Meiko AZP80 Datasheet

Brand: Meiko

Model: AZP80

Type: Datasheet

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

AZP 80

WASTE

PULPER

Meiko's AZP 80 is an advanced, high-capacity

waste pulper that reduces food and mixed waste

volume by up to 85%.

Normal kitchen waste, with its high water content,

is a recognized carrier for disease and odors. The

AZP 80 solves these problems by reducing food

waste to a dry, relatively odorless pulp, using a

vertical, side-mounted tungsten carbide grinding

mechanism and a vertical dewatering press. A

flushing mechanism keeps the unit operating at

maximum efficiency during peak loads.

Reducing waste volume also reduces labor

costs,as well as costs associated with waste

transportation, disposal and pest control.

As with all products synonymous with the name

“Meiko,” engineering excellence, manufacturing

quality and performance come to the forefront in

the AZP 80.

Standard Features:

• Processes food and mixed kitchen waste, including

styrofoam, paper, and cardboard

• Waste is reduced to a dry pulp, with a volume

reduction of 70-85%. Water and liquid waste is filtered

and drained

• Includes a vertical, side-mounted grinding mechanism

and a vertical dewatering press in one unit

• Waste can be loaded using a continuous flushing

trough, or manually

• Safety features prevent metal objects such as knives

and forks from entering the grinding mechanism

• Door safety switches protect the operator. The unit is

shut down automatically if the grinder or dewatering

press access doors are opened during operation

• Convenient, reliable electromechanical controls

• Powerful 8.8 hp grinding motor is mounted horizontally

for easy serviceability

• Grinding disk incorporates tungsten carbide cutters

• Vertical dewatering press chamber incorporates self-

flushing system to ease cleanup

• Flush-paneled, stainless steel exterior

• Automatic water level control

• Built-in connection points for odor neutralizing pumps

Options:

• Available in left-to-right or right-to-left configurations

• Available with or without external water trough and

water recirculation connections

• Choice of waste chute locations: front, rear or inline

• Choice of water circulation pumps to accomodate a

variety of flushing trough systems

• Separate control panel at remote location

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

1' 6-1/2" (470mm)

1' 9-5/8" (550mm)

2' 3/8" (620mm)

4-1/2"

(115mm)

2' 3-1/2" (700mm)

4' 11" (1500mm)

7-7/8"

(200mm)

5' 6-7/8" (1700mm)

5-7/8"

(150mm)

3' 5/8" (930mm)

5' 7-1/8" (1705mm)

2' 6-1/2" (775mm)

1' 10-1/8" (560mm)

1' 11-3/4" (605mm)

3' 6-1/8" (1070mm) 1' 3-3/4"

(400mm)

1' (304mm)

8-5/8"

(220mm)

1' 3-3/4" (400mm)

1-1/8"

(30mm)

1' 3-3/4" (400mm)

1-1/8" (30mm)

2" (50mm)

3-1/8" (80mm)

7-1/8"

(180mm)

2-3/4"

(70mm)

1' 3-3/4" (400mm)

5-5/8"

(143mm)

7-7/8"

(200mm)

Control

panel

Trough

(see inset

drawing)

5' 7-1/8" (1705mm) A.F.F.

1' 2-1/8"

(360mm)

1' 4-7/8"

(430mm)

5-1/4"

(133mm)

11-3/4"

(297mm)

Base of tower

2' 10-3/4" (880m) A.F.F.

2' 8-1/2" (825mm)

3' 9" (1145mm) A.F.F.

Top of machine lip

3' 5/8" (930mm) A.F.F.

1' 3-3/4" (400mm)

1' 3-3/4"

(400mm)

1' 4-3/8"

(415mm)

2-3/4"

(70mm)

10-1/4"

(260mm)

1' 6-1/2"

(470mm)

2' 7-1/2" (800mm)

2' 11-7/8" (909mm)

3-3/4"

(94mm)

Water supply connections

Hot water (110-140°F/43-60°C)

3/4" NPT male connection. 36-72

PSI (2.5-5.0 bars). Consumption

31.7 US gals. (120 l)/hr.

Trough

(supplied

by others)

1' 7-3/4"

(500mm)

Plan view

Left side viewRight side viewFront view

Dewatering press tower

AZP 80 Left-to-Right

Units with recirculating trough

5-3/8"

(137mm)

2' 3/4" (630mm)

1-3/8"

(35mm)

Recirculating trough

connection

2" (51mm) O.D. connection via

clamp (provided). Route piping to

beginning of water trough. Piping

must incorporate 2" ball valve for

regulation of trough water supply.

