Thermo Fisher Scientific Dionex Integrion HPIC System Owner's manual

Thermo Scientific

Dionex Integrion HPIC

System

Operator’s Manual

22153-97003 Revision 04 August 2016

Chromeleon and ERS are registered trademarks of Thermo Fisher Scientific Inc. in the United States. Acrobat,

Adobe, and Adobe Reader are registered trademarks of Adobe Systems Incorporated in the United States and

other countries. Microsoft and Windows are registered trademarks of Microsoft Corporation in the United

States and other countries.

The following are registered trademarks in the United States and possibly other countries: Kel-F is a registered

trademark of 3M Corporation. KIMWIPES is a registered trademark of Kimberly-Clark Corporation. Ultem is

a registered trademark of General Electric Company.

PEEK is a trademark of Victrex PLC.

All other trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.

Thermo Fisher Scientific Inc. provides this document to its customers with a product purchase to use in the

product operation. This document is copyright protected and any reproduction of the whole or any part of this

document is strictly prohibited, except with the written authorization of Thermo Fisher Scientific Inc.

The contents of this document are subject to change without notice. All technical information in this

document is for reference purposes only. System configurations and specifications in this document supersede

all previous information received by the purchaser.

Thermo Fisher Scientific Inc. makes no representations that this document is complete, accurate or error-

free and assumes no responsibility and will not be liable for any errors, omissions, damage or loss that might

result from any use of this document, even if the information in the document is followed properly.

This document is not part of any sales contract between Thermo Fisher Scientific Inc. and a purchaser. This

document shall in no way govern or modify any Terms and Conditions of Sale, which Terms and Conditions of

Sale shall govern all conflicting information between the two documents.

Release history: Revision 01 released February 2016; initial release of instrument

Revision 02 released March 2016; international compliance section updated

Revision 03 released May 2016; international compliance section updated

Revision 04 released August 2016; international compliance section updated

Software version: Chromeleon 7.2 SR4 and later

For Research Use Only. Not for use in diagnostic procedures.

Thermo Scientific Dionex Integrion Operator’s Manual i

C

Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Related Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii

Safety and Special Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii

Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii

Regulatory Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix

FCC/IC Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

AVIS FCC/IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x

International Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi

Notice on Lifting and Handling of Thermo Scientific Instruments . . . . . . . xvii

Notice on the Proper Use of Thermo Scientific Instruments . . . . . . . . . . . . xvii

WEEE Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii

Conformité DEEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii

WEEE Konformität. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xviii

Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

Introduction to Ion Chromatography (IC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Deionized Water Requirements for IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction to the Dionex Integrion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard System Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

System Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 2 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Mobile Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Chromeleon 7 Chromatography Data System . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Electrolytic Device Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Consumable Device Tracking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Eluent Reservoirs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

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ii Dionex Integrion Operator’s Manual Thermo Scientific

Pump Compartment Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Shutoff Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Eluent Degas System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Pump Seal Wash System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Eluent Generator (EG) Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Eluent Generator Cartridge (Dionex EGC). . . . . . . . . . . . . . . . . . . . . . . . . . 24

Continuously Regenerated Trap Column (Dionex CR-TC) . . . . . . . . . . . . . 25

Dionex RFIC Eluent Degasser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Dionex EPM 500 Electrolytic pH Modifier and Carbonate Mixer . . . . . . . . 25

Column Compartment Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

High-Pressure Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Detector Compartment Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Temperature-Controlled Detector Compartment . . . . . . . . . . . . . . . . . . . . . 29

Leak Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Conductivity Detector (CD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Suppressors, CRD, and SRN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Electrochemical Detector (ED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Temperature Control Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Rear Panel Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Gas Regulator and Low-Pressure Valve Mounting Locations. . . . . . . . . . . . . 35

Tubing Chase and Waste Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Vacuum Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Drain Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Low-Pressure Valve Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Relay, Power, Analog Output, and TTL Connectors. . . . . . . . . . . . . . . . . . . 37

