Tuuci Equinox INSA6000 Assembly Instructions Manual

INSA6000

Equinox MANUAL

single unit assembly instructions

2013 LOGO & COLOR GUIDELINES

FOILS / PMS 1&2 COLOR

GLOSS FOIL

PMS 1795 C

877 DULL FOIL

PMS 1795 C

GLOSS FOIL

877 DULL FOIL

PMS 1&2 COLOR

PMS 877 C

PMS 1795 C

PMS 877 C

PMS 1795 C

BLACK & WHITE 1 COLOR

BLACK

WHITE

2

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INSA6000

Contents

Base installation page 3

Columns and beams structure pages 12-14

End cap bracket and beauty cover pages 14-15

Trellis roof installation pages 17-18

Hard top fabric roof for square and rectangle (excluding 12’ square) pages 19-21

Hard top fabric roof for 12’ square pages 22-24

Single Bench installation pages 25-28

L-Bench installation pages 29-33

Trellis wall installation pages 33-34

Curtain installation pages 35-36

Care and Maintenance page 37

Warranty page 38

ASSEMBLY & OPERATING INSTRUCTIONS EQUINOX

GENERAL INSTRUCTIONS FOR SINGLE UNITS

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INSA6000

ASSEMBLY & OPERATING INSTRUCTIONS BASE OPTIONS

LEVELING BASE & END CAP INSTALLATIONS

FOR CABANAS WITH 9x9 PLATES

AND LEVELING BASE OPTIONS

BASE MUST BE INSTALLED PRIOR

TO ASSEMBLING THE CABANA

SEE PAGE 4

FOR CABANAS WITH IGSM

AND LEVELING BASE OPTIONS

BASE MUST BE INSTALLED PRIOR

TO ASSEMBLING THE CABANA

SEE PAGE 9

FOR END CAP BRACKETS - SEE PAGE 15

Leveling Base

IGSM

9x9 Plate

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ASSEMBLY & OPERATING INSTRUCTIONS STEM w/9”x9” PLATE

ITEM NO DESCRIPTION QTY

1 9”X9” Stainless steel base plate 4

2 Leveling base 4

2

1

Hardware and tools required [images are not to scale]

3/8-16” x 3/4” Flat socket

Qty: 2 pieces (per column)

Drill bits 5/8” & 1”

Not included

Recommended: Chalk line reel

Not included

1/2”-13 x 2” Hex tap bolt

washer / lock washer

Qty: 4 pieces (per base)

Expansion anchor

Qty: 8 pieces (per base)

Recommended: Hammer

Not included

Recommended: Drilling Gun

Not included

Anchor punch 1/4”

Qty: 1 piece

Counter-sunk bolt

1/2” x 1-1/4”

Qty: 8 pieces (per plate)

continued on next page

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INSA6000

INSTALLATION INSTRUCTIONS STEM w/9”x9” PLATE

EQUINOX CABANA SIZE DIM A DIM B DIM C

8’ SQUARE 92” / 233.7cm 92” / 233.7cm 130” / 330 cm

10’ SQUARE 116” / 294.6 cm 116” / 294.6 cm 164” / 416 cm

12’ SQUARE 140” / 355.6 cm 140” / 355.6 cm 198” / 503 cm

8’ X 10’ RECTANGLE 92” / 233.7 cm 116” / 294.6 cm 148” / 376 cm

8’ X12’ RECTANGLE 92” / 233.7 cm 140” / 355.6 cm 167.5” / 425 cm

10’ X 12’ RECTANGLE 116” / 294.6 cm 140” / 355.6 cm 181” / 460 cm

FIG B

9”x9” SS base plate

Step 1

Once you have located the correct dimension from the table below, mark the CENTER locations

for each column and their diagonal dimensions. Using the chalk line (not included), trace the line

from center of each mark.

Attention: accuracy in diagonal dimensions are crucial to ensure proper aligment of cabana.

Step 2

Turn 9”x9” plate over and place on the oor aligning the holes perpendicular to the chalk lines,

as shown in Figure A. Using the 9”x9” plate as a template mark each hole. Reference Figure B.

DIM B

DIM A

DIM C

FIG A

continued on next page

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INSA6000

INSTALLATION INSTRUCTIONS STEM w/9”x 9” PLATE

anchor spike

Step 5:

Clean holes from debris and place anchors in

each hole making sure anchor is below the

surface. Use the anchor spike to set the

anchors in place.

Step 4:

Use a 1” diameter drill bit and drill 1-1/2”

deep for the 4 inner holes.

Step 3:

Use a 5/8” diameter drill bit and drill 2-1/4”

deep for the 8 parameter holes.

continued on next page

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INSA6000

INSTALLATION INSTRUCTIONS STEM w/9”x9” PLATE

1/2”x1-1/4”

counter-sunk bolt

9”x9” base plate

anchors

9”x9” base plate

ss oval washer

9”x9” base plate

ss 1/2”-13x2” hex tap bolt

leveling bolt

security base stem

Step 7:

Place the security base stem on the 9”x9” base

plate and insert the 4 hex bolts 1/2” into the

9”x9” base plate through the oval washers.

Step 8:

Using the level tool (not included), adjust security

base stem with the leveling bolts.