Chute can be specified to

discharge to the front, inline

or rear at time of order. Door

can be hinged on either side

(left hinge is shown).

Plan view

Chute can be

specified to discharge

to the front, inline or

rear at time of order.

See detail drawings

for dimensions.

All dimensions from floor

are +/- 1/2" (12mm)

due to adjustable feet.

All

dimensions

from floor are

+/- 1/2"

(12mm) due

to adjustable

feet.

2' 3-1/2" (700mm)

2" (51mm)

1' 7/8" (327mm)

H,C

6-3.4"

(171mm)

1' 1/2"

(318mm)

Cold water (50°F/10°C)

3/4" NPT male connection. 36-72

PSI (2.5-5.0 bars). Initial fill 21.1

US gals. (80l). Consumption 39.6

US gals. (150 l)/hour

Front

chute

Inline

chute

Rear

chute

Electrical supply connection

4-wire (L1, L2, L3, GND)

connection without neutral.

Supply routed from below the

machine (strain relief provided).

Individual circuit breaker/

disconnect with lockout/tagout

strongly recommended.

Drain connection

2" NPT female vertical drain

outlet (HDPE piping).

Recommended placement

directly above 3" (75mm) floor

drain. Grease trap/separator

required (provided by others).

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

Recirculating Trough Connection

Downslope

required

(1-1/4" per 10'

suggested

minimum)

(trough to be supplied by others)

3/4"

(20mm)

All dimensions

from floor

are +/- 1/2"

(12mm) due to

adjustable feet.

Front

view

"Step" down to attached stub

trough forms cutlery catch box

(magnet is supplied)

Magnet

2' 3-1/2" (700mm)

Left-to-Right

operation shown.

Right-to-Left

is a mirror image.

2" clamp

provided for

recirculating

water pipe

connection

1' 11-3/4" (605mm)

3/4"

(20mm)

AZP 80 Right-to-Left

Units with recirculating trough

Front

chute

Inline

chute

Rear

chute

(230mm)

1' 9-5/8" (550mm)

2' 3/8" (620mm)

4-1/2"

(115mm)

2' 3-1/2" (700mm)

4' 11" (1500mm)

7-7/8"

(200mm)

5' 6-7/8" (1700mm)

5-7/8"

(150mm)

3' 5/8" (930mm)

5' 7-1/8" (1705mm)

2' 6-1/2" (775mm)

1' 10-1/8" (560mm)

1' 11-3/4" (605mm)

3' 6-1/8" (1070mm)1' 3-3/4"

(400mm)

1' (304mm)

8-5/8"

(220mm)

1' 3-3/4" (400mm)

1-1/8"

(30mm)

1' 3-3/4" (400mm)

1-1/8" (30mm)

2" (50mm)

3-1/8" (80mm)

7-1/8"

(180mm)

2-3/4"

(70mm)

1' 3-3/4" (400mm)

5-5/8"

(143mm)

7-7/8"

(200mm)

Control

panel

Trough

(see inset

drawing)

Trough

(supplied

by others)

1' 7-3/4"

(500mm)

Plan view

Left side viewRight side viewFront view

2' 3/4" (630mm)

1-3/8"

(35mm)

Chute can be

specified to discharge

to the front, inline or

rear at time of order.

See detail drawings

for dimensions.

All dimensions from floor

are +/- 1/2" (12mm)

due to adjustable feet.

2' 3-1/2" (700mm)

2" (51mm)

1' 7/8" (327mm)

H,C

6-3.4"

(171mm)

1' 1/2"

(318mm)

1' 10-1/8" (563mm)

2-3/16"

(56mm)

3/8" (10mm)

9-7/16" (244mm)

10-5/8" (270mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

1-1/2" (37mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

3/8"

(10mm)

9-13/16" (250mm)

trough depth

2' 2-3/4" (680mm) A.F.F.

3/8"

(10mm)

13/16"

(20mm)

7-7/8" (200mm)

13/16" (20mm)

squared edge

2-3/16"

(56mm)

3/8" (10mm)

9-7/16" (244mm)

10-5/8" (270mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

1-1/2" (37mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

2-3/16"

(56mm)

3/8"

(10mm)

9-1/16" (230mm)

trough depth

2' 3-1/2" (700mm) A.F.F.