USB Status LED and USB Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Power Switch, Fuse Holder, and Power Receptacle . . . . . . . . . . . . . . . . . . . . 37

Low-Pressure Valve Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

System Flow Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Chapter 3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Starting Up the System (Overview) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Setting Up the Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Setting Up the Seal Wash System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Turning On the System Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Connecting to Chromeleon. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Priming the Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Equilibrating the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Preparing Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Collecting and Storing Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Pretreating Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Diluting Samples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Loading Samples into the Loop or Concentrator . . . . . . . . . . . . . . . . . . . . . . . . 54

Contents

Thermo Scientific Dionex Integrion Operator’s Manual iii

Performing Sample Analyses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

System Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Consumables Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

ED Cell Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Operating the EG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Selecting an Eluent Concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Entering the Eluent Concentration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Operating the ED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

ED Cell Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Electrochemical Detection Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Waveforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Collecting and Storing Amperometry Data . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Using Rear Panel Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Connecting the I/O Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Assigning TTL Input Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Controlling Relay and TTL Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Selecting Analog Output Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Chapter 4 Dionex Integrion Mobile App Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Overview of Mobile App Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Device Selection Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Quick Access Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Using the Mobile App with Chromeleon. . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Home Page Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Pump Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Pump Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Valves Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Detector Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Conductivity Detector (CD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Electrochemical Detector (ED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Electrolytics Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

Temperature Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Plot Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Analog Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

TTL/Relay Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

TTL Input Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Consumables Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Calibration Pages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Information Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Chapter 5 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Weekly Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Annual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

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iv Dionex Integrion Operator’s Manual Thermo Scientific

Chapter 6 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

Troubleshooting Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Troubleshooting System Component Symptoms. . . . . . . . . . . . . . . . . . . . . . . 137

No Communication with Chromeleon . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

Liquid Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Low or Decreasing System Backpressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

High or Increasing System Backpressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

Unstable System Backpressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Pump Does Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Pump Stops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Degas Vacuum Pump Low Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

Degas Vacuum Pump Does Not Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

EG Stops Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

ED Cell pH Readouts Incorrect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147

Troubleshooting Chromatogram Symptoms . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Tailing Peaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

Fronting Peaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Low Efficiency (Peak Broadening). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

Loss of Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158

Split Peak or Dip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Low Detector Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Non-Reproducible Peak Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Varying Peak Retention Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Unknown Peaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Missing Peaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

Noisy Baseline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Drifting Baseline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

High Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Chapter 7 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

Replacing Tubing and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Fitting and Tube Connection Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Installing and Tightening Ferrule Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Installing and Tightening IC PEEK Viper Fittings . . . . . . . . . . . . . . . . . . . 181

Cutting Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182

Servicing Pump Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Replacing Pump Check Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183

Replacing Pump Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

Replacing a Pump Piston. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190

Replacing the Seal on the Pump Priming Valve Knob . . . . . . . . . . . . . . . . . 192

Servicing Eluent Generator Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Replacing a Dionex EGC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193

Replacing a Dionex CR-TC 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

Contents

Thermo Scientific Dionex Integrion Operator’s Manual v

Servicing High-Pressure (Injection) Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Rebuilding a High-Pressure Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

Replacing a High-Pressure Valve Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

Servicing a Dionex Integrion Conductivity Detector. . . . . . . . . . . . . . . . . . . . 201

Calibrating a CD Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

Replacing a CD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Removing Trapped Air from a CD Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Replacing a Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204

Servicing a Dionex Integrion Electrochemical Detector. . . . . . . . . . . . . . . . . . 205

Disconnecting an ED Cell. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Replacing an ED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

Replacing a Disposable Working Electrode Gasket . . . . . . . . . . . . . . . . . . . 206

Replacing a Conventional Working Electrode Gasket . . . . . . . . . . . . . . . . . 207

Polishing a Conventional Working Electrode . . . . . . . . . . . . . . . . . . . . . . . 209

Replacing a pH-Ag/AgCl Reference Electrode . . . . . . . . . . . . . . . . . . . . . . . 211

Replacing a PdH Reference Electrode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Changing the Main Power Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

Appendix A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221

Appendix B Reordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .225

Contents

vi Dionex Integrion Operator’s Manual Thermo Scientific

Thermo Scientific Dionex Integrion Operator’s Manual vii

P

Preface

This manual describes the functional features of the Thermo Scientific™ Dionex™ Integrion™

HPIC™ System and provides instructions for system startup, shutdown, operation,

maintenance, troubleshooting, and service. The system is available in two models: the Dionex

Integrion and the Dionex Integrion RFIC™. For convenience, the Dionex Integrion name is

used throughout this manual. Unless otherwise specified, all references apply to both models.

.

Related Documentation

In addition to this guide, the following related documents are provided on the Thermo

Scientific Reference Library DVD (P/N 60-053891).

•Dionex Integrion HPIC System Installation Instructions (Document No. 22153-97002)

•Dionex AS-AP Autosampler Operator’s Manual (Document No. 065361)

•Dionex AS-DV Autosampler Operator’s Manual (Document No. 065259)

• Manuals for Dionex consumable products (columns, suppressors, Dionex EGC, Dionex

CR-TC 600, Dionex CRD)

• Chromeleon 7 Installation Guide (Document No. 7729.0003)

• Chromeleon 7 Quick Start Guide (Document No. 7729.0004)

Contents

•Related Documentation

•Safety Information

•Regulatory Compliance

Preface

viii Dionex Integrion Operator’s Manual Thermo Scientific

Safety Information

The Dionex Integrion was manufactured by Thermo Fisher Scientific at the following

location: Thermo Finnigan LLC 355 River Oaks Parkway, San Jose, CA 95134 U.S.A. The

Dionex Integrion is designed for ion chromatography (IC) applications and should not be

used for any other purpose. Operation of a Dionex Integrion in a manner not specified by

Thermo Fisher Scientific may result in personal injury.

If there is a question regarding appropriate usage, contact Technical Support for Dionex

products. In the U.S. and Canada, call 1-800-532-4752. Outside the U.S. and Canada, call

the nearest Thermo Fisher Scientific office.

Safety and Special Notices

Make sure you follow the precautionary statements presented in this guide. The safety and

other special notices appear in boxes.

Safety and special notices include the following:

Safety Symbols

These symbols appear on the Dionex Integrion HPIC System or on labels affixed to the

system:

Alternating current.

Primary protective conductor terminal.

Secondary protective conductor terminal.

Power supply is on.

CAUTION Highlights hazards to humans, property, or the environment. Each CAUTION

notice is accompanied by an appropriate CAUTION symbol.

IMPORTANT Highlights information necessary to prevent damage to the system or

software, loss of data, or invalid test results; or might contain information that is critical

for optimal performance of the system.

Note Highlights information of general interest.

Tip Highlights helpful information that can make a task easier.

Preface

Thermo Scientific Dionex Integrion Operator’s Manual ix

Power supply is off.

Indicates a potential hazard. Refer to this operator’s manual for an explanation of

the hazard and how to proceed.

Regulatory Compliance

Thermo Fisher Scientific performs complete testing and evaluation of its products to ensure

full compliance with applicable domestic and international regulations. When the system is

delivered to you, it meets all pertinent electromagnetic compatibility (EMC) and safety

standards.

Changes that you make to your system may void compliance with one or more of these EMC

and safety standards. Changes to your system include replacing a part or adding components,

options, or peripherals not specifically authorized and qualified by Thermo Fisher Scientific.

To ensure continued compliance with EMC and safety standards, replacement parts and

additional components, options, and peripherals must be ordered from Thermo Fisher

Scientific or one of its authorized representatives.

