CMP 5.0, 400 V, 3 Ph, 50 Hz / Part 2 Overview, operation and service
Table of contents
Table of contents
1 General information................................... 5
1.1 Information regarding the operating
manual.............................................. 5
1.2 Division............................................. 5
1.3 Keep the manual for future refer-
ence.................................................. 5
1.4 Display of safety and warning
notices.............................................. 6
1.5 Name plate....................................... 6
1.6 EC Declaration of Conformity........... 7
1.7 Quality Control sticker...................... 8
1.8 QR code........................................... 8
1.9 Intended use.................................... 9
1.9.1 Intended use of the CMP 5.0........... 9
1.9.2 Purpose of fitting block..................... 9
1.9.3 Purpose of solenoid valve................ 10
1.9.4 Purpose of flowmeter....................... 10
1.9.5 Intended purpose of booster pump.. 11
1.9.6 Purpose of air compressor............... 11
2 Technical data............................................. 13
2.1 General information.......................... 13
2.2 Power connection............................. 13
2.3 Operating conditions........................ 14
2.4 Performance values of pump unit R
7–3 S................................................ 14
2.5 Sound power level............................ 14
2.6 Vibrations.......................................... 14
3 Transport, packing and storage................ 15
3.1 Safety instructions for transport........ 15
3.2 Transport inspection......................... 16
3.3 Packaging......................................... 16
3.4 Transport information for the distrib-
utor/operator..................................... 17
3.5 Securing for transport....................... 17
3.5.1 Securing for transport....................... 17
3.6 Transport.......................................... 18
3.7 Transport by car or truck.................. 18
3.8 Transport by forklift.......................... 19
3.9 Transporting a running machine....... 20
4 Description.................................................. 21
4.1 Overview........................................... 21
4.2 Functional description...................... 22
4.3 Fields of application......................... 23
4.4 Description of assemblies................ 23
4.4.1 Control box....................................... 24
4.4.2 Pump motor with container and
pump................................................. 25
4.4.3 Water and air fitting.......................... 26
4.4.4 Mortar pressure gauge..................... 27
4.5 Operating modes.............................. 28
4.6 Pressure booster pump.................... 30
5 Operation..................................................... 32
5.1 Safety............................................... 32
5.1.1 Safety rules...................................... 33
5.1.2 Set up silo with CMP........................ 33
5.1.3 Mounting on the silo......................... 33
5.1.4 Monitoring the machine.................... 34
5.1.5 Hazardous dusts.............................. 34
5.1.6 Safety system................................... 35
5.1.7 System monitoring............................ 37
5.1.8 Mortar pressure gauge..................... 37
5.2 Inspection by machine operator....... 38
5.3 Preparing the machine..................... 38
5.3.1 Risk of injury due to rotating shafts.. 38
5.3.2 Connecting the power supply........... 39
5.3.3 Connecting the water supply............ 40
5.3.4 Setting the water quantity................. 42
5.3.5 Toggle the step switch...................... 43
5.3.6 Checking the mortar consistency..... 43
5.3.7 Pull pump unit from frame................ 44
5.3.8 Mortar hoses.................................... 45
5.3.9 Compressed air supply.................... 46
5.3.10 Filling the pump container with
material............................................. 47
5.3.11 Booster pump (accessories)............. 48
5.4 Shutdown in case of emergency...... 49
5.5 Remote control................................. 50
5.6 Applying mortar................................ 51
5.6.1 Switching to automatic mode........... 52
5.6.2 Opening the air tap on the spray
gun.................................................... 52
5.7 Interruption of work.......................... 53
5.7.1 In case of longer interruption of
work / break...................................... 53
5.8 Switching off the air compressor...... 54
5.9 Switching off the machine................ 54
5.10 Ventilating the silo............................ 55
5.11 Action in case of power failure......... 55
5.11.1 Discharging mortar pressure............ 56
5.11.2 Switching on the machine again
after a power failure......................... 56
5.12 Measures to be taken in case of
water outage.................................... 57
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