Exmark OCD02 User manual

Brand: Exmark

Model: OCD02

Category: Lawnmowers

Type: User manual

OCD02

PartNo.4500-482Rev.B

Exmarkreservestherighttomakechangesor

addimprovementstoitsproductsatanytime

withoutincurringanyobligationtomakesuch

changestoproductsmanufacturedpreviously.

Exmark,oritsdistributorsanddealers,accept

noresponsibilityforvariationswhichmaybe

evidentintheactualspecicationsofitsproducts

andthestatementsanddescriptionscontained

inthispublication.

IndustrialParkBox808

Beatrice,NE68310

Contactusatwww.Exmark.com.

PrintedintheUSA

AllRightsReserved

Introduction

CONGRATULATIONSonthepurchaseofyour

Exmarkequipment.Thisproducthasbeencarefully

designedandmanufacturedtogiveyouamaximum

amountofdependabilityandyearsoftrouble-free

operation.

Thismanualcontainsoperating,maintenance,

adjustment,andsafetyinstructionsforyourExmark

equipment.

BEFOREOPERATINGYOURMOWER,

CAREFULLYREADTHISMANUALINITS

ENTIRETY.

Byfollowingtheoperating,maintenance,and

safetyinstructions,youwillprolongthelifeofyour

equipment,maintainitsmaximumefciency,and

promotesafeoperation.

Ifadditionalinformationisneeded,orshouldyou

requiretrainedmechanicservice,contactyour

authorizedExmarkequipmentdealerordistributor.

AllExmarkequipmentdealersanddistributorsare

keptinformedofthelatestmethodsofservicing

andareequippedtoprovidepromptandefcient

serviceintheeldorattheirservicestations.They

carryamplestockofservicepartsorcansecurethem

promptlyforyoufromthefactory.

AllExmarkpartsarethoroughlytestedandinspected

beforeleavingthefactory,however,attentionis

requiredonyourpartifyouaretoobtainthefullest

measureofsatisfactionandperformance.

Wheneveryouneedservice,genuineExmarkparts,

oradditionalinformation,contactanAuthorized

ServiceDealerorExmarkCustomerService.

Contents

Introduction...........................................................3

Safety.....................................................................5

SafetyAlertSymbol.........................................5

SafeOperatingPractices..................................5

SafetyandInstructionalDecals.......................7

Setup......................................................................8

InstallingOCD02onMowerDeck...................8

ProductOverview................................................10

Operation.............................................................11

OpeningtheDischargeGate..........................11

ClosingtheDischargeGate............................11

Maintenance.........................................................12

Adjustments.....................................................12

FootPedalAdjustment..................................12

GateAdjustment...........................................12

Troubleshooting...................................................13

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure1)isusedbothin

thismanualandonthemachinetoidentifyimportant

safetymessageswhichmustbefollowedtoavoid

accidents

Thissymbolmeans:ATTENTION!BECOME

ALERT!YOURSAFETYISINVOLVED!

Figure1

1.Safetyalertsymbol

Thesafetyalertsymbolappearsaboveinformation

whichalertsyoutounsafeactionsorsituations

andwillbefollowedbythewordDANGER,

WARNING,orCAUTION.

DANGER:Whitelettering/Redbackground.

Indicatesanimminentlyhazardoussituationwhich,if

notavoided,Willresultindeathorseriousinjury.

WARNING:Blacklettering/Orangebackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Couldresultindeathorseriousinjury.

CAUTION:Blacklettering/Yellowbackground.

Indicatesapotentiallyhazardoussituationwhich,if

notavoided,Mayresultinminorormoderateinjury.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizes

generalinformationworthyofspecialattention.

SafeOperatingPractices

Training

•ReadtheOCD02andtractorOperator’sManuals

andothertrainingmaterial.Iftheoperator(s)or

mechanic(s)cannotreadEnglishitistheowner’s

responsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.

Theownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperate

orservicetheequipment.Localregulationsmay

restricttheageoftheoperator.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor

herself,otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbyExmark.

•Wearappropriateclothingincludingsafetyglasses,

substantialfootwear,longtrousers,andhearing

protection.DoNotoperatewhenbarefootor

whenwearingopensandals.

CAUTION

ThemachinethattheOCD02attachesto

producessoundlevelsinexcessof85dBAat

theoperator’searandcancausehearingloss

throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,

bones,andotherforeignobjectswhichcanbe

thrownbythemachineandmaycausepersonal

injurytotheoperatororbystanders.

Operation

•Operateonlyindaylightorgoodarticiallight,

keepingawayfromholesandhiddenhazards.

•Nevermowwiththedischargedeectorraised,

removedoralteredunlessthereisagrass

collectionsystemormulchkitinplaceand

workingproperly.

•Stopengine,waitforallmovingpartstostop,

removekeyandengageparkingbrake:

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor

damageandmakerepairsbeforerestarting

andoperatingthemower).

Safety

–Beforeclearingblockages.

–Wheneveryouleavethemower.

WARNING

Hands,feet,hair,clothing,oraccessoriescan

becomeentangledinrotatingparts.Contact

withtherotatingpartscancausetraumatic

amputationorseverelacerations.

•DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin

placeandworkingproperly.

•Keephands,feet,hair,jewelry,orclothing

awayfromrotatingparts.

•NEVERcarrypassengers.DONOToperate

themowerwhenpeople,especiallychildren,or

petsareinthearea.

Safety

SafetyandInstructionalDecals

•Keepallsafetysignslegible.Removeallgrease,

dirtanddebrisfromsafetysignsandinstructional

labels.

•Replaceallworn,damaged,ormissingsafety

signs.

•Whenreplacementcomponentsareinstalled,be

surethatcurrentsafetysignsareafxedtothe

replacedcomponents.

•Ifanattachmentoraccessoryhasbeeninstalled,

makesurecurrentsafetysignsarevisible.

•Newsafetysignsmaybeobtainedfrom

yourauthorizedExmarkequipmentdealeror

distributororfromExmarkMfg.Co.Inc.

•Safetysignsmaybeafxedbypeelingoffthe

backingtoexposetheadhesivesurface.Apply

onlytoaclean,drysurface.Smoothtoremove

anyairbubbles.

•Familiarizeyourselfwiththefollowingsafetysigns

andinstructionlabels.Theyarecriticaltothesafe

operationofyourExmarkcommercialmower.

1-403005

98-5954

109-9928

Setup

InstallingOCD02onMower

Deck

Important:ForSerialNumbers790,000and

higher,multipleaccessoriesaddedtoabase

unitcanchangethestabilityofthemachine.

Readtheunitoperator’smanualtodetermine

ifcounterbalanceweightsarenecessaryforthe

accessoriesinstalledontheunit.

1.Removetheoorpan.

2.Removethedischargedeectorfromthedeck.

3.Removethebracketfromthedischargedeector

andretainthehardware.

4.Usethetemplateprovidedasaguidetocutoffthe

lipofthedischargedeector.Foldthetemplate

andalignthethreeslotsonthetemplatewiththe

dischargedeectorasshowninFigure2.Cut

alongthebottomportionandtheouteredgeson

eachsideoftemplatetoremovethelip.

Figure2

1.Dischargedeector3.Cutalongtemplate

2.Template4.Lipremoved

5.Reassemblethebracket,thatwasremovedinstep

3,intothedischargedeectorandfastenwithits

hardware.

6.Installthefootpedalontothetoeboardasshown

inFigure3.

Figure3

1.Footpedal3.Toeboard

2.5/16-18x3/4inch

carriagebolt

4.5/16-18nylocnut

7.Installthecablebracketontheframerailand

positionclosetofootpedalasshownFigure4.

Securethebracketwith5/16-18x21/4inch

carriageboltandnylocnut.

Figure4

1.Nylocnut5.Footpedal

2.Cablebracket6.Cotterpin

3.5/16-18x21/4inch

carriagebolt

7.Boltandnutadjustment

4.Cable8.Cablenut

8.Hooktheendofthecableontothefootpedal

andinsertthecotterpin.

Setup

9.Placethecableintothecablebracketnotchand

securewiththetwonuts.Makesurethenutsare

centeredonthebracket.

10.Wrapthecablehangerstrapoverthecrossshaft

andfeedthelooseendofthecablethroughthe

strapholesasshowninFigure5.Routethecable

aroundthebacksideofthecrossshaft.Installthe

othercablehangerstrapontherightsideofthe

crossshaft.Setthecableaside.

Figure5

1.Footpedal

4.Crossshaft

2.Cablebracket5.Cablehangerstrap

3.Cable

11.Installthegatelinkageassemblyontothedeckas

showninFigure6.Makesurethedischargebafe

boltheadispositionedtotheoutsideofthedeck.

Turntheboltaroundifnecessary.

Figure6

1.Dischargebafebolt

head

3.Gatelinkageassembly

2.Decktab

12.Insertthechutepivotrodthroughthersttab

onthedeck,gatelinkageassembly,anddischarge

deector(seeFigure7).Installthelinkpivot

bracketontothelinkpivotchannel,locatedon

thegatelinkageassembly.Routethechutepivot

rodthroughthelinkpivotbracket,thetabson

thedeck,gatelinkageassembly,anddischarge

deectorandinstallthehairpin.Orientthe

hairpinasshowninFigure7.

Figure7

1.Chutepivotrod4.Dischargedeector

2.Decktab5.Hairpin

3.Linkpivotbracket

13.Pushdownthefrontofthefootpedalandplace

thelinkpivotbracketintheunlockedposition

(Figure8),attachthecableendontothegatelift

link.OrientthehairpinasshowninFigure8and

installintothegateliftlink.

ProductOverview

Figure8

1.Footpedal

7.Gateliftlink

2.Pushdown8.Hairpin

3.Rearcovernotch9.Deckmountbracket

4.Cover10.Cablenuts

5.Sidecovernotch

11.Knob

6.Cable

12.Linkpivotbracketin

unlockedposition

14.Placetherearcovernotchbetweenthetwonuts

onthelooseendofthecable.Tightennuts

againstthecover.

15.Placethesidecovernotchbetweentheknob

andthedeckmountbracketonthegatelinkage

assemblyandtighten.

ProductOverview

Figure9

1.Gate

2.Footpedal

Operation

Important:Alwaysmowwiththedischarge

deectorinstalledandinthedownposition.

DANGER

Anuncovereddischargeopeningwillallow

objectstobethrowninanoperator’sor

bystanders’sdirection.Alsocontactwiththe

bladecouldoccur.Thrownobjectsorblade

contactcancauseseriousinjuryordeath.

Neveroperatethemowerwiththedischarge

deectorraised,removed,oralteredunless

thereisagrasscollectionsystemormulch

kitinplaceandworkingproperly.

DANGER

Therotatingbladesunderthemowerdeck

aredangerous.Bladecontactcancause

seriousinjuryorkillyou.

DoNotputhandsorfeetunderthemower

ormowerdeckwhenthebladesareengaged.

OpeningtheDischargeGate

Pushdownonthebackofthefootpedaltoopen

thegate.

Figure10

1.Pushdown

4.Dischargedeector

2.Footpedal5.Dischargeopening

3.Gateopen

ClosingtheDischargeGate

Pushdownonthefrontofthefootpedaltoclose

thegate.

Figure11

1.Pushdown

3.Gateclosed

2.Footpedal

4.Dischargedeector

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

WARNING

Whilemaintenanceoradjustmentsarebeing

made,someonecouldstarttheengine.

