Maxon TC Kit 5 Owner's manual

Brand: Maxon

Model: TC Kit 5

Category: Car kits

Type: Owner's manual

Owner’sManual

P/N:283531‐500

TRAIL CHARGER with EXTENDER

283531‐01 Version1.0406/07/2011

Owners Manual

Owners

Manual

 Operation

 Installation

 Wiring Diagram



Troubleshooting

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com



Troubleshooting

 Parts Breakdown

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

GENERAL OPERATION

GENERAL



OPERATION

PROBLEM

Onapplicationswhereliftgatebatteriesaremountedalongdistancefromtheprimaryvehicle’selectricalsystem,

voltagedropwilloccur.Thelongerthedistanceandthesmallerthecablesthatconnectthetwobatterysystems,

thegreaterthevoltagedrop.Tochargetheseliftgatebatteries,thecorrectvoltagemustbeappliedtothese

batteries.Without thenecessaryvoltage(electricalpressure)topushcurrentthroughtheliftgatebatteriesfor

recharging,norechargingcanoccur.Tochargeagroup31floodedcellbatteryat0degreesF,voltagesof15voltsare

necessary.Thesamebatterypackat80degreesFmightonlyrequire14.0volts.Theheavy dutycommercialvehicle

alternatorisnormallysetat14.0voltsandflatcompensated.Thetypicalvehicle’sbatterypackismaintainedat

approximately13.5volts.Thedifferenceoccursbecauseofthevoltagedropbetweenthebatteryandthealternator.

Withthisfactinmind,thestartingvoltagefortheliftgatebatteriesis13.5volts.

Thecircuittochargetheliftgatebatteriesincludesthecablesfromthevehicle'sbatteryboxtothedualpole

receptacleatthebackofthe tractor,thedualpolecablefromthetractortothetrailer,thereceptacleatthefrontof

thetrailer,andthecablethatconnectstotheliftgatebatteries.Thetotallengthofthiscanbewellover60feet.All

ofthislengthandconnections(includingfuses)createvoltagedropinthesystem.Whilethetotalcircuitresistance

ofthiscircuitisconstant,asthecurrentloadincreases,thevoltagedropalsoincreases.Itisimpossibletohavethe 

correctlevelofvoltageattheliftgatebatteries.Thisreducedvoltageresultsinabatterypackthatisnotmaintained

t tt f h hi h lt i ht dbtt lif l ti ti d ibl d t th

apropers

eo

c

argew

resu

s

ns

ene



ery

lif

e,

essopera

ng

mean

poss

ibl

e

amage

o

e

liftgatemotor.

SOLUTION

TRAILCHARGER – Eliminatestheaboveproblembyamplifying(boosting)anyinputvoltage(9to14)tothecorrect

voltage necessary to charge and maintain the liftgate batteries This increased voltage will allow the batteries to be

voltage



necessary



charge



and



maintain



the



liftgate



batteries

.

This



increased



voltage



will



allow



the



batteries



chargedandmaintainedatahigherstateofchargesothattheyprovidetheenergynecessarytodowhateverjob

theyaredesignedfor,eveninthetoughestenvironments.TheTrailChargeralsowillnotlettheliftgatebatteries

backfeedtothetractor’sbatterypack.

TheEXTENDER allowsfortheTrailChargertocontinuetooperateafterthetractoristurnedoffforupto30minutes.

Itrunsforthefirstfiveminutesandthenshutsdownforfiveseconds.Itthenmeasuresthetractorbatteriesvoltage

withnoload.Ifthetractorbatteriesarestillover12.2volts,theExtenderturnstheTrailChargerbackonforanother

fiveminutesandthenstartsthecycleoveragain.Thisallowsformorechargingtimeoftheliftgatebatterieswithout

impactingtheabilitytostartthetractor.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step1:MounttheTrailChargeronthebackof

thebatteryboxusingthesuppliedself‐drilling

sheetmetalscrews.Checkthebacksideofthe

mountinglocationtoensurethatnothingwillbe

damagedduringinstallation.TheTrailCharger

shouldbemountedabout1½”downfromthe

topandjusttotherightofthegrommet.The

unitmustalsobemountedwiththeplugpointed

down(6o’clock).(SeeFigure1)

Step2: Mounttheincludedinsulatedstud(C)to

theinsideofthebatteryboxusingthesupplied

hardware.

Mtth Et d Mdl (D) t th iid f

Figure1

oun



e

er

e

(D)



o

e

eo



thebatteryboxusingthesuppliedhardware.

Theseshouldbemountednearthebatterybox

groundstud(L)asshowninthepicturetothe

right.(SeeFigure2)

Step3: ConnecttheExtenderharnesstothe

Extenderusingthe10pinplugandreceptacle.

(See Figure 3)

Figure2

(See



Figure



221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page3

Figure3

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

Step4: Routethemainharnessintothebatterybox

throughtheholeinthesideofthebatterybox.Allwires

routedthroughthebatteryboxshouldbeprotected

witharubbergrommetordomenut. (SeeFigure4)

Routethefollowingwires(theDeutschpinsgotothe

id ) f h b b hhh hl i h

MAINHARNESS

INSTALLATION



INSTRUCTIONS

outs

)

outo

t

e

attery

oxt

roug

t

e

nt

e

backnexttowheretheTrailChargerwaspreviously

mounted.(Thewire#’sareinreferencetothediagram

onpage10.)

‐ Whitewire#5,labeled“IgnitionPin#4”

‐ Redwire#6,labeled“12VInputPin#1”

‐ Redwire#7

labeled“12VOut

utPin#2”

OUTPUTPOSITIVE,OUTPUTNEGATIVE,,

INPUT WIRE IGNITION WIRE

, p

‐ Blackwire#8,labeled“GRNDPin#3”

INPUT



WIRE

,

IGNITION



WIRE

Step5: Connectthefollowingwirestothered

insulatedjunctionstud.Thesearealllabeled

“JunctionStud”.

Red wire #3 from module

Figure4

‐

Red



wire



from



module

‐Redwire#2fromthedualpole(+) 

‐Redwire#6fromTC(routedinpreviousstep)

Installthenutandtightenproperly.(SeeFigure5)

Step6: LocatetheDeutschconnectorfromthebag

kitandinsertthewiresintothecorrectpositions.

‐

Insert the input wire (12V Input Pin #1) into the #1

Figure5

‐

Insert



the



input



wire



(12V



Input



#1)



into



the



positionontheconnector.

‐ Inserttheoutputpositivewire(12VOutputPin#2)

intothe#2positionontheconnector.

‐ Inserttheoutputgroundwire(GroundPin#3)into

the#3positionontheconnector.

‐ Inserttheignitionwire(IgnitionPin#4)fromthe

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

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Page4

extendermoduleintothe#4positiononthe

connector.(SeeFigure6)

Figure6

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

Step7: Verifythatthewiresareinsertedintothe

connectorcorrectly,inthecorrectposition,and

lockedintoplace.(SeeFigure7)

INSTALLATION



INSTRUCTIONS

Step8: Locatetheorangelockfromthebagkit

d itit th Dth t Mk

Figure7

Insert Flush,locked



nser



o

e

connec

or.

e

surethatthelockispushedinflushwiththeend

oftheconnectorandlockedintoplace.(See

Figure8)

intoplace

Step9: Slidetheincludedcleartubingoverthe

J1connector(4pin)ontheTrailCharger.Thiswill

hl d f

Figure8

ppreventwateran

contaminates

rom

enteringtheelectricalconnection.(SeeFigure9)

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page5

Figure9

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step10: ConnecttheDeutschconnectortothe

TrailCharger.Itmaybenecessarytousea

screwdrivertomakesureitisproperlyseated.

(SeeFigure10)

Step11: Installthefusecubeassemblytothe

positivepostofbatteryA.(SeeFigure11)

Figure10

Step12: Attachtheoutputpositivewire(LiftGate

Battery(+))tothetopofthefusecubeusingthe

insulatedfusecubenut.

Figure11

Attachtheoutputgroundwire(LiftGateBattery(‐)),

theextendergroundwire(LiftGateBattery(‐)),and

themainharnessgroundwire(LiftGateBattery(‐))to

thenegativepostofbatteryB.

Please note:

The positive connection and the negative

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page6

Please



note:

The



positive



connection



and



the



negative



connectionshouldbedoneonoppositebatteries.

(SeeFigure12)

Figure12

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step13: Atthefrontofthetrailer,locateand

markwherethedualpolenoseboxwillbe

mounted.Consultthetrailermanufacturerfor

proper location and mounting instructions This

proper



location



and



mounting



instructions

.

This



stepmust bedonetoensurethatthewiring

harnessisnotcuttooshortinthefollowing

steps.(SeeFigure13)

Step14: Routethemainpowerharnessfrominside

thebatteryboxtothefrontofthetrailer.Utilizethe

factorychannelsuptothefifthwheelplateandthen

through the electrical/air line tubes the rest of the

Figure13

through



the



electrical/air



line



tubes



the



rest



the



waytothefrontofthetrailertothedualpole

receptacle.Oncetheharnessisrouted,andithas

beendeterminedthatthereisenoughcable,cutthe

harnesstolength.Besuretoleaveenoughtobe

abletostriptheouterjacketoffandhaveenough

wiretomakealltheelectricalconnections.Make

suretosecuretheharnesswithwire‐ties.(SeeFigure

14)

Step15: Installthe¼”cableendtotheblack

groundwirebystrippingabout¼”ofthe

insulationoffofthewire.Nextslidethepieceof

Figure14

blackheatshrinkonthewire,thencrimpand

solderthe¼”eyeletontotheendofthewire.

Slidetheheatshrinkovertheconnectionand

applyheat.Connectthegroundwiretothe

negativesideofthedualpolereceptacleand

tightentheboltsecurely.(SeeFigure15)

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page7

Figure15

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step:16: Connecttheredpositivewireofthe

mainharnesstothefuseassemblywithorange

leads.Thefuseassemblyalreadyhasabutt

connectorat tached.Justslideapieceofthe

includedredheatshrinkonthewire

thencrim



, p

andsoldertheconnection.Slidetheheatshrink

overtheconnectionandapplyheat.Connectthe

otherendofthefuseassemblytothepositive

sideofthedualpolereceptacleandtightenthe

bolttospecification.(SeeFigure16)

Step17: Mountthedualpolereceptacleonthe

frontofthetrailerasmarkedinstep#14.(See

ure17

)

Figure16

g )

Step18: Connecttheblackgroundwire#11that

comesoutofthebottomofthenoseboxtothe

chassis (ground) with a self drilling screw (See

Figure17

chassis



(ground)



with



self



drilling



screw

.

(See



Figure18)

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page8

Figure18

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

INSTALLATION INSTRUCTIONS

INSTALLATION



INSTRUCTIONS

Step19: Connectatractortothetrailerviathe

dualpolereceptacleandcheckoperationofthe

TrailCharger.TheTrailCharger’sgreenLEDlight

shouldbeilluminated.TheEx tendermodule

shouldhavebothredandgreenLEDlights

illuminated.

Note: Tractorneedstoberunningandthesystem

voltageneedstobeapproximately14.0volts

Step20: Nowthemetalcovercanbe installedto

furtherpr otecttheTrailChargerfromphysical

damageandroadsplash.Usefourselfdrilling

screws(provided)toattachthecovertothebattery

box.Checkthebacksideofthemountinglocationto

ensure that nothing will be damaged during

ensure



that



nothing



will



damaged



during



installation.(SeeFigure19)

Note:Makesurethattheharnesshasadriploopfor

thewatertorundownawayfromtheTrailCharger.

Figure19

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page9

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

WIRING DIAGRAM

WIRING



DIAGRAM

IGNITIONE4

INPUTE1

OUTPUT

EXTENDER

A. DualPolePositive

B. 30AmpInlineFuse

C. JunctionStud

D. ExtenderModule

Trail



Charger

OUTPUT



GROUNDE3

Trail Charger

1. Input

2. Output

3. Ground

4. Ignition

F. 30AmpFuseCube

G. LiftgateBatteryPositive

Liftgate Battery Negative

Liftgate



Battery



Negative

J. DualPoleNegative

K. FrontofTrailerChassisGround

Wire

Connection 1

Connection 2

Color

Wire

Connection



Connection



Color

1. GroundWire(MainHarness) DualPoleNegative LiftgateBatteryNegative Black

2. PositiveWire(MainHarness) DualPolePositive InsulatedJunctionStud Red

3. ExtenderPositiveSenseWire ExtenderModule InsulatedJunctionStud Red

4. ExtenderGroundWire ExtenderModule LiftgateBatteryNegative Black

5. ExtenderIgnitionWire ExtenderModule TrailChargerIgnition#4 White

6. InputWiretoTrailCharger InsulatedJunctionStud TrailChargerInput#1 Red

7. OutputPositiveWire TrailChargerOutput#3 LiftgateBatteryPositive Red

8. OutputNegativeWire TrailChargerGround#4 LiftgateBatteryNegative Black

N B Ch i GdWi

DlPl Nti

Ftf Til Ch i Gd

Bl k

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

ose

ox

ass

s

roun



e

ega

ron

o



er

ass

s

roun

Page10

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

TROUBLESHOOTING GUIDE

TROUBLESHOOTING



GUIDE

1. Disconnectandtesttheliftgatebatteries.

Battery1Battery2Battery3Battery4

RtdCCA



CCA

__________ ______________________________

RatedRC __________ ______________________________

OpenCircuitVoltage __________ ______________________________

TestResults __________ ______________________________

TesterUsed __________ ______________________________

Note:Allbatteriesmustpassloadtestorbereplacedbeforeproceeding.

Note: Forsteps2through11ref ertothewiringdiagramonpage15.

2.TurninputpowerontotheTrailCharger. Thedualpolecordmustbeconnectedfromthetractortothedualpole

receptacleonthetrailerorhaveadualpolecordconnectedtoabatteryonamobilecart.Thetractorneedsto

berunningorthemobilecartneedstohaveachargerconnectedandturnedonandthevoltagemustbeinthe

13.8to14.2vo

trange.

3.IsthegreenLEDontheTrailChargerilluminated?(yesorno) _________

Ifyesmovetostep9.Ifnogotostep4.

Note: IftheliftgatebatteriesarecompletelychargedtheTrailChargermightnotturnon.Toensure thisisnot

thecaseruntheliftonecom

letec

cle.

Didthegreenlightturnon?(yesorno) _________

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

TROUBLESHOOTING GUIDE

4. RemovetheharnessplugfromtheTrailCharger. (SeeFigure1) Checkthevoltagereadingattheinputpin(E1)

andtheliftgatebatterynegative(H).Thisshouldbethesameasthesourcevoltage.(i.e.batterysourceatfront

oftrailer,positive(A),negative(J))

SourceVoltage:________ (E1)PinVoltage:__________

TROUBLESHOOTING



GUIDE

Ifthesourcevoltageandthevoltageat(E1)arenotthesame,checkforthefollowing:

A. Checkthefuse(B)belowthenosebox.Ifthefuseisblown,repairthecircuitandreplacethefuse.Recheck

thevoltagebetween(E1)and(H)asinstep4.Thisshouldbethesameasthebatteryvoltage.Ifyes,skipto

step5.Ifno,continuetostepB.

B. CheckVoltagebetween(C)and(H).Thisshouldbethe sameasthebatteryvoltage. Ifyes,continuetostep

C.Ifno,repairthewirebetweentheredinsulatedstud(C)andthefuse(B)andcontinuetostepC.

C. CheckVoltagebetween(E1)to(H).ThisshouldbethesameastheBatteryvoltage. Ifyes,skiptostep5.If

no,repairthewirebetweentheredinsulatedstud(C)and(E1)andcontinuetostepD.

Ch k th d iitb hki th lt bt (H) d (J) Thi hldb lt If



egroun

c

rcu



yc

ng

evo

age

ween

(H)

an



(J)

.

Thi

ss



ezerovo

s.

yes,

continuetostep5.Ifno,repairthewirebetween(H)and(J)thencontinuetostep5.

5. Verifythatthevoltagereadingbetweentheinsulatedjunctionstud(C)andtheliftgatebatterynegative(H)is

greaterthan13.3volts(enginemustberunning)beforecontinuingtothenextstep.

A. Theredlightonthemoduleshouldbeon.Ifyes,continuetostepB.Ifno,verifythattheredwire

betweenthemodule (D)andtheinsulatedjunctionstud(C)isnotdamaged,broken,orpinched.Also

verifythattheblackwirebetweentheExtendermodule(D)andtheliftgatebatterynegative(H)isnot

damaged,broken, orpinched.Iftherearenodamagedwires, replacethemoduleandthenstartoverat

thebeginningofstep5.

With

the harness plug removed check the voltage reading

between the ignition pin (E4) and battery

With



the



harness



plug



removed

,

check



the



voltage



reading



between



the



ignition



(E4)



and



battery



ground(H).Thisshouldreadwithinonevoltofthebatteryvoltagebetween(C)and(H).Ifyes,moduleis

operatingandgreenandredLEDlightsshouldbeon.IftheLEDlightsarenotonandthereisnovoltage

at(4)and(H),removetheredlead

fromthemodulethatat tachedtothebatterypositive(G)andthen

reattach.BothLEDlightsshouldturnonforonesecondandthenturnoff.Thismeansthemodulehas

power.Ensuretheredandblackleadsareonthecorrectbatteryterminal.IfyesandtheLEDlightsdo

notcomeon,replacethemoduleandthenstartoveratthebeginningofstep5.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

6.Withtheharnessplugremoved,checkthevoltagereadingbetweenthegroundpin(E3)andtheliftgatebattery

positive(G).Thisshouldbethesameasbatteryvoltage.Ifyes,continuetostep7.Ifno,repairtheleadfrompin

(E3)toliftgatebatterynegative(H).

