Delivery pump ZP 3 XL FC-400V / Part 2 Overview, operation and service
Table of contents
Table of contents
1 General information................................... 5
1.1 Information regarding the operating
manual.............................................. 5
1.2 Division............................................. 5
1.3 Display of safety and warning
notices.............................................. 5
1.4 Keep the manual for future refer-
ence.................................................. 6
1.5 Name plate....................................... 6
1.6 EC Declaration of Conformity........... 7
1.7 Quality Control sticker...................... 8
1.8 Intended use.................................... 8
1.8.1 Purpose of air compressor............... 8
1.8.2 Safety devices of air compressor..... 9
1.8.3 General setup of the air compressor 9
1.8.4 Hot surfaces on the air compressor.. 9
2 Technical data............................................. 10
2.1 General information.......................... 10
2.2 Power connection............................. 10
2.3 Operating conditions........................ 11
2.4 Performance values of pump unit R
7–3.................................................... 11
2.5 Performance values of pump unit T
10–1.5............................................... 11
2.6 Sound power level............................ 11
2.7 Vibrations.......................................... 12
3 Transport, packing and storage................ 13
3.1 Safety instructions for transport........ 13
3.2 Transport inspection......................... 14
3.3 Packaging......................................... 14
3.4 Transport.......................................... 15
3.5 Transport by car or truck.................. 15
3.6 Transporting a running machine....... 15
4 Description.................................................. 16
4.1 Overview........................................... 16
4.2 Functional description ZP 3 XL........ 16
4.3 Fields of application......................... 17
4.4 Advantages at a glance.................... 17
4.5 Description of assemblies................ 18
4.5.1 Control box item no. 00103142........ 18
4.5.2 Frame with material hopper............. 19
4.5.3 Pump unit R 7–3.............................. 19
4.5.4 Pump unit T 10–1.5.......................... 19
4.5.5 Pump motor 7.5 kW, 175 rpm.......... 20
4.5.6 Vibrating screen, complete............... 20
4.5.7 Mortar pressure gauge..................... 20
4.6 Operating modes.............................. 21
4.7 Accessories...................................... 21
5 Operation..................................................... 24
5.1 Safety............................................... 24
5.1.1 Safety rules...................................... 24
5.1.2 Monitoring the machine.................... 25
5.1.3 Hazardous dusts.............................. 25
5.1.4 Safety system................................... 25
5.1.5 Mortar pressure gauge..................... 26
5.2 Inspection by machine operator....... 26
5.3 Preparing the machine..................... 26
5.3.1 Risk of injury due to rotating pump
shaft.................................................. 26
5.3.2 Positioning machine......................... 27
5.3.3 Connecting the power supply........... 27
5.3.4 Switching on the machine................ 28
5.3.5 Drain residual water......................... 28
5.3.6 Mortar hoses.................................... 29
5.3.7 Compressed air supply.................... 30
5.3.8 Feeding material to the machine...... 31
5.4 Shutdown in case of emergency...... 31
5.5 Putting the machine into operation... 32
5.5.1 Feeding material to the machine...... 32
5.5.2 Potentiometer................................... 32
5.6 Remote control................................. 32
5.7 Applying mortar................................ 33
5.7.1 Opening the air tap on the spray
gun.................................................... 34
5.8 Pump screed or masonry mortar...... 34
5.9 Interruption of work.......................... 34
5.9.1 In case of longer interruption of
work / break...................................... 35
5.10 Switching off the air compressor...... 35
5.11 Switching off the machine................ 36
5.12 Action in case of power failure......... 36
5.12.1 Discharging mortar pressure............ 37
5.12.2 Switching on the machine again
after a power failure......................... 37
5.13 Measures in case of risk of frost....... 38
5.14 Ending work / cleaning the machine. 38
5.14.1 Cleaning........................................... 38
5.14.2 Secure against restarting................. 38
5.14.3 Running the machine empty............ 39
5.14.4 Disconnecting and cleaning the
mortar hose...................................... 39
5.14.5 Cleaning the material hopper........... 41
5.14.6 Drain residual water......................... 41
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