Page is loading ...
Operator's manual
english
F 125 - 3
E277en1_02.doc F 125 - 3 GB 1
Seam lockers F125-3 Fig. 11224
Technical data F125-3
Max. sheet thickness 1.25 mm
Max. seam thickness 5 mm
for a max. material strength of 400 N/mm²
Max. flange height 40 mm
Working speed 5-6 m/min
Nominal power consumption 520 W
Number of strokes under maximum load 1800/min
Weight 2.2 kg
Operating pressure (flow pressure) 6 bar
Air consumption at 6 bar 0.4 m³/min
Required inner ∅ of
compressed air tube 9 mm
(maximum output is not reached if
∅ is smaller)
Noise / Vibration
Measured values established according to EN 50144.
The A-weighted sound level of the unit is typically
72 dB(A). The noise level can exceed 85 dB(A) during
operation.
Wear ear protection!
The hand-arm vibration is typically lower than
2.5 m/s².
Proper use
The TRUMPF seam locker F125-3 is a pneumatic
hand machine
• for finishing offset standing seams and angled
standing seams on properly premachined
workpieces, e.g. ducts, housings, containers, etc.
• The seam can be locked onto straight or curved
contours, and in corners and angles.
• Compressing metal edges for rubber, textile or
plastic workpieces.
GB
5 Eccentric shaft
43 Knurled nut for setting
the hammer opening
46 Knurled screw for
releasing or fastening
the adjustment
mechanism for the
hammer opening
47 Upper hammer
48 Flanged plate
49 Carrier plate
50 Lower hammer
324 Lever and On/off switch
331 Sleeve
5
46
48
47
50
43
49
324 331
2GB F 125 - 3 E277en1_02.doc
Safety instructions
Hazardless working with this unit is only
feasible if you read the operating manual and
safety instructions (red print with the
TRUMPF identity number 125699) completely
and follow the instructions included therein.
Danger of injury
Check the unit, compressed-air tube and
reception coupling before each use.
Have all damaged parts repaired by an
expert.
• Do not connect the compressed air unless the
machine is turned off.
• Always disconnect the compressed-air tube from
the machine before beginning any work on the
machine!
• Always guide the compressed-air tube back away
from the unit.
• Use only original TRUMPF accessories.
Before initial use
1. Read the chapter on safety.
Safety instructions
2. The flow pressure of the compressed air
must be 6 bar at the point of extraction.
3. Oil lubrication must take place for the com-
pressed-air motor.
Maintenance
Operating instructions
Damage to property
Check the oil lubrication of the compressed-
air motor every hour.
Turning the unit on and off
Fig. 11417
Turning on the unit: Press lever 1
Turning off the unit: Release lever 1 (the lever
springs back into initial position and the flow of com-
pressed air is interrupted).
Damage to property
Be careful that the machine should firstly be
fed to the workpiece when it is switched on
and full speed has been reached!
If you notice that the seam can no longer be properly
sealed, especially with thin plates, the cause could be
a worn plastic buffer. In this case, a new plastic buffer
must be installed.
Refer to the spare parts list for plastic buffer
(41).
1
1 Lever
E277en1_02.doc F 125 - 3 GB 3
Standing seam Fig. 11400
Hammer adjustment
The distance between the upper and lower hammer
must be set according to plate thickness or seam
thickness.
Refer to figs. 11400 and 11401
Hammer adjustment for standing seam
a) Release the small fastening screw (46).
b) With the motor running, set the hammer opening
to the desired seam thickness using the knurled
nut (43).
c) Arrest the small knurled screw (46).
d) Fold the seam.
Hammer adjustment for angled standing seams
a) Release the small knurled screw (46).
b) Set the maximum hammer opening with the large
knurled nut (43).
c) Arrest the small knurled screw (46).
d) Prefold the seam.
e) Release the small knurled screw (46) again.
f) With the motor running, set the hammer opening
to the desired seam thickness using the large
knurled nut (43).
g) Arrest the small knurled screw (46).
h) Fold the seam.
Overload protection
Minor variations in the seam thickness are
compensated for by the plastic buffer.
Angled standing seam Fig. 11401
43 Knurled nut
46 Knurled screw
47 Upper hammer
49 Carrier plate
50 Lower hammer
46 43 49
47 50
46
47
50
49
46 Knurled screw
47 Upper hammer
49 Carrier plate
50 Lower hammer
4GB F 125 - 3 E277en1_02.doc
Maintenance
Danger of injury
Always disconnect the compressed-air
tube from the machine before beginning
any work on the machine!
Gear/gear head l u b r i c a t i o n
Gear grease must only be refilled or changed after
repairs but no later, however, than after 300 hours of
operation.
Original
grease:
lubrication grease "G1"
TRUMPF Order No. 139440
Alternative
greases
BLASER Blasolube 308
BP Energrease HTB2
FUCHS Renoplex EP 1
MOBIL Mobiltemp SHC 32
Compressed-air motor l u b r i c a t i o n
Damage to property
Lubrication of the compressed-air motor
is very important. The motor will fail if it
is operated without lubrication even for a
short time.
Install oil lubricating device in the compressed-air
line (e.g. Atlas Copco DIM 25).
Checking the oil supply of the motor
Hold a piece of paper in front of the exhaust opening
in the motor housing while the machine is running.
The oil supply is sufficient if oil stains form.
Recommended oils (compressed-air motor
lubrication):
• BP Energol RD 80 (-15 to +10° C)
• BP Energol RD-E80 (+10 to +30° C)
• SHELL Tellus Oil 15 (-15 to +10° C)
• Torculla 33 (+10 to +30° C)
Cleaning
Clean the filter 327 every 10 operating hours in order
to prevent throttling or power loss.
See the spare parts list for a diagram of filter
327.
Changing vanes
The performance of the machine decreases if the
vanes are excessively worn.
Vane replacement and all other repair work is to be
carried out by an expert!
Vane set (set of 4) on the rotor of the
compressed-air motor. See Item 315 in the
spare parts list for corresponding diagram.
Repairs
Danger of injury
Pneumatic tools comply with the relevant
safety regulations. Repairs may only be
carried out by qualified electricians in order
to prevent unnecessary accidents.
Use only o r i g i n a l s p a r e p a r t s.
Please note the specifications on the output plate.
You will find a list of TRUMPF representatives
at the back of this operating manual.
E277en1_02.doc F 125 - 3 GB 5
Wearing parts
F125-3 Order no.
Upper hammer 102964
Lower hammer 105448
Plastic buffer 105449
Original accessories
Accessories delivered with the machine
Description Order no.
Sleeve
(spare parts liste pos. 331) 058378
Operating manual 128625
Safety instructions (red print) 125699
Case 345243
Ordering spare parts and wearing
parts
To avoid delays and wrong deliveries, please proceed
as follows when ordering replacement parts:
• When ordering spare parts or wearing parts,
please use the 6-digit TRUMPF stock number of
the respective part.
• Other information required with an order:
- for electrical parts: voltage
- required quantity
- machine type
• Information required for shipping:
- your exact address
- desired mode of shipment (e.g. air mail,
express mail, ordinary freight, parcel post,
etc.)
• Send your order to your TRUMPF representative.
You will find a list of TRUMPF
representatives at the back of this
operating manual.
Notes on documentation
The document was written by the Technical
Documentation department of TRUMPF GmbH + Co.
KG.
All rights reserved, particularly those concerning the
duplication, distribution and translation of this
documentation, even in the event of property right
registration.
TRUMPF GmbH + Co. KG
6GB F 125 - 3 E277en1_02.doc
/
