PREVOST X3-45 Commuter Owner's manual

Category
Cars
Type
Owner's manual
OPERATOR’S
MANUAL
X3-45 COMMUTER COACH
COACH MANUFACTURER
X3-45 COMMUTER OPERATING MANUAL
March 2018
PA1633 MARCH 2018
Featuring:
REVISION DESCRIPTION DATE
FIRST RELEASE 03-2018
FOREWORD i
PA1633 X3-45 Commuter Operator’s Manual
This PREVOST X3-45 Commuter operating
manual conforms to the new GHG 2014
regulations. This manual has been prepared for
the Metropolitan Transportation Authority (MTA)
to thoroughly acquaint the driver and service
technicians with the equipment and features of
the coach in order to fully appreciate and safely
enjoy this vehicle. Prevost is committed to the
continuous improvement of coach quality,
reliability, durability and safety. With innovative
features, the X3-45 Commuter coach was
designed with passenger and driver safety and
comfort in mind.
This manual contains information available at the
time of publication.
NOTE
Pictures and illustrations in this manual are
used for reference only and may differ slightly
from the actual vehicle, however, key
comp
onents addressed in the manual are
represented as accurately as possible.
Driver's controls and instruments incorporate
advanced technology for enhanced driving ease
and security. This manual describes the main
features, instruments and controls, and servicing
requirements for the equipment. Read this
manual carefully to take advantage of the coach's
advanced features and to ensure optimum safety
and passenger comfort.
Keep this manual in the coach at all times. Make
sure this manual is kept with the coach when
ownership is transferred. Please use the
appropriate card at the end of this manual to
promptly notify Prevost of any change of address
or transfer of ownership. This will ensure we
provide fast and reliable coach service to all coach
operators.
DANGER, WARNING, CAUTION and
NOTE
. are
used throughout this manual to emphasize
important points when necessary:
DANGER
Directs the operator’s attention to unsafe
practices which could result in serious
personal injury or death.
WARNING
Directs the
operator’s attention to unsafe
practices which could result in serious
personal injury or severe damage to the
vehicle.
CAUTION
Directs the operator’s attention to unsafe
practices where personal injury is not likely
but damage to vehicle components could
occur.
NOTE
Indicates supplementary information essential
to the proper operation of the vehicle.
The service life of the coach depends on the kind
of attention it receives. Pay close attention to the
DANGER, WARNING, CAUTION and
NOTE
. Read
the various notices and instructions posted
throughout the coach and attached to
equipment.
Since continuous improvement is a primary focus at Prevost,
we reserve the right to make changes anytime, without notice,
and without incurring any obligation.
Before reproducing or copying this manual, in whole or in
part, written consent must be obtained from Prevost.
ii FOREWORD
PA1633 X3-45 Commuter Operator’s Manual
CRITICAL EMISSION-RELATED MAINTENANCE
Source of parts and repair:
A repair shop or person of the owner’s choosing must maintain, replace, or repair emission control
devices and systems per manufacturer's recommendations.
Replacement of tires that are GHG certified:
The original equipment tires installed on this vehicle at the factory were certified to the U.S. EPA
Greenhouse Gas (GHG) and National Highway Traffic Safety Administration (NHTSA) Fuel
Efficiency regulations. Replacement of these tires should
be with
a tire of equal or lower rolling
resistance levels (TRRL or Crr). Please consult your tire supplier(s) for appropriate replacement tires.
Maintaining a GHG certified tire:
In order to maintain the certified rolling resistance of the tires which optimize fuel economy, the
maintenance procedures provide by the tire manufacturer must be followed.
TABLE OF CONTENTS
PA1633 X3-45 Commuter Operator’s Manual
iii
SECTION 1
SECTION 2
SECTION 3
SECTION 4
SECTION 5
SECTION 6
SECTION 7
SECTION 8
SECTION 9
SECTION 10
SECTION 11
SECTION 12
SAFETY PRECAUTIONS……………………………..…………………1-1
COACH EXTERIOR………………………………………………………2-1
COACH INTERIOR…………………………………………………….…3-1
CONTROLS AND INSTRUMENTS……………………………………..4-1
OTHER FEATURES………………………………………………………5-1
STARTING AND STOPPING PROCEDURE…………………………..6-1
SAFETY FEATURES AND EQUIPMENT………………………………7-1
CARE AND MAINTENANCE…………………………………………….8-1
TECHNICAL INFORMATION……………………………………………9-1
ABBREVIATIONS…………………………………………….…………10-1
APPENDIX A – SERVICE LITERATURE ……………………………11-1
APPENDIX B – ALLISON TRANSMISSION’S OTHER FEAT…….12-1
SAFETY PRECAUTIONS 1-1
PA1633 X3-45 Commuter Operator’s Manual
SECTION 1 SAFETY PRECAUTIONS
SAFE OPERATING PRACTICES ................................................................................................................................. 2
DEFENSIVE DRIVING PRACTICES ............................................................................................................................. 2
OTHER PRECAUTIONS ............................................................................................................................................ 3
1-2 SAFETY PRECAUTIONS
PA1633 X3-45 Commuter Operator’s Manual
SAFE OPERATING PRACTICES
To ensure safe and reliable operation, heed the
following safety precautions.