The regulatory marks on the model/data label of the Dionex Integrion HPIC System indicate

that the system is in compliance with the following Safety and EMC standards:

• UL 61010-1:2012

• UL 61010-2-010:2015

• CAN/CSA-C22.2 No. 61010-1-12

• CAN/CSA-C22.2 No. 61010-2-010:15

• FCC Part 15 Subpart B (per ANSI C63.4: 2009) and Industry Canada ICES-003 Issue 5,

August 2012 for a Class B Device

• Standards of countries other than Canada and the United States, as applicable (see

“International Compliance” on page xi)

The CE mark on the model/data label of the Dionex Integrion HPIC System indicates that

the system is in compliance with the following European Union Directives as is evidenced by

compliance to the associated standard where appropriate:

• LVD Directive: 2014/35/EU by conforming to IEC/EN 61010-1:2010 (3rd edition) and

IEC/EN 61010-2-010:2014 (3rd edition)

• EMC Directive: 2014/30/EU by conforming to EN 61326-1:2013, EN 61326-2-6:2006

• R&TTE Directive: 1999/5/EC by conforming to ETSI EN 301 489-1 V1.9.2 (2011-09)

Preface

xDionex Integrion Operator’s Manual Thermo Scientific

FCC/IC Notices

This product may contain:

These devices comply with Part 15 of the FCC rules and Industry Canada license-exempt RSS

standards. Operation of this device is subject to the following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference that may cause

undesired operation.

This equipment has been tested and found to comply with the limits for a Class B digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference in a residential installation. This equipment generates,

uses and can radiate radio frequency energy and, if not installed and used in accordance with

the instructions, may cause harmful interference to radio communications. However, there is

no guarantee that interference will not occur in a particular installation. If this equipment

does cause harmful interference to radio or television reception, which can be determined by

turning the equipment off and on, the user is encouraged to try to correct the interference by

one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the

receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Any modifications could void the user’s authority to operate the equipment.

Refer to the Wi-Fi or RFID module data sheets for additional module information.

AVIS FCC/IC

Ce produit peut contenir:

Cet appareil est conforme à la partie 15 des règles de la FCC et d'Industrie Canada RSS

normes exemptes de licence. Le fonctionnement de cet appareil est soumis à la deux

conditions suivantes:

1. Ce dispositif ne doit pas causer d'interférences nuisibles, et

Wi-Fi Module RFID Module

FCC ID: YOPGS2011MIZ WZ4-NOVA001

IC: 9154A-GS2011MIZ 5893A-NOVA2011

Wi-Fi Module RFID Module

FCC ID: YOPGS2011MIZ WZ4-NOVA001

IC: 9154A-GS2011MIZ 5893A-NOVA2011

Preface

Thermo Scientific Dionex Integrion Operator’s Manual xi

2. Cet appareil doit accepter toute interférence reçue, y compris les interférences qui peuvent

causer un mauvais fonctionnement.

Cet équipement a été testé et déclaré conforme aux limites d'un appareil numérique de classe

B, conformément à la partie 15 des règles de la FCC. Ces limites sont conçues pour fournir

une protection raisonnable contre les interférences nuisibles dans une installation résidentielle.

Cet équipement génère, utilise et peut émettre de l'énergie radiofréquence et, se il ne est pas

installé et utilisé conformément aux instructions, peut causer des interférences nuisibles aux

communications radio. Cependant, il ne est pas garanti que des interférences ne se produiront

pas dans une installation particulière. Si cet équipement provoque des interférences nuisibles à

la réception radio ou de télévision, ce qui peut être déterminé en mettant l'équipement hors et

sous tension, l'utilisateur est encouragé à essayer de corriger l'interférence par une ou plusieurs

des mesures suivantes:

• Réorienter ou déplacer l'antenne de réception.

• Augmentez la distance entre l'équipement et le récepteur.

