Zephyr AK9028AS Use, Care And Installation Manual

Use, Care, and Installation Guide

www.zephyronline.com

Model number:

Serial Number:

Date of Purchase:

Sales Dealer:

OCT18.0701 © Zephyr Ventilation LLC.

Vortex

AK9028AS

AK9034AS

AK9028AS290

AK9034AS290

AK9028AS-ES

AK9034AS-ES

READ AND SAVE THESE INSTRUCTIONS

Models:

AK9028AS-ES

AK9034AS-ES

www.zephyronline.com

1

SAFETY NOTICE ................................................................. 2-3

LIST OF MATERIALS ....................................................... 4

INSTALLATION

Ducting Calculation Sheet

....................................... 5

Mounting Height & Clearance

................................ 6

Ducting Options

........................................................... 7

6SHFL¿FDWLRQV

............................................................... 8

Electrical

......................................................................... 9

Custom Hood Preparation & Installation

........... 10

Mounting the Liner

...................................................... 11

FEATURES & CONTROLS

Slide Controls

............................................................... 12

MAINTENANCE

Cleaning & Installing the Filter

............................... 13

Ductless Recirculating

.............................................. 14

Lights

................................................................................ 15

TROUBLESHOOTING

................................................................ 16

DIAGRAMS

Fan Curve & Wiring

.................................................... 17-19

LIST OF PARTS & ACCESSORIES

..................................... 20

WARRANTY

.................................................................................... 21

PRODUCT REGISTRATION

.................................................... 22

Table of Contents

Important Safety Notice

READ AND SAVE THESE INSTRUCTIONS

2

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WARNING

TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.

WARNING

TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.

b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.

When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service

panel.

CAUTION

For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning

agents or detergents. Suitable for use in household cooking area.

WARNING

TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:

a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly

on low or medium settings.

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d. Use proper pan size. Always use cookware appropriate for the size of the surface element.

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f. Use high setting on hood only when necessary.

g. Don’t leave hood unattended when cooking.

h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.

WARNING

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:

D 6027+(5)/$0(6ZLWKDFORVH¿WWLQJOLGFRRNLHVKHHWRUPHWDOWUD\WKHQWXUQRIIWKHEXUQHU%(&$5()8/7235(9(17%8516

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b. NEVER PICK UP A FLAMING PAN – You may be burned.

c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.

d. Use an extinguisher ONLY if:

1. You know you have a Class ABC extinguisher, and you already know how to operate it.

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WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

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,QFOXGLQJ¿UHUDWHGFRQVWUXFWLRQ

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back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National

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the local code authorities.

c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

d. Ducted fans must always vent to the outdoors.

e. NEVER place a switch where it can be reached from a tub or shower.

f. Make sure the power is off before installing, wiring or maintenancing.

Important Safety Notice

3

WARNING

TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.

CAUTION

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attics, crawl spaces or garages.

OPERATION

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and loose clothing.

The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,

maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to

negligence and the warranty of the unit automatically expires due to improper maintenance.

*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.

ELECTRICAL REQUIREMENTS

Important:

Observe all governing codes and ordinances.

It is the customer’s responsibility:

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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70

latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and

all local codes and ordinances.

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ground path is adequate.

Do not ground to a gas pipe.

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Do not have a fuse in the neutral or ground circuit.

*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269

** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575

This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit

protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to

Electrical Diagram on product.

AK9028AS / AK9034AS - Max. 315W @ 3 Amps

AK9028AS290 / AK9034AS290 - Max. 130W @ 1.5 Amps

AK9028AS-ES / AK9034AS-ES - Max. 96W @ 1.2 Amps

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and install appropriate connector if necessary.