• Operation and maintenance of the vehicle
must be performed only by qualified
personnel.
• Before driving, conduct a walk around
inspection and check that all baggage
compartment doors and equipment access
doors are securely shut.
• Make sure good visibility is maintained at all
times. Keep windshields clean and free of
obstructions.
• Adjust the driver's seat so that all controls
can be reached easily.
• Always wear your safety belt when driving.
• Check the instrument panel frequently. Do
not operate the vehicle when dials or
indicators do not indicate normal operating
conditions.
• Always pay attention to pedestrians passing
in front and behind the vehicle. Always yield
to pedestrians at pedestrian walkways.
• Do not drive over obstacles on the road.
Empty boxes, piles of leaves, and snowdrifts
could conceal hidden dangers that could
damage the vehicle suspension and
underbody.
• When turning or changing lanes, signal your
intention well in advance.
• When approaching to make a right turn,
reduce the space between the vehicle and
the curb to make sure another vehicle
cannot pass on the right. Since the vehicle
makes wide turns, allow enough space to
make safe turns.
• Switch from high beams to low beams when
meeting or following other vehicles within
500 feet (150 meters).
• Never leave the vehicle unattended with the
engine running or with the key in the ignition.
Turn off the engine, remove keys and apply
the parking brake before leaving the vehicle.
• Shut-off the engine before refueling, adding
oil, performing maintenance or servicing
tasks, unless stated otherwise.
• Fuel is highly flammable and explosive. Do
not smoke when refueling. Keep away from
open flames or sparks.
• Do not run the engine or HVAC system with
access doors left open. Close compartment
doors before operating any equipment.
• Do not remove the surge tank filler cap or
the cooling system pressure cap when the
engine is hot. Let the engine cool down
before removing filler caps.
• Do not attempt to push or pull-start the
vehicle.
• The service life of the vehicle depends on
the kind of maintenance it receives. Always
record any problems and report them
immediately to maintenance personnel.
DEFENSIVE DRIVING PRACTICES
• For city driving, allow a four to six second
travel interval between your vehicle and the
vehicle ahead. Increase this travel interval to
six to eight seconds for highway driving.
Increase time interval for driving at night or
in foul weather.
• Be prepared to stop when approaching an
intersection. The stopping distance of the
vehicle increases with the weight and speed.
• Establish eye-to-eye contact with other
drivers and with pedestrians. Use, high
beam and low beam headlights, turn signals
and horn as needed.
• On highway, don't stare at the road ahead.
Keep your eyes moving. Check mirrors and
dashboard instruments frequently.
• To keep the vehicle from drifting across
lanes during highway driving, always look
over the horizon on the road ahead.
• Adjust your speed to road conditions, traffic
and visibility. Never exceed the posted
speed limits.
• If another vehicle is following close behind,
reduce your speed to let the vehicle pass.
• For additional information about safe
operation and defensive driving practices,
contact the local department of motor
vehicles authority.
SAFETY PRECAUTIONS 1-3
PA1633 X3-45 Commuter Operator’s Manual
OTHER PRECAUTIONS
WARNING
This vehicle is not designed to carry standing
passengers.
DANGER
Make sure that electrical current or air
pressure is removed before performing any
work. A part may be energized even if the
ignition switch is OFF. A part may be under
pressure even if all tanks are empty. Before
performing any work on the vehicle, refer to
wiring diagrams and/or air schematics to
thoroughly understand the system.
WARNING
CALIFORNIA PROPOSITION 65:
Diesel engine exhaust and some of
its
constituents are known to the State of
California to cause cancer, birth defects and
other reproductive harm.
Battery posts, terminals and other related
accessories contain lead and lead
compounds, chemical known to the State of
California to cause cancer and other
reproductive harm.
Batteries also contain other chemicals known
to the State of California to cause cancer.
Wash hands after handling.
CAUTION
before welding. If modules (MCM, ECM, TCM,
ECU, and ABS) are not disconnected before
damaging
(EPROM, Chip). Refer to procedure described
in Maintenance Manual.