• Branchez l'appareil dans une prise sur un circuit différent de celui sur lequel le récepteur

est branché.

• Consulter le revendeur ou un technicien radio / TV expérimenté.

Toute modification peut annuler le droit de l'utilisateur à utiliser l'équipement.

Pour plus d'information sur les modules Wi-Fi et RFID, veuillez-vous référer à leurs fiches

techniques.

International Compliance

Brazil

India

System Wi-Fi module RFID module

Dionex Integrion

Dionex Integrion RFIC

Gainspan GS2011M Skyetek (now Jadak) SM-NV

System Wi-Fi module RFID module

Dionex Integrion

Dionex Integrion RFIC

Gainspan GS2011M

ETA-824/2016/ERLO

Jadak SM-NV

ETA-876/2016/ERLO

1219-16-3693

1431-16-2716

Preface

xii Dionex Integrion Operator’s Manual Thermo Scientific

Japan

Singapore

Thailand

UAE

System Wi-Fi module RFID module

Dionex Integrion

Dionex Integrion RFIC

Gainspan GS2011MIZ Jadak SM-NV

System Wi-Fi module RFID module

Dionex Integrion N/A

Dionex Integrion RFIC

System

This telecommunication equipment is in compliance with NTC requirements.

System

Dionex Integrion

Dionex Integrion RFIC

Complies with

IDA Standards

Dealer’s Licence No. N0373-16

Complies with

IDA Standards

Dealer’s Licence No. N0374-16

Complies with

IDA Standards

Dealer’s Licence No. N0375-16

TRA

REGISTERED No:

DA48560/16

DEALER No:

ER44279/16

TRA

REGISTERED No:

DA48560/16

DEALER No:

ER442266/16

Preface

Thermo Scientific Dionex Integrion Operator’s Manual xiii

Notice on Lifting and Handling of Thermo Scientific Instruments

For your safety, and in compliance with international regulations, the physical handling of this Thermo

Fisher Scientific instrument requires a team effort to lift and/or move the instrument. This instrument

is too heavy and/or bulky for one person alone to handle safely.

Notice on the Proper Use of Thermo Scientific Instruments

In compliance with international regulations: Use of this instrument in a manner not specified by

Thermo Fisher Scientific could impair any protection provided by the instrument.

WEEE Compliance

This product is required to comply with the European Union’s Waste Electrical & Electronic

Equipment (WEEE) Directive 2002/96/EC. It is marked with the following symbol:

Thermo Fisher Scientific has contracted with one or more recycling or disposal companies in

each European Union (EU) Member State, and these companies should dispose of or recycle

this product. See www.thermoscientific.rohs for further information on Thermo Fisher

Scientific’s compliance with these Directives and the recyclers in your country.

Conformité DEEE

Ce produit est conforme avec la directive européenne (2002/96/EC) des Déchets

d'Equipements Electriques et Electroniques (DEEE). Il est marqué par le symbole suivant:

Thermo Fisher Scientific s'est associé avec une ou plusieurs sociétés de recyclage dans chaque

état membre de l’Union Européenne et ce produit devrait être collecté ou recyclé par

celle(s)-ci. Pour davantage d'informations, rendez-vous sur la page

www.thermoscientific.fr/rohs.

Preface

xiv Dionex Integrion Operator’s Manual Thermo Scientific

WEEE Konformität

Dieses Produkt entspricht der EU Waste Electrical & Electronic Equipment (WEEE)

Richtlinie 2002/96/EC. Es ist mit dem folgenden Symbol gekennzeichnet:

Thermo Fisher Scientific hat Vereinbarungen mit Verwertungs-/Entsorgungsfirmen in allen

EU-Mitgliedsstaaten getroffen, damit dieses Produkt durch diese Firmen wiederverwertet

oder entsorgt werden kann. Weitere Informationen finden Sie unter

www.thermoscientific.de/rohs.