3/8"

(10mm)

13/16"

(20mm)

7-7/8" (200mm)

13/16" (20mm)

squared edge

Customer-supplied

trough flange includes

20mm additional

material to form wall

of cutlery catch box

Detail view: AZP 80 flange

(supplied with machine)

Detail view: trough flange

(to be supplied by others)

Dewatering press tower

For tower dimensions, refer to the facing page.

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

1' 6-1/2" (470mm)

1' 9-5/8" (550mm)

2' 3/8" (620mm)

4-1/2"

(115mm)

2' 3-1/2" (700mm)

4' 11" (1500mm)

7-7/8"

(200mm)

5' 10-1/2" (1790mm)

5-7/8"

(150mm)

3' 5/8" (930mm)

5' 7-1/8" (1705mm)

2' 6-1/2" (775mm)

1' 10-1/8" (560mm)

3' 6-1/8" (1070mm) 1' 3-3/4"

(400mm)

1' (304mm)

8-5/8"

(220mm)

1' 3-3/4" (400mm)

1-1/8"

(30mm)

1' 3-3/4" (400mm)

1-1/8" (30mm)

2" (50mm)

3-1/8" (80mm)

7-1/8"

(180mm)

2-3/4"

(70mm)

1' 3-3/4" (400mm)

5-5/8"

(143mm)

Control

panel

Trough

(see inset

drawing)

5' 7-1/8" (1705mm) A.F.F.

1' 2-1/8"

(360mm)

1' 4-7/8"

(430mm)

5-1/4"

(133mm)

11-3/4"

(297mm)

Base of tower

2' 10-3/4" (880m) A.F.F.

2' 8-1/2" (825mm)

3' 9" (1145mm) A.F.F.

Top of machine lip

3' 5/8" (930mm) A.F.F.

1' 3-3/4" (400mm)

1' 3-3/4"

(400mm)

1' 4-3/8"

(415mm)

2-3/4"

(70mm)

10-1/4"

(260mm)

1' 6-1/2"

(470mm)

2' 7-1/2" (800mm)

2' 11-7/8" (909mm)

3-3/4"

(94mm)

1' 7-3/4"

(500mm)

Plan view

Left side viewRight side viewFront view

Dewatering press tower

AZP 80 Left-to-Right

Units without recirculating trough

5-3/8"

(137mm)

2' 3/4" (630mm)

1-3/8"

(35mm)

Chute can be specified to

discharge to the front, inline

or rear at time of order. Door

can be hinged on either side

(left hinge is shown).

Plan view

Chute can be

specified to discharge

to the front, inline or

rear at time of order.

See detail drawings

for dimensions.

All dimensions from floor

are +/- 1/2" (12mm)

due to adjustable feet.

All

dimensions

from floor are

+/- 1/2"

(12mm) due

to adjustable

feet.

2' 3-1/2" (700mm)

2" (51mm)

1' 7/8" (327mm)

H,C

6-3.4"

(171mm)

1' 1/2"

(318mm)

Front

chute

Inline

chute

Rear

chute

3-1/2"

(90mm)

Electrical supply connection

4-wire (L1, L2, L3, GND)

connection without neutral.

Supply routed from below the

machine (strain relief provided).

Individual circuit breaker/

disconnect with lockout/tagout

strongly recommended.

Drain connection

2" NPT female vertical drain

outlet (HDPE piping).

Recommended placement

directly above 3" (75mm) floor

drain. Grease trap/separator

required (provided by others).

Water supply connections

Hot water (110-140°F/43-60°C)

3/4" NPT male connection. 36-72

PSI (2.5-5.0 bars). Consumption

31.7 US gals. (120 l)/hr.

Cold water (50°F/10°C)

3/4" NPT male connection. 36-72

PSI (2.5-5.0 bars). Initial fill 21.1

US gals. (80l). Consumption 39.6

US gals. (150 l)/hour

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

AZP 80 Right-to-Left

Units without recirculating trough

5' 10-1/2" (1790mm)

5-7/8"

(150mm)

3' 5/8" (930mm)

5' 7-1/8" (1705mm)

2' 6-1/2" (775mm)

1' 10-1/8" (560mm)

1' 3-3/4" (400mm)

5' 7-1/8" (1705mm) A.F.F.

1' 2-1/8"

(360mm)

1' 4-7/8"

(430mm)

5-1/4"

(133mm)

11-3/4"

(297mm)

Base of tower

2' 10-3/4" (880m) A.F.F.

