark.
Attention: accuracy in diagonal dimensions are crucial to ensure proper aligment of cabana.
Step 2
Design concrete slab with dimensions of 31.5” (80cm) x 27.6” (70cm) for each center marked
from step 1.
10
|
tuuci
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS STEM w/IGSM BASE
90 degree
Step 3
After pouring concrete, insert in-ground base (IGSM) into the center of the concrete slab.
Make sure the top of the in-ground is flush and leveled with the top of the concrete.
Step 4
Place the leveling base on the IGSM and mount with 1/2 inch bolts.
Adjust leviling base with the leveling bolts.
Leveling Base
Leveling Bolts
IGSM
continued on next page
tuuci
|
11
INSA6000
INSTALLATION INSTRUCTIONS STEM w/IGSM BASE
beauty cover
column
Step 5:
Install columns as illustrated.
orient stem through hole with
column through hole mount
3/8-16” x 3/4” at-head socket
cap screw
security leveling base
12
|
tuuci
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS COLUMNS & BEAMS FRAME STRUCTURE
C4
B4
B1
B2
B3
C1
C2
C3
Note: columns and beams are labeled as followed
“B” - indicates Beam
C” - indicates Column
tuuci
|
13
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS COLUMNS & BEAMS FRAME STRUCTURE
Step 1
Attach/connect column (C1), beam
(B1), and column (C2) on the oor
laying horizontally.
C2
C3
B2
B1
C2
C1
Step 2
Attach/connect beam (B2), and col-
umn (C3) on the oor. Move sub-
assemblies upright, and fasten to
column C2.
continued on next page
14
|
tuuci
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS COLUMNS & BEAMS FRAME STRUCTURE
C4
B3
B4
C1
C4
C3
Step 3
Attach/Connect column (C4) to beam
(B3) on the oor, move upright and
fasten to column (C3).
Step 4
Attach/Connect beam (B4) to column
(C1) and (C4).
tuuci
|
15
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS END CAP BRACKET AND BEAUTY COVER
column end cap bracket and beauty cover installation
Install beauty cover before
mounting end cap bracket
Once cabana is stationed in its desired
location mount end cap brackets.
16
|
tuuci
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS TRELLIS ROOF INSTALLATION
tuuci
|
17
INSA6000
Step 1
Remove pre-installed 1/4”-20 cap
screws from beams (B2) and (B4).
Step 2
Install each trellis roof as illustrated.
Use previously removed
1/4”-20 x 3/4” cap screws.
B4
B2
1/4”-20 cap screws
(typical)
TRELLIS ROOF INSTALLATION
18
|
tuuci
INSA6000
ASSEMBLY & OPERATING INSTRUCTIONS
HARD TOP FABRIC ROOF FOR SQUARE AND RECTANGLE
(EXCLUDING 12’ SQUARE)
3 Panels
see page 20
5 Panels
see page 22
ASSEMBLY & OPERATING INSTRUCTIONS HARD TOP FABRIC ROOF 12’ SQUARE
tuuci
|
19
INSA6000
Step 1
Remove pre-installed 1/4”-20 cap
screws from beams (B2) and (B4).
Step 2
Place rear and center trellis roof
panel on cabana. Secure previously
removed 1/4”-20 cap screws. Snap in
place top panel trim extrusion.
B4
B2
1/4-20 cap screws
(typical)
top panel trim
rear
center
3 TOTAL PANELS TO INSTALL
continued on next page
HARD TOP FABRIC ROOF FOR SQUARE AND RECTANGLE (EXCLUDING 12’ SQUARE)
20
|
tuuci
INSA6000
3 TOTAL PANELS TO INSTALL
HARD TOP FABRIC ROOF FOR SQUARE AND RECTANGLE (EXCLUDING 12’ SQUARE)
Step 3
Place front trellis roof panel on cabana.
Fasten ¼”-20 cap screws. Snap in place
panel trim extrusion (top part) including
front and back.
back trim extrusion
roof panel
front trim
extrusion
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38

Tuuci Equinox INSA6000 Assembly Instructions Manual

Type
Assembly Instructions Manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI