ASO Safety Solutions Indus Compact Owner's manual

Type
Owner's manual
Betriebsanleitung (Original)

Seite 3-18
ISK 77 / SPK 77
Mode d'emploi

Page 35-50

   
Page 19-34
Gebruiksaanwijzing

Pagina 67-82
Istruzione per l'uso

Pagina 51-66
EnglishFrançaisItalianoNederlands Deutsch
19
ISK 77 / SPK 77 Inducve Safety Relay
1. Contents
 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
  . . . . . . . . . . . . 20
 . . . . . . . . . . . . . . . 21
4. Proper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1  . . . . . . . . . . . . . . 22
5.2  . . . . . . . . . . . . . . . . . . . . . . . . . 22
6  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.3 Variant E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1.4 Variant W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.5 Variant R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.3  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25-26
7  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1 ISK 77 ISK 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.2 SPK 77 SPK 77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
    

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
             . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8.4  . . . . . . . . . . . . . . . . . . . . . . . 28
9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
              . . . . . . . . . . 29
9.5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10. Error diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
11.  . . . . . . . . . . . . . . . . . . . . . . 30
12  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
13.  . . . . . . . . . . . . . . . . . . . . . . . 32-33
14.  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14.1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
14.1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
English
20
2. General safety regulaons and protecve measures
 

 



 


 
-

 

 

 

 
        

 

Safety advice
 

 
The switching unit complies with EN ISO 13849 "Safety-related parts of control systems",
category 3. To meet category 3 requirements, the switching unit is designed redundantly with
two switching outputs per channel that monitor one another. Device variant R (semiconductor
relay output) is designed in accordance with category 2 with test input.
The requirements of EN 12978 "Safety devices for power operated doors and gates" and EN 12453 "Safety
in use of power operated gates" are also fullled.
For the design of the safety system to conform to engineer standards, the plant / machine must be profes-
sionally inspected at appropriate intervals for proper funcon. The inspecon must be documented in such
a way as to be comprehensible at all mes.
For the design of the safety system to conform to engineer standards acc. to EN 13849 category 2 for device
variant R, the safety system must be tested prior to each dangerous movement of the plant / machine.
Without tesng, the operaon or wiring of the safety relay does not sasfy these safety requirements.
The manufacturer assumes no liability in the event of non-observance or intenonal abuse.
ISK 77 / SPK 77 Inducve Safety Relay
English
21
3. General informaon and funconal descripon
              
           
         

              

sensor.
         



              







4. Proper use
-





English
22
ISK 77 / SPK 77 Inducve Safety Relay
5. Applicaon examples
5.1 ISK 77 with passive transmission of the travelling safety edges 77 with passive transmission of the travelling safety edges
5.2 SPK 77 with integrated, staonary coil core 77 with integrated, staonary coil core

SPK 55

SPK 54

ISK 77




Close

Open
Open
Close


SPK 77

SPK 54


Close

Open
Open
Close

English
23
6. Device overview
6.1 Versions
6.1.1 Device variant ISK 77 77



6.1.2 Device variant SPK 77 77
-

English
6.1.4 Variant E

6.1.5 Variant W

             
                    
.
6.1.6 Variant R



13
14
 
 
 

Side


Side

OUT_H

+
_
 
 
 
 
resistor
8k2
R 11
R 12
 
 
 
 
24
6.2 Signal indicators

6.3 Connecon terminals





ISK 77 / SPK 77 Inductive Safety Relay


open




transmit
open

transmit

TEST











Error message (pulse output)
TEST

Pulse Error message
1 
2 
3 
4 
5 ISK transmission error
ISK 77 R / ISK 77 W:










ISK 77 E:










open


ISK
9 1
Colors of wires:
1 = pink
2 = blue

4 = green

6 = brown

8 = red

English
25
English

















                         



                         



    


7. Mechanical mounng

        




              
26
ISK 77 / SPK 77 Inducve Safety Relay
7.1 ISK 77 77




7.2 SPK 77 77


English
8. Connecng the sensors
8.1 Connecon types
staonary SCE
Connecon via plug-in screw terminals

Connecon via moulded M8 female connector


Connecon via moulded cable with M8 female connector





27
8.2 Connecng to the SPK 54 coil core
 kk
resistor
.
     

     CLOSING
C
OPENING 
O.
SCE
CLOSING
movement
SCE
OPENING
movement
OC
SPK 54 KM


SPK 54 S


SPK 54 M


English
8.3 Connecon types on the SPK 54 coil core

Sensor "n"
Sensor 2
Sensor 1
8.4 Connecng mulple sensors per sensor circuit 
O or C






                                                                      
Figure 1: Wiring of mulple sensors; in this example: safety contact edge
ASO sensors must not be connected in parallel.
O
C
2
222
28
ISK 77 / SPK 77 Inductive Safety Relay
9. Electrical commissioning
Connecng to the wrong terminals can destroy the switching unit.
9.1 Prerequisites
 

 

 
9.2 Electrical connecon
 B1 B2.
 OC
 










9.3 Tesng with connecon opons

           
          



      

Test signal


< 10 ms >25 ms
< 50 ms
English
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 


Without tesng, the operaon or wiring of device variant ISK 77 RT sases no specic safety
requirements.
9.4 Special feature of the safety-related semiconductor outputs (OSSD)
            






9.5. Commissioning / funconal test
   

 
 
-


sw sw
U
test
U
test
TST-SIG TST-SIG

 
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10. Error diagnosis
        

pulses.
   resistor

11. Taking out of service and disposal



ISK 77 / SPK 77 Inducve Safety Relay
 Error 

illuminated

-










bar illuminates





bar illuminates










interrupted


English
31
EC type examinaon no.:
44 205 10 375347-001
Cercate no.:
44 780 10 375347-001
Test report no.:
10 205 375347
English
Connecon cable cross-secon
 
2
Cercaons







All voltages connected to the switching unit must
be safely isolated!
 

R
nom
 

R
AO
 

R
AU
 
ISK 77 E / SPK 77 E ISK 77 R / SPK 77 R ISK 77 W / SPK 77 W
Output 

(SSR)

(SSR)
 35 V 50 V 50 V
 250 mA (output per) 50 mA 50 mA

R
ON


R


   Material
  150 g IP65 
  100 g IP65 
  86 g IP65 
  96 g IP65 
12. Technical specicaons
Safety switch contact
Housing
Response me

< 20 ms (ISK)
< 10 ms (test)
Turn-o me 

U
E
 
 
Power consumpon
P

1 W 
Supply voltage
Terminal resistance of the sensors
Temperature range 
32
13. EC declaraon of conformity

ISK 77 / SPK 77



ISK 77 with SPK 55 and SPK 54
SPK 77 with SPK 54



EC - machinery direcve 2006/42/EC


EC - type approval





-


Manufacturer and Authorised Signatory:





ISK 77 / SPK 77 Inducve Safety Relay
English
33
English
Products of the series
ISK 77 E  
ISK 77 R  
ISK 77 W  
SPK 77 E  
SPK 77 R  
SPK 77 W  
SPK 55  
SPK 54 KM  
SPK 54 M  
SPK 54 S  
34
14. Mounng opons
14.1 Wall mounng.1 Wall mounngWall mounng
 
 1).
14.2 Mounng-rail mounng.2 Mounng-rail mounngMounng-rail mounng
   2).
 3 and 4)
.1
.2 .3 .4
ISK 77 / SPK 77 Inducve Safety Relay
English
72
Inducef veiligheidsrelais ISK 77 / SPK 77
6.2 Signaalweergaven

6.3 Aansluitklemmen

           
op Gnd aangesloten.



SKL
staonary
open




transmit
open

transmit

TEST












TEST

Pulsen 
1 Voedingsspanning buiten geldige waardebereik
2 
3 
4 
5 
ISK 77 R / ISK 77 W:










ISK 77 E:










open


ISK
9 1
Kleuren van draden:
1 = roze
2 = blauwe
3 = grijs
4 = groene
5 = geel
6 = bruin

8 = rood
9 = zwart
Nederlands
83
Nozen / Notes / Notes / Note / Noes
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84



Technische und betriebsrelevante Änderungen zu den in dieser Dokumen-
taon aufgeführten Produkten und Geräten sind jederzeit auch ohne Vor-
ankündigung vorbehalten.



Des modicaons techniques et importantes pour le fonconnement des
produits et appareils décrits dans cee documentaon sont possibles à tout
moment et sans préavis.



Technische en bedrijfsrelevante wijzigingen met betrekking tot de producten
en toestellen in deze documentae zijn ten allen jde, ook zonder vooraan-
kondiging, voorbehouden.



We reserve the right to make technical and operaonally relevant changes
to the products and devices described in this documentaon at any me
and without prior noce.



Con riserva di modiche tecniche e di funzionamento senza preavviso dei
prodo ed apparecchi descri nel presente documento.
Deutsch
English
Français
Italiano
Nederlands




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ASO Safety Solutions Indus Compact Owner's manual

Type
Owner's manual

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