CAUTION Symbol CAUTION VORSICHT ATTENTION PRECAUCION AVVERTENZA

Electric Shock: This instrument uses

high voltages that can cause personal

injury. Before servicing, shut down the

instrument and disconnect the instrument

from line power. Keep the top cover on

while operating the instrument. Do not

remove protective covers from PCBs.

Elektroschock: In diesem Gerät werden

Hochspannungen verwendet, die

Verletzungen verursachen können. Vor

Wartungsarbeiten muß das Gerät

abgeschaltet und vom Netz getrennt

werden. Betreiben Sie das Gerät nicht mit

abgenommenem Deckel. Nehmen Sie die

Schutzabdeckung von Leiterplatten nicht

ab.

Choc électrique: L’instrument utilise des

tensions capables d’infliger des blessures

corporelles. L’instrument doit être arrêté et

débranché de la source de courant avant

tout intervention. Ne pas utiliser

l’instrument sans son couvercle. Ne pas

enlever les étuis protecteurs des cartes de

circuits imprimés.

Descarga eléctrica: Este instrumento

utiliza altas tensiones, capaces de

producir lesiones personales. Antes de

dar servicio de mantenimiento al

instrumento, éste debera apagarse y

desconectarse de la línea de alimentacion

eléctrica. No opere el instrumento sin sus

cubiertas exteriores quitadas. No remueva

las cubiertas protectoras de las tarjetas

de circuito impreso.

Shock da folgorazione. L’apparecchio è

alimentato da corrente ad alta tensione

che puo provocare lesioni fisiche. Prima di

effettuare qualsiasi intervento di

manutenzione occorre spegnere ed isolare

l’apparecchio dalla linea elettrica. Non

attivare lo strumento senza lo schermo

superiore. Non togliere i coperchi a

protezione dalle schede di circuito

stampato (PCB).

Chemical: This instrument might contain

hazardous chemicals. Wear gloves when

handling toxic, carcinogenic, mutagenic,

or corrosive or irritant chemicals. Use

approved containers and proper

procedures to dispose waste oil.

Chemikalien: Dieses Gerät kann

gefährliche Chemikalien enthalten. Tragen

Sie Schutzhandschuhe beim Umgang mit

toxischen, karzinogenen, mutagenen oder

ätzenden/reizenden Chemikalien.

Entsorgen Sie verbrauchtes Öl

entsprechend den Vorschriften in den

vorgeschriebenen Behältern.

Chimique: Des produits chimiques

dangereux peuvent se trouver dans

l’instrument. Portez des gants pour

manipuler tous produits chimiques

toxiques, cancérigènes, mutagènes, ou

corrosifs/irritants. Utiliser des récipients

et des procédures homologuées pour se

débarrasser des déchets d’huile.

Química: El instrumento puede contener

productos quimicos peligrosos. Utilice

guantes al manejar productos quimicos

tóxicos, carcinogenos, mutagenos o

corrosivos/irritantes. Utilice recipientes y

procedimientos aprobados para

deshacerse del aceite usado.

Prodotti chimici. Possibile presenza di

sostanze chimiche pericolose

nell’apparecchio. Indossare dei guanti per

maneggiare prodotti chimici tossici,

cancerogeni, mutageni, o

corrosivi/irritanti. Utilizzare contenitori

aprovo e seguire la procedura indicata per

lo smaltimento dei residui di olio.

Heat: Before servicing the instrument,

allow any heated components to cool.

Hitze: Warten Sie erhitzte Komponenten

erst nachdem diese sich abgekühlt haben.

Haute Temperature: Permettre aux

composants chauffés de refroidir avant

tout intervention.

Altas temperaturas: Permita que los

componentes se enfríen, ante de efectuar

servicio de mantenimiento.

Calore. Attendere che i componenti

riscaldati si raffreddino prima di

effetturare l’intervento di manutenzione.