List of Materials

4

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MODELS: AK9028AS, AK9028AS290, AK9028AS-ES

AK9034AS, AK9034AS290, AK9034AS-ES

PARTS SUPPLIED

1 - One piece liner

1 - Adjustable front panel

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1 - Hardware package

HARDWARE PACKAGE CONTENTS

PARTS NOT SUPPLIED

- Ducting, conduit and all installation tools

- Cable connector (if required by local codes)

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Light Bulb Removal

Suction Cup (1)

For Models:

AK9028AS

AK9034AS

AK9028AS290

AK9034AS290

Wire Caps (3)

#8 x 1/2” (8)

5

Installation – Ducting Calculation Sheet

Duct pieces

Tot a l

Equivalent number

length x used =

3- 1/ 4” x 10”

Rect.,

straight

1 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

5 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. to

6” round

transition

90

0

elbow

20 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

90

0

15 Ft.

x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

45

0

9 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round,

straight

1 Ft. x ( ) =

Ft.

Subtotal column 1 =

Duct pieces

Tot a l

Equivalent number

length x used =

6”, 7”, 8”, 10”

Round, wall

cap with

damper

30 Ft. x ( ) =

Ft.

6”, 7”, 8”, 10”

Round

roof cap

30 Ft. x ( ) =

Ft.

Subtotal column 2 =

Subtotal column 1 =

Total ductwork =

Maximum Duct Length: For satisfactory air movement,

the total duct length

should not exceed 100 equivalent feet.

6” round to

3- 1/ 4” x 10”

rect.

transition

1 Ft. x ( ) =

Ft.

6” round to

3- 1/ 4” x 10”

rect.

transition

90

0

elbow

16 Ft. x ( ) =

Ft.

7” round to

3 1/4” x 10”

rect.

transition

8 Ft. x ( ) =

Ft.

7” round to

3- 1/ 4” x 10”

rect.

transition

90

0

elbow

23 Ft. x ( ) =

Ft.

elbow

7” to 6” or

8” to 7” Round

tapered

reducer

25 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 90

0

elbow

15 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 45

0

elbow

9 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect. 90

0

flat elbow

24 Ft. x ( ) =

Ft.

3- 1/ 4” x 10”

Rect.

wall cap

with damper

30 Ft. x ( ) =

Ft.

Ft. x ( ) =

Ft.

15

6”, 7“, 8”

Round

in-line

damper

Installation – Mounting Height & Clearance

6

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DUCTING

A minimum of 6” round duct must be used to

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Always use rigid type metal ducts only. Flexible

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available duct run when using elbows, transitions

and caps.

ALWAYS, when possible, reduce the number or

transitions and turns. If long duct run is required,

increase duct size.

If turns or transitions are required; install as far

away from insert duct output and as far apart,

between the two as possible.

Minimum mount height between range top to

cabinet bottom should be no less than 26”.

Maximum mount height should be no higher than

36”.

It is important to install the liner at the proper

mounting height. Liners mounted too low could

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mounted too high will be hard to reach and will

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If available, also refer range manufacturer’s height

clearance requirements and recommended liner

mounting height above range.

Vertical Ducting:

6” round minimum

Horizontal Ducting:

N/A

DAMAGE-SHIPMENT / INSTALLATION:

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installation.

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unit to the store in which it was bought for

repair or replacement.

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or replacement is the responsibility of the

customer.

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WKDQWKHFXVWRPHUUHSDLURIUHSODFHPHQWPXVW

be made by arrangement between customer

and installer.

26” min.

36” max.

36”

7

WARNING FIRE HAZARD

NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.

All exhaust must be ducted to the outside.

Use metal ductwork only.

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Some Ducting Options

Installation – Ducting Options

side wall cap

w/ gravity damper

side wall cap

w/ gravity dampe

r

Soffit or crawl space

Roof Pitch w/

Flashing & Cap

8

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Installation – 6SHFL¿FDWLRQV

3/4 View

Top View

Back View

6”

12-

5/16

”

1

7

-

1/2

”

-

20

-1/

2

”

2

8

-

3

/8

”

*,

34-

3/8

”*

2-

1/16

”

2-

5/8

”

10-

1/4

”

3/8”

C/L

10-

5/8

”

26-

9/16

”

4-

1/8

”

5-

3/8

”

17-

1/2

”

10-

5/16

”

1-

7/16

”

adjust

able

d

e

p

t

h

*dimensions do not include 3/8”

wide flange around the liner

5-

1/8

”

9

ELECTRICAL

WARNING

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how and background.

For personal safety, remove house fuse or open circuit breaker before beginning installation. Do not use

extension cord or adapter plug with this appliance.