COACH EXTERIOR 2-1
PA1633 X3-45 Commuter Operator’s Manual
SECTION 2 COACH EXTERIOR
X3-45 COMMUTER EXTERIOR VIEWS ..................................................................................................................... 2
ENGINE COMPARTMENT OVERVIEW ..................................................................................................................... 3
ENGINE COMPARTMENT CURBSIDE DOOR ............................................................................................................ 4
ENGINE COMPARTMENT REAR DOOR .................................................................................................................... 4
EXHAUST AFTERTREATMENT SYSTEM ACCESS DOOR ............................................................................................. 5
ENGINE RADIATOR DOOR ...................................................................................................................................... 6
SCR CONVERTER ACCESS DOOR ............................................................................................................................. 6
CONDENSER COMPARTMENT (A/C) ....................................................................................................................... 7
EVAPORATOR COMPARTMENT .............................................................................................................................. 8
COOLANT HEATER COMPARTMENT ....................................................................................................................... 9
REAR FENDERS ....................................................................................................................................................... 9
FRONT ELECTRICAL AND SERVICE COMPARTMENT .............................................................................................. 10
BAGGAGE COMPARTMENTS ................................................................................................................................ 10
FUEL AND DIESEL EXHAUST FLUID (DEF) FILLER DOOR ......................................................................................... 11
BI-FOLD ENTRANCE DOOR ................................................................................................................................... 11
Opening door ....................................................................................................................................................... 11
Closing door ......................................................................................................................................................... 11
WHEELCHAIR LIFT ACCESS DOORS ....................................................................................................................... 12
REAR VIEW MIRRORS........................................................................................................................................... 12
HUBODOMETER ................................................................................................................................................... 12
2-2 COACH EXTERIOR
PA1633 X3-45 Commuter Operator’s Manual
X3-45 COMMUTER EXTERIOR VIEWS
X3-45 EXTERIOR VIEW (TYPICAL)
1. Engine air intake
2. Engine compartment curbside door
3. Hinged rear fenders
4. Fuel filler neck & DEF filler neck door
5. Condenser compartment
6. Lift mechanism access door
7. Wheelchair access door
8. Baggage compartment
9. Entrance door control switch
10. Bi-fold entrance door
11. Electronic destination sign or route number
12. Exhaust aftertreatment system access door
13. Engine compartment rear door
14. Rear-view mirrors
15. Transmission retarder off indicator light
16. Front towing air supply connector access door
17. Front electrical and service compartment
18. Driver’s power window
19. Evaporator compartment
20. Air dryer compartment
21. Radiator door
22. SCR converter access door
COACH EXTERIOR 2-3
PA1633 X3-45 Commuter Operator’s Manual
ENGINE COMPARTMENT OVERVIEW
ENGINE COMPARTMENT FEATURING VOLVO D13 ENGINE
1. Diesel Oxidation Catalyst (DOC) & Diesel Particulate Filter (DPF) Assembly;
2. Allison Transmission fluid dipstick;
3. Coolant fluid surge tank filler cap;
4. Coolant fluid surge tank sight glass;
5. Power steering fluid reservoir;
6. Engine oil dipstick;
7. Air filter;
8. Air filter restriction sensor;
9. Alternator, Road side
10. Alternators, Curb side;
11. Engine oil filler tube;
12. Central A/C compressor;
13. Compressor belt tensioner;
14. Charge air cooler;
15. Radiator;
16. Coolant fluid pressure relief valve;
17. Belt rooting tag;
18. Coolant recovery tank;
19. Air filter restriction indicator;
20. Engine compartement light switch;
21. Engine emergency stop button;
22. Radiator door opening lever;
23. Coolant recovery filler neck;
2-4 COACH EXTERIOR
PA1633 X3-45 Commuter Operator’s Manual
ENGINE COMPARTMENT CURBSIDE
DOOR
The engine compartment curb-side door
provides access to the following (if equipped):
• Engine compartment rear door release
handle;
• Booster terminals;
• Main power compartment (rear junction
box);
• Battery bank;
• Fuel filter/water separator;
• Air circuit fill valve;
• Battery charger 110 - 120 volt connector;
• Engine block heater 120-volts connector;
ENGINE COMPARTMENT CURB-SIDE DOOR
This door can be locked or unlocked using the
square drive T-key.
ENGINE COMPARTMENT R.H. SIDE 18607_1
A telltale light illuminates when one or more
compartments are unlocked.
ENGINE COMPARTMENT REAR
DOOR
To open the engine compartment rear door,
open the engine compartment curb side door
and pull the yellow handle located on the rear
door, grab the side of the door in the middle, pull
and lift the door.