Fire: Use care when operating the system

in the presence of flammable gases.

Feuer: Beachten Sie die einschlägigen

Vorsichtsmaßnahmen, wenn Sie das

System in Gegenwart von entzündbaren

Gasen betreiben.

Incendie: Agir avec précaution lors de

l’utilisation du système en présence de

gaz inflammables.

Fuego: Tenga cuidado al operar el

sistema en presencia de gases

inflamables.

Incendio. Adottare le dovute precauzioni

quando si usa il sistema in presenza di gas

infiammabili.

Eye Hazard: Eye damage could occur

from splattered chemicals or flying

particles. Wear safety glasses when

handling chemicals or servicing the

instrument.

Verletzungsgefahr der Augen:

Verspritzte Chemikalien oder kleine

Partikel können Augenverletzungen

verursachen. Tragen Sie beim Umgang mit

Chemikalien oder bei der Wartung des

Gerätes eine Schutzbrille.

Danger pour les yeux: Des projections

chimiques, liquides, ou solides peuvent

être dangereuses pour les yeux. Porter des

lunettes de protection lors de toute

manipulation de produit chimique ou pour

toute intervention sur l’instrument.

Peligro par los ojos: Las salicaduras de

productos químicos o particulas que

salten bruscamente pueden causar

lesiones en los ojos. Utilice anteojos

protectores al manipular productos

químicos o al darle servicio de

mantenimiento al instrumento.

Pericolo per la vista. Gli schizzi di

prodotti chimici o delle particelle presenti

nell’aria potrebbero causare danni alla

vista. Indossare occhiali protettivi quando

si maneggiano prodotti chimici o si

effettuano interventi di manutenzione

sull’apparecchio.

General Hazard: A hazard is present that

is not included in the above categories.

Also, this symbol appears on the

instrument to refer the user to instructions

in this manual.

Allgemeine Gefahr: Es besteht eine

weitere Gefahr, die nicht in den

vorstehenden Kategorien beschrieben ist.

Dieses Symbol wird im Handbuch

außerdem dazu verwendet, um den

Benutzer auf Anweisungen hinzuweisen.

Danger général: Indique la présence

d’un risque n’appartenant pas aux

catégories citées plus haut. Ce symbole

figure également sur l’instrument pour

renvoyer l’utilisateur aux instructions du

présent manuel.

Peligro general: Significa que existe un

peligro no incluido en las categorias

anteriores. Este simbolo también se utiliza

en el instrumento par referir al usuario a

las instrucciones contenidas en este

manual.

Pericolo generico. Pericolo non

compreso tra le precedenti categorie.

Questo simbolo è utilizzato inoltre

sull’apparecchio per segnalare all’utente

di consultare le istruzioni descritte nel

presente manuale.

When the safety of a procedure is

questionable, contact your local Technical

Support organization for Thermo Fisher

Scientific Sunnyvale Products.

Wenn Sie sich über die Sicherheit eines

Verfahrens im unklaren sind, setzen Sie

sich, bevor Sie fortfahren, mit Ihrer

lokalen technischen

Unterstützungsorganisation für Thermo

Fisher Scientific Sunnyvale Produkte in

Verbindung.

Si la sûreté d’une procédure est

incertaine, avant de continuer, contacter

le plus proche Service Clientèle pour les

produits de Thermo Fisher Scientific

Sunnyvale.

Cuando la certidumbre acerca de un

procedimiento sea dudosa, antes de

proseguir, pongase en contacto con la

Oficina de Asistencia Tecnica local para

los productos de Thermo Fisher Scientific

Sunnyvale.

Quando e in dubbio la misura di sicurezza

per una procedura, prima di continuare, si

prega di mettersi in contatto con il

Servizio di Assistenza Tecnica locale per i

prodotti di Thermo Fisher Scientific

Sunnyvale.

