Manitowoc Ice Indigo NXT R290 Technicians Handbook User manual

Part Number STH097 Rev00 2/19

R290 Refrigerant Ice Machines

Technician’s Handbook

®

Safety Notices

Read these precautions to prevent personal injury:

Read this manual thoroughly before operating, installing

or performing maintenance on the equipment. Failure

to follow instructions in this manual can cause property

damage, injury or death.

• Routine adjustments and maintenance procedures

outlined in this manual are not covered by the

warranty.

• Proper installation, care and maintenance are essential

for maximum performance and trouble-free operation

of your equipment.

• Visit our website www.manitowocice.com for manual

updates, translations, or contact information for

service agents in your area.

This equipment contains high voltage electricity and

refrigerant charge. Installation and repairs are to be

performed by properly trained technicians aware of

the dangers of dealing with high voltage electricity and

refrigerant under pressure. The technician must also

be certified in proper refrigerant handling and servicing

procedures. All lockout and tag out procedures must be

followed when working on this equipment.

• This equipment is intended for indoor use only. Do not

install or operate this equipment in outdoor areas.

• As you work on this equipment, be sure to pay close

attention to the safety notices in this handbook.

Disregarding the notices may lead to serious injury

and/or damage to the equipment.

Definitions

DANGER

Indicates a hazardous situation that, if not avoided, will

result in death or serious injury. This applies to the most

extreme situations.

n

Warning

Indicates a hazardous situation that, if not avoided,

could result in death or serious injury.

,

Caution

Indicates a hazardous situation that, if not avoided,

could result in minor or moderate injury.

Notice

Indicates information considered important, but not

hazard-related (e.g. messages relating to property

damage).

NOTE: Indicates useful, extra information about the

procedure you are performing.

n

Warning

Follow these electrical requirements during

installation of this equipment.

All field wiring must conform to all applicable codes of

the authority having jurisdiction. It is the responsibility

of the end user to provide the disconnect means to

satisfy local codes. Refer to rating plate for proper

voltage.

• This appliance must be grounded.

• This equipment must be positioned so that the plug

is accessible unless other means for disconnection

from the power supply (e.g., circuit breaker or

disconnect switch) is provided.

• Check all wiring connections, including factory

terminals, before operation. Connections can

become loose during shipment and installation.

n

Warning

Follow these precautions to prevent personal injury

during installation of this equipment:

• Installation must comply with all applicable

equipment fire and health codes with the authority

having jurisdiction.

• Connect to a potable water supply only.

• To avoid instability the installation area must be

capable of supporting the combined weight of the

equipment and product. Additionally the equipment

must be level side to side and front to back.

• Remove all removable panels before lifting and

installing and use appropriate safety equipment

during installation and servicing. Two or more

people are required to lift or move this appliance to

prevent tipping and/or injury.

• Do not damage the refrigeration circuit when

installing, maintaining or servicing the unit.

• This equipment contains refrigerant charge.

Installation of the line sets must be performed by

a properly trained and EPA certified refrigeration

technician aware of the dangers of dealing with

refrigerant charged equipment.

• Ice machines require a deflector when installed on

an ice storage bin. Prior to using a non-OEM ice

storage system with this ice machine, contact the

bin manufacturer to assure their ice deflector is

compatible.

• Prior to installing a non-OEM ice storage system

with this ice machine, follow the manufacturers

installation procedures and verify the location and

installation meets the local/national mechanical

codes and stability requirements.

n

Warning

Follow these precautions to prevent personal injury

while operating or maintaining this equipment.

• Refer to nameplate to identify the type of refrigerant

in your equipment.

• Only trained and qualified personnel aware of the

dangers are allowed to work on the equipment.

• Read this manual thoroughly before operating,

installing or performing maintenance on the

equipment. Failure to follow instructions in this

manual can cause property damage, injury or death.

• Crush/Pinch Hazard. Keep hands clear of moving

components. Components can move without

warning unless power is disconnected and all

potential energy is removed.

• Moisture collecting on the floor will create a

slippery surface. Clean up any water on the floor

immediately to prevent a slip hazard.

• Never use sharp objects or tools to remove ice or

frost. Do not use mechanical devices or other means

to accelerate the defrosting process.