Step 6:

Install 9”x9” base plate by using 1/2” x 1-1/4”

counter sunk bolt and tighten securely.

continued on next page

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INSA6000

INSTALLATION INSTRUCTIONS STEM w/9”x9” PLATE

beauty cover

column

Step 9:

Install columns as illustrated.

orient stem through hole with

column through hole mount

3/8-16” x 3/4” at-head socket

cap screw

security leveling base

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INSA6000

INSTALLATION INSTRUCTIONS STEM w/IGSM BASE

continued on next page

DIM B

DIM A

DIM C

FIG A

31.5” (80cm)

27.6” (70cm)

31.5” (80cm)

EQUINOX CABANA SIZE DIM A DIM B DIM C

8’ SQUARE 92” / 233.7cm 92” / 233.7cm 130” / 330 cm

10’ SQUARE 116” / 294.6 cm 116” / 294.6 cm 164” / 416 cm

12’ SQUARE 140” / 355.6 cm 140” / 355.6 cm 198” / 503 cm

8’ X 10’ RECTANGLE 92” / 233.7 cm 116” / 294.6 cm 148” / 376 cm

8’ X12’ RECTANGLE 92” / 233.7 cm 140” / 355.6 cm 167.5” / 425 cm

10’ X 12’ RECTANGLE 116” / 294.6 cm 140” / 355.6 cm 181” / 460 cm

Step 1

Once you have located the correct dimension from the table below, mark the CENTER locations

for each column and their diagonal dimensions. Using the chalk line (not included), trace the line

from center of each mark.

Attention: accuracy in diagonal dimensions are crucial to ensure proper aligment of cabana.

Step 2

Design concrete slab with dimensions of 31.5” (80cm) x 27.6” (70cm) for each center marked

from step 1.

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ASSEMBLY & OPERATING INSTRUCTIONS STEM w/IGSM BASE

90 degree

Step 3

After pouring concrete, insert in-ground base (IGSM) into the center of the concrete slab.

Make sure the top of the in-ground is flush and leveled with the top of the concrete.

Step 4

Place the leveling base on the IGSM and mount with 1/2 inch bolts.

Adjust leviling base with the leveling bolts.

Leveling Base

Leveling Bolts

IGSM

continued on next page

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INSA6000

INSTALLATION INSTRUCTIONS STEM w/IGSM BASE

beauty cover

column

Step 5:

Install columns as illustrated.

orient stem through hole with

column through hole mount

3/8-16” x 3/4” at-head socket

cap screw

security leveling base

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ASSEMBLY & OPERATING INSTRUCTIONS COLUMNS & BEAMS FRAME STRUCTURE

C4

B4

B1

B2

B3

C1

C2

C3

Note: columns and beams are labeled as followed

“B” - indicates Beam

“C” - indicates Column

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INSA6000

ASSEMBLY & OPERATING INSTRUCTIONS COLUMNS & BEAMS FRAME STRUCTURE

Step 1

Attach/connect column (C1), beam

(B1), and column (C2) on the oor

laying horizontally.

C2

C3

B2

B1

C2

C1

Step 2

Attach/connect beam (B2), and col-

umn (C3) on the oor. Move sub-

assemblies upright, and fasten to

column C2.

continued on next page

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ASSEMBLY & OPERATING INSTRUCTIONS COLUMNS & BEAMS FRAME STRUCTURE

C4

B3

B4

C1

C4

C3

Step 3

Attach/Connect column (C4) to beam

(B3) on the oor, move upright and

fasten to column (C3).

Step 4

Attach/Connect beam (B4) to column

(C1) and (C4).

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INSA6000

ASSEMBLY & OPERATING INSTRUCTIONS END CAP BRACKET AND BEAUTY COVER

column end cap bracket and beauty cover installation

Install beauty cover before

mounting end cap bracket

Once cabana is stationed in its desired

location mount end cap brackets.

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ASSEMBLY & OPERATING INSTRUCTIONS TRELLIS ROOF INSTALLATION

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INSA6000

Step 1

Remove pre-installed 1/4”-20 cap

screws from beams (B2) and (B4).

Step 2

Install each trellis roof as illustrated.

Use previously removed

1/4”-20 x 3/4” cap screws.

B4

B2

1/4”-20 cap screws

(typical)

TRELLIS ROOF INSTALLATION

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INSA6000

ASSEMBLY & OPERATING INSTRUCTIONS

HARD TOP FABRIC ROOF FOR SQUARE AND RECTANGLE

(EXCLUDING 12’ SQUARE)

3 Panels

see page 20

5 Panels

see page 22

ASSEMBLY & OPERATING INSTRUCTIONS HARD TOP FABRIC ROOF 12’ SQUARE

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INSA6000

Step 1

Remove pre-installed 1/4”-20 cap

screws from beams (B2) and (B4).

Step 2

Place rear and center trellis roof

panel on cabana. Secure previously

removed 1/4”-20 cap screws. Snap in

place top panel trim extrusion.

B4

B2

1/4-20 cap screws

(typical)

top panel trim

rear

center

3 TOTAL PANELS TO INSTALL

continued on next page

HARD TOP FABRIC ROOF FOR SQUARE AND RECTANGLE (EXCLUDING 12’ SQUARE)

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3 TOTAL PANELS TO INSTALL

HARD TOP FABRIC ROOF FOR SQUARE AND RECTANGLE (EXCLUDING 12’ SQUARE)

Step 3

Place front trellis roof panel on cabana.

Fasten ¼”-20 cap screws. Snap in place

panel trim extrusion (top part) including

front and back.

back trim extrusion

roof panel

front trim

extrusion

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