Accidentalstartingoftheenginecould

seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch,

engageparkingbrake,andpullthewire(s)

offthesparkplug(s)beforeyoudoany

maintenance.Alsopushthewire(s)aside

soitdoesnotaccidentallycontactthespark

plug(s).

Adjustments

Note:DisengagePTO,shutoffengine,waitfor

allmovingpartstostop,engageparkingbrake,and

removekeybeforeservicing,cleaning,ormakingany

adjustmentstotheunit.

FootPedalAdjustment

Thefootpedalallowsthegatetobeheldinany

position.Adjustthepivotboltandnutasshownin

Figure4formoreorlessresistance.

GateAdjustment

1.Stopengine,waitforallmovingpartstostop,and

removekey.Engageparkingbrake.

2.Makesurethedischargebafeboltheadis

positionedtotheoutsideofthedeckasshownin

Figure6.Turntheboltaroundifnecessary.

3.Placethefootpedalintheclosedposition,refer

toClosingtheDischargeGateintheOperation

section.

4.Tryopeningthegatewithyourhands.Thegate

shouldbelockedintoplace.Ifthegateopens,the

cabletensionistootight.Adjustthecablenutsat

eitherendofthecableforlesstension.

Troubleshooting

Important:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperating

conditionpriortomoweruse.

Thefollowingtablelistssomeofthecommoncausesoftrouble.Ifassistanceisneeded,contactyour

ExmarkServiceDealer.

Note:WhendisconnectingelectricalconnectorsDoNotpullonthewirestoseparatetheconnectors.

ProblemPossibleCauseCorrectiveAction

Gatedoesnotlockwhenclosed.

1.Cabletensionistootight.1.Adjustthecablenuts.

1.Cableisnottensionedproperly.1.Adjustthecablenuts.

Gatedoesnotopen.

2.Cableisdisconnectedatoneorbothends.2.Reconnectcable.

Pedalistoolooseortight.

1.Pivotboltandnutnotadjustedproperly.1.Adjusttheboltandnutforproperpedal

feel.

Conditions and Products Covered

Exmark Mfg. Co. Inc. and its affiliate, Exmark Warranty

Company, pursuant to an agreement between them, jointly

warrant on the terms and conditions herein, that we will repair,

replace or adjust any part on these products and found by us

(in the exercise of our reasonable discretion) to be defective in

factory materials or workmanship for a period of 90 days.

This warranty applies to Exmark commercial attachments and

accessories sold in the U.S. or Canada. This warranty may

only be assigned or transferred to a second (or third) owner by

an authorized Exmark dealer. The warranty period commences

upon the date of the original retail purchase.

This warranty only includes the cost of parts and labor.

Items and Conditions Not Covered

This warranty does not cover the following:

• Pickup and delivery charges to and from any authorized 

 Exmark Service Dealer.

• Any damage or deterioration due to normal use, wear and 

 tear, or exposure.

• Cost of regular maintenance service or parts, such as filters, 

 fuel, lubricants, tune-up parts, and adjustments.

• Any product or part which has been altered or misused or 

 required replacement or repair due to normal wear,  

 accidents, or lack of proper maintenance.

• Any repairs necessary due to use of parts, accessories or 

 supplies, including gasoline, oil or lubricants, incompatible 

 with the attachment or accessory or other than as  

 recommended in the operator's manual or other operational 

 instructions provided by Exmark.

All warranty work must be performed by an authorized

Exmark Service Dealer using Exmark approved replacement

parts.

Instructions for Obtaining Warranty Service

The product must be registered with original proof of purchase

by an Exmark Service Dealer before obtaining any warranty

service.

Contact any Exmark Service Dealer to arrange service at their

dealership. To locate a dealer convenient to you, access our

website at www.exmark.com. U.S. or Canada customers may

also call 402-223-6375.