Follow national electrical codes or prevailing local codes and ordinances.

Electrical Supply:

This appliance requires a 120V 60Hz electrical supply, and connected to an individual, properly grounded

branch circuit, protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire w/

ground. Please also refer Electrical Diagram labeled on product.

Cable Lock:

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and codes, purchase and install appropriate connector if necessary.

Installation – Electrical

Cable Lock

10

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Installation – Custom Hood Preparation & Installation

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SURWHFWLYH¿OPSULRUWRLQVWDOODWLRQ8VHFDXWLRQ

during installation to prevent scratches or damage

to the stainless steel.

2. Prepare custom hood enclosure by following the

dimensions in FIG. 1.

3. Install liner into custom hood. FIG. 2, Page 11.

WARNING: Make sure the surface you are securing the

liner to is capable of holding the weight of AK90. Failure

to do so may cause personal injury or damage to cooking

surface or counter. Wood blocking may need to be added

to cabinet base if additional support is needed.

4. Secure front panel to custom hood. FIG. 3, Page 11

5. Finalize electrical and duct work. Seal duct work

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Note: If access to the top of the liner is not available

after installation, duct work and electrical connection

may need to be installed prior to installing the liner.

6. Power on the liner, check for leaks around duct tape

and test for proper operation.

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CAUTION: At least two installers are

required due to the weight and size of the

hood.

!

FIG. 1

If possible, power up and test all functions prior to installation.

C

A

D

E

2

-

1/

1

6

”

B

cut-out

Plywood Base

3/4''

Side Panel Thickness:

Recommended

3/8” Wide Flange

17 1/2” - 20 1/2” 17 1/8” - 20 1/8”

Without Backboard With Backboard**

Inside Depth* (B)

Inside

Width* (A)

Custom Hood

Exterior WidthModel

30 inches

36 inches

AK9028AS

AK9034AS

AK9028AS

AK9034AS

28 1/2”

34

1/2”

Without Backboard With Backboard**

Model

Cut-Out

Depth (D)

26-5/8”

10-

1/2”

Cut-Out

Width (C)

Rear Base

Depth

1-3/8”1”

(E)

*Dimension does not include 3/8” wide flange around liner.

**Assumes backboard thickness of 3/8”

FIG. 1

The ducting from this fan to the outside

of the building has a strong effect

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use of the fan. Use the shortest,

straightest duct routing possible for

best performance, and avoid installing

the fan with smaller ducts than

recommended. Insulation around the

ducts can reduce energy loss and

inhibit mold growth. Fans installed with

existing ducts may not achieve their

UDWHGDLUÀRZ

11

FIG. 2

FIG. 3

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stainless steel screws. FIG. 2.

WARNING: Make sure the surface you are securing the liner to is capable of holding the

weight of AK90. Failure to do so may cause personal injury or damage to cooking surface

or counter. Wood blocking may need to be added to custom hood base if additional

support is needed.

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3. Lift front panel up and slide into the nose of the custom hood base. The tape

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ÀXVKZLWKWKHOLQHUERWWRPÀDQJH),*

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5. Return to Page 10, Step 5 to complete installation.

Installation – Mounting the Liner

FIG. 3-3

1

3

2

flange

liner flange

12

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0 I II III

Blower On/Off Speed Selection

1

Lights Bright/Dim/Off

2

0 I II

Features & Controls – Slide Controls

BLOWER ON/OFF/SPEED SELECTION

0 is off, I is low speed, II is medium speed and III is high speed.

LIGHTS BRIGHT/DIM/OFF

0 is off, I is dim, and II is bright.

1

2

0 I II III

Blower On/Off Speed Selection

1

Lights On/Off

2

0 I

BLOWER ON/OFF/SPEED SELECTION

0 is off, I is low speed, II is medium speed and III is high speed.

LIGHTS ON/OFF

0 is off and I is on.

1

2

Models: AK9028AS, AK9028AS290, AK9034AS, AK9034AS290

Models: AK9028AS-ES, AK9034AS-ES

13

SURFACE MAINTENANCE:

Do not use corrosive detergents, abrasive detergents or oven cleaners.