2' 8-1/2" (825mm)

3' 9" (1145mm) A.F.F.

Top of machine lip

3' 5/8" (930mm) A.F.F.

1' 3-3/4" (400mm)

1' 3-3/4"

(400mm)

1' 4-3/8"

(415mm)

2-3/4"

(70mm)

10-1/4"

(260mm)

1' 6-1/2"

(470mm)

2' 7-1/2" (800mm)

2' 11-7/8" (909mm)

3-3/4"

(94mm)

Front view

Dewatering press tower

Chute can be specified to

discharge to the front, inline

or rear at time of order. Door

can be hinged on either side

(right hinge is shown).

Plan view

Chute can be

specified to discharge

to the front, inline or

rear at time of order.

See detail drawings

for dimensions.

All dimensions from floor

are +/- 1/2" (12mm)

due to adjustable feet.

All

dimensions

from floor are

+/- 1/2"

(12mm) due

to adjustable

feet.

2' 3-1/2" (700mm)

2" (51mm)

1' 7/8" (327mm)

H,C

6-3.4"

(171mm)

1' 1/2"

(318mm)

Front

chute

Inline

chute

Rear

chute

1' 3-3/4" (400mm)

1-1/8" (30mm)

2" (50mm)

3-1/8" (80mm)

7-1/8"

(180mm)

2-3/4"

(70mm)

1' 3-3/4" (400mm)

5-5/8"

(143mm)

Control

panel

Left side viewRight side view

(230mm)

1' 9-5/8" (550mm)

2' 3/8" (620mm)

4-1/2"

(115mm)

2' 3-1/2" (700mm)

4' 11" (1500mm)

7-7/8"

(200mm)

3' 6-1/8" (1070mm)1' 3-3/4"

(400mm)

1' (304mm)

8-5/8"

(220mm)

1-1/8"

(30mm)

1' 7-3/4"

(500mm)

Plan view

2' 3/4" (630mm)

1-3/8"

(35mm)

1' 10-1/8" (563mm)

3-1/2"

(90mm)

Electrical supply connection

4-wire (L1, L2, L3, GND)

connection without neutral.

Supply routed from below the

machine (strain relief provided).

Individual circuit breaker/

disconnect with lockout/tagout

strongly recommended.

Drain connection

2" NPT female vertical drain

outlet (HDPE piping).

Recommended placement

directly above 3" (75mm) floor

drain. Grease trap/separator

required (provided by others).

Water supply connections

Hot water (110-140°F/43-60°C)

3/4" NPT male connection. 36-72

PSI (2.5-5.0 bars). Consumption

31.7 US gals. (120 l)/hr.

Cold water (50°F/10°C)

3/4" NPT male connection. 36-72

PSI (2.5-5.0 bars). Initial fill 21.1

US gals. (80l). Consumption 39.6

US gals. (150 l)/hour

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

Technical Specifications:

Capacity

Food waste ........................................................................................... 992 lbs./450 kg per hour

Mixed waste .......................................................................................... 705 lbs./320 kg per hour

Water Requirements

Hot water (140°F/60°C).................................................................... 31.7 US gals/120 l per hour

(used for flushing mechanism)

Cold water (50°F/10°C) ....................................................................... Initial fill 21.1 US gals/80 l

39.6 US gals/150 l per hour

Electrical Requirements

Grinder motor ......................................................................................................... 8.8 hp/6.6 kW

Water press motor.................................................................................................. 2.0 hp/1.5 kW

Water circulation pump motors:

• Units without recirculating trough, or with trough up to 20 ft. in length............ 1.0 hp/0.75 kW

• Units with troughs 20-40 ft. in length ................................................................ 2.1 hp/1.6 kW

Total Load:

• 208V / 60 Hz / 3 Ph

With 1.0 hp/0.75 kW recirc motor ................................................................................. 41.7 A

With 2.1 hp/1.6 kW recirc motor ................................................................................... 44.7 A

• 230V / 60 Hz / 3 Ph

With 1.0 hp/0.75 kW recirc motor ................................................................................. 37.2 A

With 2.1 hp/1.6 kW recirc motor ................................................................................... 40.2 A

• 460V / 60 Hz / 3 Ph

With 1.0 hp/0.75 kW recirc motor ................................................................................. 19.4 A

With 2.1 hp/1.6 kW recirc motor ................................................................................... 20.5 A

Dimensions

With trough connection (H x W x D) .................................................. 5’ 7-1/8” x 5’ 6-7/8” x 2’ 3/8”

Without trough connection (H x W x D) ........................................... 5’ 7-1/8” x 5’ 10-1/2” x 2’ 3/8”

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

Equipment Specification: AZP 80 Waste Pulper - Item No. _____________

Unit will be an AZP 80 waste pulper. Unit will consist of a grinding mechanism and dewatering press

in close-coupled formation inside a common housing. Unit will process food waste to reduce its

volume and to convert it to a dry, relatively odorless pulp.