If for any reason you are dissatisfied with the Service Dealer’s

analysis or with the assistance provided, contact us at:

 Exmark Customer Service Department

 The Exmark Warranty Company

 2101 Ashland Avenue

 Beatrice, NE 68310

 402-223-6375 or

 [email protected]

Owner’s Responsibilities

The Exmark attachment or accessory, including any defective

part, must be returned to an authorized Exmark service dealer

within the warranty period. This warranty extends only to

commercial attachments and accessories operated under

normal conditions. You must read the operator’s manual. You

must also properly service and maintain your Exmark product

as described in the operator’s manual or other operational

instructions provided by Exmark. Such routine maintenance,

whether performed by a dealer or by you, is at your expense.

General Conditions

The sole liability of Exmark and Exmark Warranty Company

with respect to this warranty shall be repair or replacement of

defective components as set forth herein. Neither Exmark

nor Exmark Warranty Company shall be liable for any

incidental or consequential loss or damage.

Such damages include but are not limited to:

• Expenses related to gasoline, oil or lubricants.

• Travel time, overtime, after hours time or other  

 extraordinary repair charges or charges relating to repairs or 

 replacements outside of normal business hours at the place 

 of business of the authorized Exmark Service Dealer.

• Rental of like or similar replacement equipment during the 

 period of any warranty, repair or replacement work.

• Any telephone or telegram charges or travel charges.

• Loss or damage to person or property other than that 

 covered by the terms of this warranty.

• Any claims for lost revenue, lost profit or additional cost as 

 a result of a claim of breach of warranty.

• Attorney's fees.

No Claim of breach of warranty shall be cause for cancellation

or rescission of the contract of sale of any Exmark attachment

or accessory.

All implied warranties of merchantability (that the

product is fit for ordinary use) and fitness for use (that the

product is fit for a particular purpose) are limited to the

duration of the express warranty.

Some states do not allow exclusions of incidental or

consequential damages, or limitations on how long an

implied warranty lasts, so the above exclusions and

limitations may not apply to you.

This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Exmark Commercial Attachments and Accessories

90 Day Limited Warranty

G4500-427

ServiceRecord

Date:

DescriptionofWorkDone:ServiceDoneBy:

www.exmark.com

Date Purchased

MID-MOUNT RIDING ACCESSORIES AND OPTIONS

SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS

WALK-BEHIND ACCESSORIES AND OPTIONS

GRASS CATCHER

MICRO-MULCH SYSTEM

TURF STRIPER

STANDON

CUSTOM RIDE SEAT SUSPENSION SYSTEM

FULL SUSPENSION SEAT

DECK LIFT ASSIST KIT

HITCH KIT

LIGHT KIT

V POWER PORT

MICRO-MULCH SYSTEM

OPERATOR CONTROLLED DISCHARGE

ROLL OVER PROTECTION SYSTEM (ROPS)

SUN SHADE

TRASH CONTAINER

TURF STRIPER

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

OUT-FRONT RIDING ACCESSORIES AND OPTIONS

CUSTOM RIDE SEAT SUSPENSION SYSTEM

DUAL-TAIL WHEEL

FLOOR PAN EXTENDER

HITCH KIT

LIGHT KIT

MICRO-MULCH SYSTEM

ROLL OVER PROTECTION SYSTEM (ROPS)

SNOW BLADE

SNOWBLOWER

SUN SHADE

TRASH CONTAINER

ULTRA VAC COLLECTION SYSTEM

ULTRA VAC QUICK DISPOSAL SYSTEM

WEATHER CAB

Industrial Park Box 808

Beatrice, NE 68310

Part No. 4500-482 Rev. B

(402) 223-6300

Fax (402) 223-5489

Printed In USA

Exmark OCD02 User manual

Brand: Exmark

Model: OCD02

Category: Lawnmowers

Type: User manual

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Exmark OCD02 User manual

Exmark OCD02 User manual

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