Dustbane Integra Scrub Operations Manual

Parts & Operations Manual

Manuel de pièces et d’opérations

Integra Scrub

Floor Machine / Machine à préparation de surface

Code: 19720 (20) / 19721 (28)

Serial Number:

Numéro de série : _____________________

Date of Purchase:

Date d’achat : ________________________

More info / Plus d’info : www.dustbane.ca

2015-06

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Dustbane Integra Scrub - Surface Preparation Machines

About the Integra Scrub Floor Machine.

Our Integra Scrub oer removable weights, a minimum 1.5hp, 1725rpm motor, powder coated 10 gauge steel, heavy duty frame,

and 6”x2” non-marking ball-bearing wheels with a heavy duty ¾” solid steel axle. Removable weights not only make our machine

easy to transport but allow users to tailor the weight to suit their project needs.

With a selection of dierent surface preparation pads, there really is only one machine for the job. The Dustbane Integra Scrub are

designed to make the most ecient use of every pad, paper or screen used with the machine, saving both time and MONEY.

Please visit our web site at www.dustbane.ca

Introduction

You are now the proud owner of an Integra Scrub machine. This machine is a product of Dustbane.It is made of ne materials and

will give you many years of satisfactory service if maintained and used according to the guidelines in this owner’s manual. Please

read all Installation, Operation, and Safety Instructions before using this machine.

This product is for Industrial/Institutional/Commercial Use Only.

WARNING: Potential risk of injury!

This product contains moving parts. To reduce the risk of injury, unplug before servicing.

General Safety

Maintenance Schedule

Prior to using (daily)

  •CheckACpowercord.DoNOToperateequipmentifACpowercordiscut,frayedorifgroundismissing.

  •Checkvacuumhoseandconnections(ifequipped).

  •Checkgripfaceanddriverpad:inspectforwear/debris.Replaceasneeded.

After use (daily)

  •Cleanpadandbaseplateassembly:remove/replacepadasneeded.

  •Inspectgripfaceforwear.Removedebrisbetweengripfaceandbaseplate.

  •Wipebaseplateandmotorassemblywithdampmicrobercloth.

  •Makecertainapadisplacedongripface.

Weekly PM

  •Checkgripfaceforwear.

  •Usevacuumtocleanawaydebrisbuild-uparoundmotorassembly,weightsandbaseplate.

•Thisoor-nishingmachineshallbegroundedwhileinusetoprotecttheoperatorfromelectricshock.

The machine is provided with a threeconductor cord and a three-contact grounding type attachment

plug to t the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is

the grounding wire. Never connect this wire to anything other than the grounding pin of the attachment

plug.

•Thismachineisforuseonanominal120-voltcircuitandhasagroundingplugthatresemblestheplug

in gure 1. Make sure that the machine is connected to an outlet having the same conguration as the

plug. No adapter should be used with this machine.

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Annually

  •ReplaceALLisolators.

  •BearingAssemblyReplacement*

  *TheBearingassemblyisconsideredtobeawearitem.Werecommendthatthebearingassemblybereplaced

at least once per year with normal use. Under heavy use, we recommend bearing assembly replacement every

  threemonths.Besuretoreplaceisolatorswithbearings.

Manual Conventions

DANGER: Indicates an imminently hazardous situation which, if not avoided, may result in death or serious injury.

CAUTION: Indicates that machine or property damage could result if instructions are not followed.

Note: Provides helpful information.

Severe bodily injury or death can occur to you or other personnel if warnings found on this machine or in this owner’s manual are

ignored. Read and observe all statements and instructions found on the machine and in the owner’s manual.

Who to call for assistance

If you work with a Dustbane-authorized distributor, contact them for assistance. If any contents of the box are missing, contact your

Dustbane-authorized dealer, distributor or reseller. Make sure you have the machine’s serial number, located on the back of the

machine, when you call.

Liability statement

ThisDustbaneproducthasbeenbuilttothehighestindustrystandards.PleasenoteandheedtheWARNINGandCAUTIONlabels

thathavebeenplacedontheequipmentandinthismanualforyoursafety.PLEASEDONOTATTEMPTTOOPERATEORREPAIRTHIS

EQUIPMENTWITHOUTADEQUATETRAINING.ANYUSE,OPERATIONORREPAIRINCONTRAVENTIONOFTHISDOCUMENTISATYOUR

OWNRISK.BYACCEPTANCEOFTHISSYSTEMYOUHEREBYASSUMEALLLIABILITYCONSEQUENTTOYOURUSEORMISUSE

OFTHISEQUIPMENT.INTEGRASCRUBSHALLNOTBELIABLEFORANYINCIDENTAL,INDIRECT,SPECIALORCONSEQUENTIALDAM-

AGEOFANYKIND.

Equipmentspecications,applicationsandoptionsaresubjecttochangeatthesolediscretionofDustbanewithoutnotice.

Safety

AllDustbaneproductsarebuilttostrictsafetyandreliabilityspecicationsinaccordancewithindustrystandards.Therefore,safety

issuespertainingtooperationandrepairofIntegraScrubequipmentareprimarilyenvironmentalandhumaninterface.

The following basic safety tips are given to ensure safe installation, operation and maintenance of the Integra Scrub.

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Transport of Machine

To transport this machine, the following procedure is advised:

 •Unplug machine from power source.

 •Alwaysleaveapadonthemachinetoprotectthegripfacefromdamageintransportandstorage.

 •Wrapcordusingcordwrapandhandle.

 •Raisehandleadjustmentleverandlockintothetransportnotchinanuprightposition.

 •Tiltmachineontowheelsandtransportslowly.

 •Dustbanerecommendsthatatleasttwo-personliftwhenpickingupthemachine.Withoneuseroneachsideofthema

 chine,placeonehandonmachineaxleandonehandaroundthefrontbaseofthemachine.Liftmachine,makingsureto

bend at the knees.

 •Securemachinewhentransportinginavehicletopreventmovement.Caution:Thismachineisveryheavy.Getassistance

when lifting. Do not attempt to lift alone.

General Operating Instructions

1. Move machine to work location. Never operate, transport, or store the machine without a pad to protect the grip face.

2. Plug machine into grounded power outlet.

3. Stand behind the Integra and place your hands on the padded grips.

4.Gentlysqueezethecoatedmetalhandleunderneaththehandgripstoengagethemotor.Dependingonthepadconguration,

themachinemayinitiallypullinonedirection.Thisisnormalandyouwillbeabletoquicklysteadythemachine.

5.Beginmovingforwardinstraightlines.

6. If the handle is too tall, disengage the handle lock mechanism and slide the handle toward you until you nd a comfortable

height.Lockthehandleintothatpositioneitherwithyourhandorpressrmlywithyourfoot.

7. Continue moving in straight lines, checking your pad every 15 to 30 minutes (depending on pad in use) to maintain optimum

performance.

Important

To reduce the risk of re, electric shock or injury:

•Neverleavethemachineunattendedwhilepowercordisconnected.

 •Alwayswearpersonalprotectiveequipment(PPE)whenoperatingthismachine.

 •Neverinhaledustcreatedbytheuseofthismachine.Anymodicationstothismachinemayresultindamagetothe

 machineorinjurytotheoperatororothersnearby.Alterationstothemachinewillalsovoidanyandallwarrantyand 

liabilities.

 •SandingwooddecksisnotrecommendedbyDustbaneduetounevensurfaceswhichcouldleadtodamagetothe 

machine. Some pressure treated wood found in decking contains arsenic that, when sanded, will create hazardous dust.

Dustbane assumes no liability if the machine is used on decks, and damage caused from sanding pressure treated

wood will not be warranted.

 •Donotoperatethismachinearoundfuels,solvents,ammableoornishes,thinners,woodparticulateoranyammable

materials. Cigarette lighters, pilot lights, electrical sparks and all other sources of ignition should be extinguished or

avoided. Work areas should be well ventilated.

 •Keepthepowercordclearofthepad.Alwaysliftthecordoverthemachine.Donotpullonthepowercordinanattempt

to move the machine. This could result in electrocution.

 •Donotusemachineifithasbeensprayedwithwaterorleftoutintherain.Thiscouldresultinashockinjuryor 

electrocution.

 •Keepfeet,hands,andlooseclothingawayfromanymovingpartsonthemachinetoavoidinjury.Disconnectpowercord

before changing the pad or when servicing. Damage can occur to the machine or to other property if instructions in the

owner’s manual are not followed.

 •Donotoperatethismachinewhileundertheinuenceofalcoholorotherdrugs.

 •Neverallowchildrenunderage18tooperatethismachine.

 •Unplugmachinefrompowersourcebeforeadjustingheightofhandleorchangingpad.

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Problem Cause Action

Machine will not start • Not Connected to power source

• Voltagetoolow

• Defective switch

• Check power source connection and

lighted plug

• Haveelectriciancheckoutlet

• Contact Dustbane dealer

Runs erratically • Low voltage from excessive length

• undersized extension cord

• Defective start switch

• Defective motor low voltage

• Use 10 gauge extension cord

• Not more than 25’ long

• Contact Dustbane dealer

Fuse/CircuitBreakerTrips • Lowvoltage

• Lowinputvolts

• Allow the motor to cool. The circuit

breaker is a red button on the side of the

motor that will reset when pressed.

• Eliminate extension cord.

• Locatepowercordclosertoworksite.

• Havevoltagecheckedbyelectrician.

Machine pulls hard to one side

Note:TherubberisolatorsontheEBG

are considered wear items. It is

recommended to replace the entire

set of all four isolators once per year

(or sooner under heavy use) to prevent

failure and damage to the machine.

• Worn Pad

• Rubber isolators are worn out

• Rotate pad 180 degrees

• Flip pad over

• Replace Pad

• Replace isolators

Machine is noticeably louder than it

was when originally purchased

• Rubber isolators worn

• Removable weights

• not secured

• Replace isolators

• Tighten star knobs on removable

• weights

Troubleshooting

 •Servicingthismachinewhilestillconnectedtoapowersourcecouldleadtoelectrocutionorre.Beforeperforming

machine service or maintenance, disconnect the machine from it’s power source. Operating this machine with a damaged

power cord could lead to electrocution or re. Cord should remain clear of moving parts during operation. Never use the

cord to navigate the machine.

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Dustbane Warranty

TEN YEARS UNCONDITIONAL WARRANTY ON ALL POLYETHYLENE ROTATIONAL MOLDED RESERVOIRS TO BE FREE FROM

ALL CRACKS AND/OR CORROSION.

THREE YEARS WARRANTY ON ALL EQUIPMENT PARTS AGAINST DEFECTS IN MATERIAL AND WORKMANSHIP UNDER

NORMAL USE AND CARE WITH THE EXCEPTION OF ANY RUBBER COMPONENTS AND SPRINGS.

ONE YEAR UNCONDITIONAL WARRANTY ON LABOUR AND EQUIPMENT PARTS UNDER NORMAL USE AND CARE WITH THE

EXCEPTION OF ANY RUBBER COMPONENTS AND SPRINGS.

DUSTBANE PRODUCTS LIMITED warrantseachnewunitofDustbaneEquipmentaccompaniedbythisWarranty,includingaccessoriesthereto

(butexceptanyrubberpartsandsprings)manufacturedorsuppliedbyDustbaneProductsLimitedanddeliveredtotheoriginalretailpurchaserby

an authorised Dustbane distributor, to be free from defects in material and workmanship under normal use and care. The obligation of Dustbane

ProductsLimitedunderthisWarrantyshallbelimitedtorepairingorreplacing,atitsoption,anypartorpartsofDustbaneEquipmentwhichshall

have been returned to a Dustbane authorised repair depot, and which, upon examination, shall disclose to the satisfaction of Dustbane Products

Limitedtohavebeendefective,whereuponanyrequiredrepairorreplacementshallbemadebysuchDustbaneauthorisedrepairdepot.

THEobligationofDustbaneProductsLimitedtotherepairorreplacementofdefectivepartsisfurtherlimitedto:

 •tothecostofpartsandlabourforreturnsofpolyethylenerotationalmouldedreservoirsmadewithinten(10)years

 •tothecostofpartsonlyforreturnsmadewithinthree(3)years

 •thecostofpartsandlabourforreturnsmadewithintwelve(12)monthsbasedonDustbane’sLabourRates

allascalculatedfromthedeliverydateofsuchunitofDustbaneEquipmenttotheoriginalretailpurchaser.

THEprovisionsofthisWarrantyshallnotapplyto:

 anyunitofDustbaneEquipmentwhichhasbeensubjecttomisuse,negligenceoraccident,orwhichshallhavebeenrepairedor

altered by a person or persons outside a Dustbane authorised repair depot, in any way so as, in the judgement of Dustbane Products

 Limited,toaectadverselyitsperformanceandreliability

normal maintenance services and the replacement of service items (including but not limited to electric cord, painted parts, any rubber

 partsandsprings,switchandbearings)madeinconnectionwithsuchservicesasrequiredintheDustbaneRecommended

Maintenance Schedule

NEITHERDustbaneProductsLimitednoranyauthorisedDustbanedistributorshallbeliableforanyclaimsordamage(includingbutnotlimited

toconsequentialdamageandlossofincome)resultingfromanyfailureofDustbaneEquipment,whethercausedbynegligenceorotherwise;Nor

for claims or damages resulting from service delays while in performance of the obligations under this Warranty which are beyond the reasonable

controlofDustbaneProductsLimitedoranyauthorisedDustbaneDistributor.