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

TROUBLESHOOTING GUIDE

7. Withtheharnessplugremoved,checkthevoltagereadingbetweentheoutputpin(E2)andtheliftgatebattery

negative(H).Thisshouldbethesameasbatteryvoltage.Ifyes,continuetostep8.Ifno,checkthe30ampfuse

cube(F).Ifthefuseisblown,repairthecircuitandreplacethefusecube(F).Ifthevoltagereadingbetweenthe

outputpin(E2)andtheliftgatebatterynegative(H)isstillnotthesameasbatteryvoltage,repairtheleadfrom

theoutputpin(E2)totheliftgatebatterypositive(G).

TROUBLESHOOTING



GUIDE

8. Checkthevoltagebetweentheliftgatebatterynegative(H)andthedualpolereceptaclenegative(J).Themeter

shouldreadzero.Ifnotzero,repairthegroundwirebetween(H)and(J).

9. ReconnecttheharnessplugbackintotheTrailCharger.

10.

Hook

a clip

‐

on ammeter around the output cable

between

the

output pin (E2)

on the Trail Charger plug

and

the

10.

Hook



clip



ammeter



around



the



output



cable



between



the



output



(E2)



the



Trail



Charger



plug



and



the



liftgatebatterypositive(G)thencheckthevoltagewithavoltmeterbetween(G)and(H).Seefigure3.

Recordthereadings __________volts__________amps__________temp

Allowtheunittooperateforfivetotenminutesandretest.

th di

lt t

ecor



erea

ngs __________vo

s__________amps__________

emp

11. Whatistheambienttemper atureoftheliftgatebatteries? __________F

Note:Incoldweather,the voltagemayincreaseupto15.0volts.Seechartbelowforrecommendedcharging

voltagesvs.temperature.

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

TROUBLESHOOTING GUIDE

TROUBLESHOOTING



GUIDE

TrailChargerplugE

GreenLED

Figure1

Toliftgatebattery

i (H)

Toliftgatebattery

i (H)

E1 E4

negat

ve

(H)

negat

ve

(H)

Volt

Meter

Volt

Meter

Volt

Meter

Toliftgatebattery

negative(H)

Toliftgatebattery

positive(G)

Volt

Meter

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Figure2

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

TROUBLESHOOTING GUIDE

TROUBLESHOOTING



GUIDE

EXTENDER

A. DualPolePositive

30 Amp Inline Fuse

IGNITIONE4

INPUTE1

OUTPUTE2

GROUNDE3



Amp



Inline



Fuse

C. JunctionStud

D. ExtenderModule

E. TrailCharger

1. Input

2. Output

3. Ground

4. Ignition

F. 30AmpFuseCube

G. LiftgateBatteryPositive

H. LiftgateBatteryNegative

J. DualPoleNegative

K. FrontofTrailerChassisGround

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

EXTENDER MODULE INFORMATION

EXTENDER



MODULE



INFORMATION

Toliftgatebatterynegative(H)

ToTrailChargerignitionpin(E4)

10PinConnector

Toredjunctionstud(C)

STARTUPState

BothLED’sturnonfor1secondandthenturnoff,thenitgoestotheOFFState.

OFF State

OFF



State

GreenLEDoff.

RedLEDoff.

Outputisoff.

Inthisstatethemoduleisinlowpower modeanddrawslessthan1mAofcurrent.

Ifthedualpolevoltagerisestoover13.3voltsthenitgoestotheRUNNINGState.

RUNNINGState

GreenLEDon.

RedLEDon.

Outputison.

Ifthedualpolevoltagedropsbelow13.3voltsthenitgoestotheTIMINGState.

TIMINGState

GreenLEDoff.

RedLEDon.

Outputison.

Ifthedualpolevoltagedropsbelow11.0voltsthenitgoestotheOFFState.

Ifthedualpolevoltagerisestoover13.3voltsthenitgoestotheRUNNINGState.