• When using cleaning fluids or chemicals, rubber

gloves and eye protection (and/or face shield) must

be worn.

n

Warning

Follow these precautions to prevent personal injury

while operating or maintaining this equipment.

• Objects placed or dropped in the bin can affect

human health and safety. Locate and remove any

objects immediately.

• Never use sharp objects or tools to remove ice or

frost.

• Do not use mechanical devices or other means to

accelerate the defrosting process.

• When using cleaning fluids or chemicals, rubber

gloves and eye protection (and/or face shield) must

be worn.

DANGER

Do not operate equipment that has been misused,

abused, neglected, damaged, or altered/modified

from that of original manufactured specifications. This

appliance is not intended for use by persons (including

children) with reduced physical, sensory or mental

capabilities, or lack of experience and knowledge,

unless they have been given supervision concerning

use of the appliance by a person responsible for their

safety. Do not allow children to play with, clean or

maintain this appliance without proper supervision.

n

Warning

Follow these precautions to prevent personal injury

during use and maintenance of this equipment:

• It is the responsibility of the equipment owner to

perform a Personal Protective Equipment Hazard

Assessment to ensure adequate protection during

maintenance procedures.

• Do Not Store Or Use Gasoline Or Other Flammable

Vapors Or Liquids In The Vicinity Of This Or Any

Other Appliance. Never use flammable oil soaked

cloths or combustible cleaning solutions for

cleaning.

• All covers and access panels must be in place and

properly secured when operating this equipment.

• Risk of fire/shock. All minimum clearances must be

maintained. Do not obstruct vents or openings.

• Failure to disconnect power at the main power

supply disconnect could result in serious injury or

death. The power switch DOES NOT disconnect all

incoming power.

• All utility connections and fixtures must be

maintained in accordance with the authority having

jurisdiction.

• Turn off and lockout all utilities (gas, electric, water)

according to approved practices during maintenance

or servicing.

DANGER

Follow these flammable refrigeration system

requirements during installation, use or repair of this

equipment.

• Refer to nameplate - Ice machine models may

contain up to 150 grams of R290 (propane)

refrigerant. R290 (propane)is flammable in

concentrations of air between approximately 2.1%

and 9.5% by volume (LEL lower explosion limit and

UEL upper explosion limit). An ignition source at

a temperature higher than 470°C is needed for a

combustion to occur. Refer to nameplate to identify

the type of refrigerant in your equipment.

• To minimize the risk of ignition due to improper

installation, replacement parts or service

procedures, only refrigeration technicians with

flammable refrigerant training who are aware of the

dangers of dealing with high voltage electricity and

refrigerant under pressure are allowed to work on

this equipment.

• All replacement parts must be like components

obtained from the equipment manufacturers

authorized replacement part network.

• This equipment must be installed in accordance with

the ASHRAE 15 Safety Standard for Refrigeration

Systems.

• This equipment can not be installed in corridors or

hallways of public buildings.

• Installation must comply with all applicable

equipment fire and health codes with the authority

having jurisdiction.

DANGER

Follow these flammable refrigeration system

requirements during installation, use or repair of this

equipment.

• All lockout and tag out procedures must be followed

when working on this equipment.

• This equipment contains high voltage electricity

and refrigerant charge. Shorting electrical wires to

refrigeration tubing may result in an explosion. All

electrical power must be disconnected from the

system before servicing the system. Refrigerant

leaks, can result in serious injury or death from

explosion, fire, or contact with refrigerant or

lubricant mists.

• Do not damage the refrigeration circuit when

installing, maintaining or servicing the unit. Never

use sharp objects or tools to remove ice or frost.

Do not use mechanical devices or other means to

accelerate the defrosting process.

n

Warning

Follow these precautions to prevent personal injury

during use and maintenance of this equipment:

• Units with two power cords must be plugged into

individual branch circuits. During movement, cleaning

or repair it is necessary to unplug both power cords.

• Never use a high-pressure water jet for cleaning on

the interior or exterior of this unit. Do not use power

cleaning equipment, steel wool, scrapers or wire

brushes on stainless steel or painted surfaces.

• Two or more people are required to move this

equipment to prevent tipping.

• Locking the front casters after moving is the owner’s

and operator’s responsibility. When casters are

installed, the mass of this unit will allow it to move

uncontrolled on an inclined surface. These units must

be tethered/secured to comply with all applicable

codes.

• The on-site supervisor is responsible for ensuring that

operators are made aware of the inherent dangers of

operating this equipment.

• Do not operate any appliance with a damaged cord

or plug. All repairs must be performed by a qualified

service company.

Table of Contents

Part Number STH097 Rev00 2/19 13

General Information

Model Numbers................................ 17

Model Nomenclature........................... 18

Ice Cube Sizes .................................. 19

Model/Serial Number Location ................. 19

Warranty ......................................20

Warranty Registration....................20

LuminIce® II.................................... 21

Installation

Location of Ice Machine ........................ 23

Clearance Requirements........................ 24

Ice Machine Heat of Rejection ..................24

Installation on a Bin ............................ 24

Ice Machine on a Dispenser Installation ......... 25

Water Supply and Drains ....................... 26

Maintenance

Cleaning and Sanitizing......................... 27

IAUCS® ................................28

Touchscreen Operation For The Clean Cycle .....29

Starting a clean cycle ....................29

Water curtain/damper operation during the

clean cycle .............................29

Pausing a clean cycle.....................29

Power interruption during clean cycle ......29

Aborting a clean cycle....................29

Cleaning Procedure ......................30

Sanitizing Procedure .....................35

Preventative Maintenance Cleaning Procedure.. 38

Removal from Service/Winterization............ 40

Air-Cooled Ice Machines..................40

14 Part Number STH097 Rev00 2/19

Operation

Touch Screen Features.......................... 41

Home screen icon descriptions ............43

Setup Wizard .................................. 44

Menu Navigation Overview..................... 45

Settings Menu Screen Navigation ..........45

Event Log ..............................50

Event Log Detail.........................51

USB Flash Drive Specifications and Formatting .

......................................55

Upgrading Firmware with a Flash Drive .....56

Exporting Data to a Flash Drive ............57

Operational Checks............................. 58

General................................58

Ice Thickness Check......................59

Sequence of Operation ........................ 61

Self Contained Models ...................61

Troubleshooting

Troubleshooting ............................65

Long Freeze Cycle .......................65

Long Harvest Cycle ......................65

Safe Operation Mode ....................66

Remove ice Cycle........................67

Analyzing Why A Service Fault (E01 & E02)