THISWarrantyisexpresslyinlieuofallotherwarrantiesexpressedorimplied,(includinganyimpliedwarrantyofmerchantabilityortnessfora

particular purpose), and there are no conditions, warranties or representations, whether oral or written except as expressly stated herein. Neither

DustbaneProductsLimited,anyauthorisedDustbaneDistributor,anysalesmanoremployeesthereof,noranyotherpersonorindividualisautho-

risedtomakeanystatementorrepresentationconcerningtheobligationsofDustbaneastothenewEquipmentunitpurchased,norwillDustbane

assume any obligation or liability pursuant to any such statement or representation except pursuant to this Warranty.

ThepurchaseruponpurchasinganyunitofDustbaneEquipmentaccompaniedbythiswarrantyagreestoaccepttheprotectionprovidedherein

and the limitations thereto as being both sucient and commercially reasonable.

Disqualications

This warranty shall not apply to repairs resulting from accidents or misuse, damage in transit, overloading the capacity of the machine, damage

resultingfromlackofpropermaintenanceorcareasdescribedintheMaintenanceScheduleandGeneralOperatingInstructionslistedinthe

Owner’s Manual. Minor adjustments, not related to the replacement of parts, are not covered. Repairs or alterations made by an organization other

thanthefactoryoranAuthorizedServiceCenterarenotcoveredandwillvoidwarrantyasitrelatestothepartsorsystemsrepairedoralteredby

the non-authorized organization.

Product Exceptions & Exclusions

•MachineCord

•BlueDriverPad(shippedwithmachine)

•GripFace

•Capacitorfailureresultingfrommachineuseininsucientpowersettings

•RubberIsolators

•EccentricAssembly(includesbearing)

1999 Dustbane Products Limited

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Item No. Part No.

1 Motor Assembly 9 Wheel

Not Shown Power Cord Assembly 10 Base Plate Assembly 20”

3 Handle 11 Base Plate Assembly 28”

4 Axle Collar 12 Tension Handle Assembly

5 Large Plate Weight 13 Pin & Retainer for Two Piece Handle

6 Handle Cord Assembly Not Shown Dust Containment Kit 20”

7 Axle Wave Washer Not Shown Dust Containment Kit 28”

8 Removable Weight Bolt

Item No. Part No. Part Description

1 19757 MotorAssembly

Not Shown 19758 PowerCordAssembly

3 19769 Handle

4 19764 AxleCollar

5 19765 LargePlateWeight

6 19770 HandleCordAssembly

7 19771 AxleWaveWasher

8 19772 RemovableWeightBolt

9 19760 Wheel

10 19773 BasePlateAssembly20”

11 19774 BasePlateAssembly28”

12 19787 TensionHandleAssembly

13 19775 Pin&RetainerforTwoPieceHandle

14 19744 Dust Skirt 20”

15 19745 Dust Skirt 28”

16 19743 Dust Containment Kit 20’’

17 19797 Dust Containment Kit 28’’

19720 (20’’), 19721(28’’)

Integra Scrub Series

ENGLISH

19720 (20’’), 19721(28’’)

Integra Scrub Series

Item No. Part No.

1 Hand Grip 7 Switch Cover

2 Handle Plug 8 Switch Actuator Guide

3 Switch Bar 9 Switch Actuator Bolt and Nut

4 Switch Spring 10 Switch Cover Screw

5 Micro Switch 11 Hour Meter Kit

6 Cord Strain Relief

Item No. Part No. Part Description

1 19751 HandGrip

2 19752 HandlePlug

3 19753 SwitchBar

4 19754 Switch Spring

5 19755 Micro Switch

6 19756 Cord Strain Relief

7 19776 Switch Cover

8 19777 SwitchActuatorGuide

9 19778 SwitchActuatorBoltandNut

10 19779 Switch Cover Screw

11 19780 HourMeterKit

ENGLISH

Item No. Part No. Part Description

1 19781 Motor Shaft Spacer

2 19759 EccentricAssembly&IsolatorRepairKit20”(4)

3 19782 EccentricAssembly&IsolatorRepairKit28”(8)

4 19741 Isolator Repair Kit 20” (4)

5 19783 Isolator Repair Kit 28” (8)

6 19784 BasePlateAssembly20”

(includes 1, 2, 4 & 9)

7 19785 BasePlateAssembly28”

(includes 1, 3, 5 & 10)

8 19762 MotorBolt

9 19742 GripFace20”

10 19786 GripFace28”

19720 (20’’), 19721(28’’)

Integra Scrub Series

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Dustbane Integra Scrub Operations Manual

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