OPENING ENGINE COMPARTMENT REAR
DOOR
WARNING
Unless otherwise stated, do not run the
engine when the engine compartment is open.
COACH EXTERIOR 2-5
PA1633 X3-45 Commuter Operator’s Manual
The door swings out to provide access to the
following:
• Engine;
• Alternator(s);
• A/C Compressor;
• Belt tension control valve (refer to chapter,
Care and Maintenance);
• Engine starting selector (refer to chapter,
Starting and Stopping Procedures);
• Coolant line shutoff valves;
• Certification plates;
• Engine coolant surge tank and filler cap;
• Air filter restriction indicator;
• Engine oil dipstick and filler tube;
• Power steering fluid reserve tank;
• Allison transmission fluid dipstick;
NOTE
The engine compartment lights will turn on
automatically when the engine door is
opened.
Check the engine compartment
lamps swith on the right top corner if no
light.
A catch engages to maintain the door in the full
open position. To close the door, slightly lift up
the door and release the catch before firmly
shutting down the door.
REAR DOOR SAFETY CATCH
EXHAUST AFTERTREATMENT
SYSTEM ACCESS DOOR
The engine door must be open before opening
the exhaust aftertreatment system access door.
To open the access door, lower the latch release
lever, using a flat tip screwdriver.
To close the door, lower the door and push
against the release lever spring to latch the door
shut.
2-6 COACH EXTERIOR
PA1633 X3-45 Commuter Operator’s Manual
ENGINE RADIATOR DOOR
The engine radiator door gives access to the
radiator electrical fans and power distribution
box.
RADIATOR DOOR
Open the engine compartment rear door to
access the engine radiator door release handle
Radiator door release handle is located inside
the left pillar (Arrow).
RADIATOR DOOR HANDLE LOCATION
Pull handle towards you to release radiator door.
RADIATOR DOOR RELEASE HANDLE
RADIATOR DOOR OPENED
WARNING
WHEN THE ENGINE IS RUNNING…
Cooling fans may activate at any moment.
Keep hands away from cooling fans or keep
the radiator door closed.
WARNING
Cooling fans may be running when the
engine is shut down in the following
conditions:
•
If a High Exhaust Temperature
condition exists
(e.g. following
regeneration). The CAC fans will keep
running for a maximum of 15 minutes.
• During the electric
Motor Test
Sequence, the cooling fans will start
running briefly.
SCR CONVERTER ACCESS DOOR
To gain access to the SCR converter, open the
radiator door first. At the top of the radiator
compartment, pull the catch connecting rod to
unlock the catalytic converter access door and
lift the door open.
Hold the door open by inserting the support rod
free end into the receptacle located on the left
side of the DPF.
COACH EXTERIOR 2-7
PA1633 X3-45 Commuter Operator’s Manual
UNLOCKING SCR CONVERTER ACCESS DOOR
WARNING
After inserting the support rod into the
receptacle, make sure the rod supports the
door securely from falling down on to your
head or body.
ACCESS TO THE SCR CONVERTER 04023
WARNING
External and internal temperatures remain hot
long after engine has been shutdown. Allow
the Exhaust Aftertreatment System
to cool
before handling. Wear protective clothing and
glove while servicing.
CONDENSER COMPARTMENT (A/C)
Open the fuel filler neck access hatch and push
the lever down to unlatch the condenser
compartment door.
OPENING CONDENSER DOOR
The condenser compartment provides access to
the following:
• Diesel Exhaust Fluid (DEF) Tank
• Condenser;
• Condenser fans and motors;
• Filter dryer and moisture indicator;
• Receiver tank;
PULLING THE CONDENSER-FAN ASSEMBLY
CAUTION
Only the strap should be used to pull the
condenser-
fan assembly open. Damage to
condenser could result if pulling
by other
means.
2-8 COACH EXTERIOR
PA1633 X3-45 Commuter Operator’s Manual
CONDENSER COMPARTMENT STRAP
CONDENSER COMPARTMENT (A/C) 22299
EVAPORATOR COMPARTMENT
The evaporator compartment door release latch
is located in the baggage compartment located
to its left. Pull the release latch then slide your
hand in the opening to depress the evaporator
compartment door secondary lock and swing
open.
OPENING THE EVAPORATOR COMPARTMENT DOOR
EVAPORATOR COMPARTMENT DOOR SECONDARY
LOCK LEVER
EVAPORATOR COMPARTMENT DOOR
The door features a recirculation damper
actuator, a temperature sensor and a disposable
filter.
RECIRCULATION DAMPER AND TEMP. SENSOR 22302_A
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PREVOST X3-45 Commuter Owner's manual

Category
Cars
Type
Owner's manual

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