CAUTION Symbol CAUTION

Electric Shock: This instrument uses

high voltages that can cause personal

injury. Before servicing, shut down the

instrument and disconnect the instrument

from line power. Keep the top cover on

while operating the instrument. Do not

remove protective covers from PCBs.

Chemical: This instrument might contain

hazardous chemicals. Wear gloves when

handling toxic, carcinogenic, mutagenic,

or corrosive or irritant chemicals. Use

approved containers and proper

procedures to dispose waste oil.

Heat: Before servicing the instrument,

allow any heated components to cool.

Fire: Use care when operating the system

in the presence of flammable gases.

Eye Hazard: Eye damage could occur

from splattered chemicals or flying

particles. Wear safety glasses when

handling chemicals or servicing the

instrument.

General Hazard: A hazard is present that

is not included in the above categories.

Also, this symbol appears on the

instrument to refer the user to instructions

in this manual.

When the safety of a procedure is

questionable, contact your local Technical

Support organization for Thermo Fisher

Scientific Sunnyvale Products.

Thermo Scientific Dionex Integrion Operator’s Manual 1

1

Introduction

Introduction to Ion Chromatography (IC)

An ion chromatography system typically consists of an eluent (a liquid that helps to separate

the sample ions), a high-pressure pump, a sample injector, an analytical column, a detector

cell, and a data collection system.

Before running a sample, the ion chromatography system is calibrated using a standard

solution. By comparing the data obtained from a sample to that obtained from the known

standard, sample ions can be identified and quantitated. The data collection system (typically

a computer running chromatography software) produces a chromatogram (a plot of the

detector output vs. time). The chromatography software converts each peak in the

chromatogram to a sample concentration.

IC analysis consists of the five stages shown in Figure 1.

Figure 1. Ion analysis process

Eluent

Separator

column Waste

Guard column

(optional)

Waste

Sample

Injection valve

2. Sample injection

1. Eluent delivery

3. Separation

4. Detection

5. Data analysis

Cell

Suppressor

(optional)

Pump W

SL

LP

C

1 Introduction

Introduction to Ion Chromatography (IC)

2Dionex Integrion Operator’s Manual Thermo Scientific

1. Eluent Delivery

• The pump pushes eluent through the ion chromatography system.

2. Sample Injection

• The liquid sample is loaded into the injection valve either manually or by an

automated sampler. When triggered, the sample is injected into the eluent stream.

• The pump pushes the eluent and sample through the analytical column (a

chemically-inert tube packed with a polymeric resin). If installed, a guard column

removes contaminants that might foul the analytical column.

3. Separation

• As the eluent and sample are pumped through the analytical column, the sample ions

are separated. In the Dionex Integrion HPIC System, the mode of separation is called

ion exchange chromatography. This is based on the premise that different sample ions

migrate through the IC column at different rates, depending upon their interactions

with the ion exchange sites.

• In conductivity detection applications, the eluent and sample ions flow through a

suppressor after they leave the column. The suppressor selectively enhances detection

of the sample ions while simultaneously decreasing the background signal and noise.

4. Detection

• In conductivity detection, a conductivity cell measures the electrical conductance of

the sample ions as they emerge from the suppressor.

• In electrochemical detection, an amperometric cell measures the current resulting

from the oxidation or reduction of the sample ions as they emerge from the column.

• For each detection type, the cell produces a signal based on the measurements and

transmits the signal to a data collection system.

5. Data Analysis

• The data collection system identifies the ions based on retention time, and quantifies

each analyte by integrating the peak area or peak height. The data is quantitated by

comparing the sample peaks in a chromatogram to those produced from a standard

solution. The results are displayed as a chromatogram and the concentrations of ionic

analytes can be automatically determined and tabulated.

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Thermo Fisher Scientific Dionex Integrion HPIC System Owner's manual

Thermo Fisher Scientific Dionex Integrion HPIC System Owner's manual

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