Stopped the Ice Machine .................68

E01 Long Freeze.........................69

E02 Long Harvest........................70

Troubleshooting By Symptom................... 71

Reset To Factory Defaults .................71

Symptom #1 Ice Machine Will Not Run......73

Symptom #2 - Freeze Cycle Refrigeration

System Operational Analysis Tables.........78

Symptom #3 & #4 Harvest Problems........99

Symptom #3 Will Not Harvest Ice Fill Normal,

Cubes Not Melted ......................100

Symptom # 4 Will Not Harvest, Ice Fill Normal,

Cubes Melted .........................102

Part Number STH097 Rev00 2/19 15

Component Check Procedures

Electrical Components.........................105

Control Board, Display And Touchscreen ...105

Control Board Relay Test.................108

Programming A Replacement Control Board 109

Main Fuse ............................110

Bin Switch ............................111

Water Level Control Circuitry .............114

Ice Thickness Probe (Initiates Harvest) .....117

Bin Level Probe ........................121

Thermistors ...........................123

High Pressure Cutout (HPCO) Control ......126

Fan Cycle Control.......................129

Harvest Assist Air Pump .................130

Compressor Electrical Diagnostics .........131

Diagnosing Start Components ............133

Flammable Refrigerant System Procedures .....134

Servicing Requirements .................134

Refrigerant Purging Requirements ........135

Refrigerant Purging Procedure............136

Brazing Procedure ......................136

Pressure Testing........................137

Evacuation ............................137

Flammable Refrigerant Charging ..........137

System Contamination Clean-Up...............139

Determining Severity Of Contamination ....139

Cleanup Procedure .....................141

Liquid Line Filter-Driers..................144

Replacing Pressure Controls Without Removing

Refrigerant Charge .....................145

Total System Refrigerant Charge ..........146

16 Part Number STH097 Rev00 2/19

Charts

Cycle Times/24-Hour Ice Production/ Refrigerant

Temperature Charts ...........................147

Indigo NXT R290 Refrigerant Series ........148

Diagrams

Wiring Diagrams ..............................151

Wiring Diagram Legend .................151

IP0320/IP0500 - 1ph ....................152

Electronic Control Board.......................154

Refrigeration Tubing Schematics ...............156

Part Number STH097 Rev00 2/19 17

Model Numbers

Self-Contained Air-Cooled

IYP0320A

IDP0500A

IYP0500A

NOTE: Additional designators are used to identify Voltage, Specials

or Country specific models - See “Model Nomenclature” on page

18

General Information

18 Part Number STH097 Rev00 2/19

Model Nomenclature

ICE MACHINE SERIES

I Indigo

U Undercounter

KKoolaire

RFlake/Nugget

B Big shot

SS-series

IB Ice Beverage

C Countertop

REFRIGERANT TYPE

P R290 (propane)

F R404A (four)

T R410A (ten)

B R600A (butane)

E R134A (eight)

NOMINAL PRODUCTION @ 70/50

0300 produces ~300 #/day

0320 produces ~300 #/day

0350 produces ~350 #/day

etc. . .

Soo is stated in kg/day

CONDENSER TYPE

Aair cooled

Wwater cooled

N remote

(tradional)

C CVD (remote)

POWER CORD OPTION

Blank juncon box

Zcord without plug

B NEMA plug (USA)

Fschuko plug (EU)

G 13A blade (GBR)

I oblique V blades

(AUS)

SPECIAL USE

Blank general use

Qcoated condenser

H high pressure

Mmarine

Pcorreconal

Ttop air discharge

XLuminice/Sanitaon

L lever

V space maker

MARKET IDENTIFIER

Blank not market speciﬁc

SSaudi Arabia (GCC)

K Korea (KC)

C China (CCC)

D Germany (GS)

N Brazil (InMetro)

ICE TYPE

RRegular

DDice

Y Half-dice

F Flake

NNugget

G Gourmet

Blank for IB only

ELECTRICAL

CONFIGURATION

161 = 115/60/1

261 = 208-230/60/1

251 = 220-240/50/1 (S=230)

263 = 208-230/60/3

271 = 200/50-60/1

273 = 200/50-60/3

453 = 380-415/50/3

463 = 460/60/3

2= 22" wide cabinet

#= all other #s mean

producon value

I Y

P0 5 0 0 A –2 5 1 F

Australia

AAlternate Compressor

Part Number STH097 Rev00 2/19 19

Ice Cube Sizes

Regular

1-1/8" x 1-1/8" x 7/8"

2.86 x 2.86 x 2.22 cm

Dice

7/8" x 7/8" x 7/8"

2.22 x 2.22 x2.22 cm

Half Dice

3/8" x 1-1/8" x 7/8"

0.95 x 2.86 x 2.22 cm

n

Warning

All Manitowoc ice machines require the ice storage

system (bin, dispenser, etc.) to incorporate an ice

deflector.

Prior to using a non-Manitowoc ice storage system

with other Manitowoc ice machines, contact the

manufacturer to assure their ice deflector is compatible

with Manitowoc ice machines.

Model/Serial Number Location

These numbers are required when requesting information

from your local Manitowoc Distributor, service

representative, or Manitowoc Ice.

• The model and serial number can be viewed by pressing

the information icon on the touchscreen.

• The owner warranty registration card.

• The model/serial number data plate located in the

evaporator compartment and on the back of the ice

machine.

The model and serial number displayed on the touchscreen

must match the data plate for proper operation.

20 Part Number STH097 Rev00 2/19

Warranty

For warranty information visit:

www.manitowocice.com/Service/Warranty

• Warranty Coverage Information

• Warranty Registration

• Warranty Verification

Warranty coverage begins the day the ice machine is

installed.

WARRANTY REGISTRATION

Completing the warranty registration process is a quick and

easy way to protect your investment.

Scan the QR code with your smart device or enter the link

in a web browser to complete your warranty registration.

WWW.MANITOWOCICE.COM/SERVICE/WARRANTY#WARRANTY-

REGISTRATION

Registering your product insures warranty coverage and

streamlines the process if any warranty work is required.

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Manitowoc Ice Indigo NXT R290 Technicians Handbook User manual

Manitowoc Ice Indigo NXT R290 Technicians Handbook User manual

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