IfithasbeenintheTIMINGStatefor30minutesthenitgoestotheOFFState.

Every five minutes it turns off the output for 5 seconds and then measures the dual pole voltage if the dual pole

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page16

Every



five



minutes



turns



off



the



output



for



seconds



and



then



measures



the



dual



pole



voltage

,



the



dual



pole



voltageisunder 12.2voltsthenitgoestotheOFFState.

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

PARTS BREAKDOWN

283531‐01 COMPLETEKIT(TC,Extender,Harness,BagKit,Cover)

CompleteKitContents: Qty

906484‐01 TRAILCHARGER 1

284552‐01 TCEXTENDERCOMPLETEMODULEWITHHARNESS 1

284431‐01 53FTMOD5TRAILCHARGERD.P.POWEREDHARNESS 1

PARTS



BREAKDOWN

267522‐01 TRAILCHARGERCOVER 1

284432‐01 53FTMOD5TRAILCHARGERD.P.POWEREDBAGKIT 1

BagKitContents: Qty

906874‐01 10GA30"TRAILCHARGEROUTPUTWIRE 1

906875‐01 10GA30"TRAILCHARGERGROUNDWIRE 1

906876‐01 10GA24"TRAILCHARGERJUNCTIONSTUDTOINPUTWIRE 1

907107‐01 30AMPFUSEHOLDERASSEMBLYFORDUALPOLEAPPLICATIONS 1

906873‐01 SECONDARYLOCK 1

907015‐01 DEUTSCHPLUG 1

906877‐01 1‐1/4"CLEARIDTUBING,0.17ft. 1

906878‐01 SINGLEFUSECUBEBRACKET 1

906879‐01 CFNUTFORFUSECUBEBRACKET 1

906880‐01 FUSECUBE,30AMP 1

906881‐01 RED3/8JUNCTIONSTUD 1

263374 2POLERECEPTICLE 1

906882‐01 REDRUBBERBOOT 1

*1/4"REDHEATSHRINK,2incheslong 2

*1/4"BLACKHEATSHRINK,1inchlong 1

*12‐10GA1/4"EYELET 1

*323/32"SMALLZIPTIES 12

*3/4"BLACKHEATSHRINK,3incheslong 1

284556‐01 TRAILCHARGERHARDWAREBAGKIT 1

HardwareBagKitContents: Qty

** 5/8”NylonClamps 12

** ¼X20Nylonlocknut 8

** ¼”Flatwashers 8

** ¼X20¾”bolts 8

** #12X1

”H

x

k

½ e te sc e s

** #12X¾”Hextekscrews 10

** #10X1”Hextek screws 5

** 3/8X16jamnut 1

REPLACEMENTITEMS Qty

907095 30AMPATCFUSE 1

907096

2 AMP ATC FUSE

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page17

*Itemsnotavailableseparately,mustorder53ftTrailChargerMod5BagKit(284432‐01).

**Itemsnotavailableseparately,mustorderTrailChargerHardwareBagKit(284556‐01).

907096



AMP



ATC



FUSE

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

284552‐01906484‐01283531‐01

284431

267522

284432

284431

‐

267522

‐

284432

‐

906874‐01 906875‐01 906876‐01

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page18

907107‐01(Includes30AmpFuse) 906873‐01 907015‐01

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

906877‐01 906878‐01 906879‐01

906880

906881

263374

906880

‐

906881

‐

263374

¼”RedHeatShrink906882‐01 ¼”BlackHeatShrink

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page19

12‐10Ga.¼”Eyelet SmallZip‐Ties ¾”BlackHeatShrink

TRAILCHARGERWITHEXTENDER

VERSION1.04

06/07/2011

284556‐01 5/8”NylonClamps ¼”x20NylonLockNut

¼” Fl t Wh

#12 1 ½” H

¼” 20 ¾” Blt

¼”



#12

x



½”



ex

crews

¼”

x

¾”



#12x¾”HexTek Screws #10x1”HexTek Screws 3/8”x16JamNut

221N.14

Street,Rogers,AR72756P: 479.621.8282F: 479.621.9595

www.purkeysfleetelectric.com

Page20

907095

907096

Maxon TC Kit 5 Owner's manual

Brand: Maxon

Model: TC Kit 5

Category: Car kits

Type: Owner's manual

Download PDF

report

Maxon TC Kit 5 Owner's manual

Maxon TC Kit 5 Owner's manual

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