Grinding mechanism will consist of an 8.8 hp/6.6 kW horizontally-aligned motor driving a vertically-

mounted cutting wheel. Grinding mechanism will incorporate tungsten carbide cutters for long-lasting

performance. Waste will be fed continually into the grinding mechanism by the flow of water regulated

by the machine.

Draining of the ground waste will be accomplished using a vertical screw-type lift and a perforated

cylinder, reducing the waste to a dry pulp. The lift and cylinder will incorporate an integral warm-

water flushing spray system to minimize cleanup.

Unit will incorporate electro-mechanical controls, as well as features to shut down the unit if the

grinder or vertical lift access panels are opened during operation.

Unit will have the following standard features:

• Capacity of 992 lbs./hr of food waste, or 705 lbs./hr. of mixed waste

• Accepts food and mixed kitchen waste, including styrofoam, paper, and cardboard

• Waste volume reduction up to 85%

• Safety features to prevent metal objects such as knives and forks from entering the grinding

mechanism

• Door safety switches to protect the operator. The unit is shut down automatically if the grinder or

dewatering press access doors are opened during operation

• Convenient, reliable electromechanical controls

• Powerful 8.8 hp grinding motor is mounted horizontally for easy serviceability

• Grinding disk incorporates tungsten carbide cutters

• Vertical dewatering press chamber incorporates warm-water flushing spray system to ease cleanup

• Flush-paneled, stainless steel exterior

• Automatic water level control

• Built-in connection points for odor neutralizing pumps

Direction of operation:

_____ Left-to-Right

_____ Right-to-Left

Electrical characteristics:

_____ 208 V / 60 Hz / 3 Ph

_____ 230 V / 60 Hz / 3 Ph

_____ 460 V / 60Hz / 3 Ph

Recirculation motor:

_____ 1.0 hp/0.75 kW (no trough, or troughs up

to 20 ft./6m in length)

_____ 2.1 hp/1.6 kW (troughs 20-40 ft./6-12m)

Feeding:

_____ Attached water trough (manual feed

opening also provided)

_____ Manual feed only (no water trough)

Waste chute position:

_____ Front

_____ Inline

_____ Rear

Dewatering press access door hinge:

_____ Right side

_____ Left side

Unit will have the following optional features:

_____ Separate control panel at remote location

AZP 80 • Updated 07-09 Meiko • 1349 Heil Quaker Blvd. • La Vergne, TN 37086 • (800) 55-MEIKO • FAX (615) 399-6620 • www.meiko.us

Innovative Engineering. Obvious Results.

The AZP 80

features a vertical,

side-mounted

grinding wheel

with tungsten

carbide cutters for

long life and

dependable

performance. A

powerful 8.8 hp

grinder motor

handles the

toughest waste.

The vertical

dewatering press

includes an

integral warm-

water flushing

system. Positioned

for maximum

effect, the spray

reduces buildup

on the mesh,

improving

performance and

easing cleanup.

A host of options allows

the AZP 80 to meet the

needs of a wide range of

facilities.

• Available with or

without a connection

for an external flushing

trough

• Choice of two different

recirculating pumps

• Front, inline or rear

waste chute

Note: All specifications are subject to change without notice

based on Meiko's dedicated product improvement program.

The AZP 80 reduces

waste to a dry, relatively

odorless pulp with a

volume reduction of up to

85%.

Manual

feeding

opening

Two different

recirculating

motors

available

Optional

recirculating

feeding trough

connection

Powerful

8.8 hp grinder

motor

Tungten

carbide

cutters

Integral

dewatering

press

Choice of

front, inline

or rear

waste chute

Warm water

flushing

spray system

Single-point

drain

connection

Flush stainless

steel panels

on all sides

Meiko AZP80 Datasheet

Meiko AZP80 Datasheet

Related papers

Other documents