Do not use any product containing chlorine bleach or any product containing chloride.

Do not use steel wool or abrasive scrubbing pads which will scratch and damage surface.

Cleaning Stainless Steel

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stainless steel grain. To remove heavier grease build up use a liquid degreaser detergent.

After cleaning use a non-abrasive stainless steel polish/cleaners, to polish and buff out the stainless luster and grain.

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&OHDQLQJWKH%DIÀH)LOWHU

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required to be cleaned every 30 days or more often depending on cooking habits.

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hood

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Part No. Qty. to Order

50210016 1

3

2

1

Maintenance – Cleaning & Installing the Filter

NOTE: If your liner is setup for ductless recirculating, make

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FIG. 4

14

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DUCTLESS RECIRCULATING (OPTION)

MODELS: AK9028AS, AK9028AS290, AK9034AS, AK9034AS290

Ductless recirculating is intended for applications where an exhaust duct work is not possible to be installed.

When converted, the one piece liner functions in air “purifying” mode rather than exhausting the air. Fumes

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back into the kitchen.

We recommend to always exhaust air outside of the home by employing existing or installing new duct work,

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possible should you use the liner in recirculating mode.

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Purchase recirculating kit as follows.

Part No. Qty. to Order

ZRC-9000 1

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usage of 1 hour a day.

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Part No. Qty. to Order

Z0F-C090 1

bae lter frame

charcoal

lter

Return Air Vent

top of cabinet

For detailed installation instructions please refer to manual included with recirculating kit.

Maintenance – Ductless Recirculating

15

REPLACING LIGHT BULBS

CAUTION: Light bulb becomes extremely hot when turned on.

DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.

Maintenance – Lights

MODELS: AK9028AS-ES, AK9034AS-ES

Make sure all power is turned off and bulbs are not hot.

Access light bulb by removing light bulb lens cover by 1 screw.

Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and falls out.

Replacement bulbs are available from Zephyr or specialty lighting stores.

Purchase type: 13w Fluorescent GU-24 CFL, STS T3 13GUS

MODELS: AK9028AS, AK9028AS290, AK9034AS, AK9034AS290

Make sure all power is turned off and bulbs are not hot.

Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, stops and

falls out.

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latex glove and turn counter clockwise.

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Troubleshooting

16

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TROUBLESHOOTING PROCEDURES FOR VORTEX

Issue Cause What to do

After installation,

the unit doesn’t

work.

1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s

power is ON.

2. The power line and the cable locking connector

is not connecting properly.

2. Check the power connection with the unit is

connected properly.

3. The switch wirings are disconnected. 3. Make sure the wirings at the switch are

connected properly.

4. The switch is defective. 4. Change the switch.

Light works, but

blower is not

turning.

1. The blower is defective, possible seized. 1. Change the blower.

2. The thermally protected system detects if the

blower is too hot to operate and shuts the blower

down.

2. The blower will function properly after the

thermally protected system cools down.

3. Blower molex plug pin is not making contact. 3. Disconnect the blower molex plug, check pins

inside plug to see if one is pushed inside the

plug too far. Reseat pin if needed.

4. Damaged capacitor. 4. Change the capacitor.

The unit is

vibrating.

1. The blower is not secure in place. 1. Tighten the blower in place.

2. Damaged blower wheel. 2. Change the blower.

3. The hood is not secured in place. 3. Check the installation of the hood.

The unit is

whistling.

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2. The duct pipe connections are not connected

properly.

2. Check the duct pipe connections to be sure all

are connections are sealed properly.

The blower is

working, but the

lights are not.

1. Defective halogen bulb. 1. Change the halogen bulb.

2. The light bulb is loose. 2. Tighten the light bulb.

3. The light bulb plug is disconnected. 3. Connect the light bulb plug.

The hood is

not venting out

properly.

1. The hood might be hanging to high from the

cook top.

1. Adjust the distance between the cook top and

the bottom of the hood within 26” to 36” range.

2. The wind from the opened windows or opened

doors in the surrounding area are affecting the

ventilation of the hood.

2. Close all the windows and doors to eliminate

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3. Blocking in the duct opening or duct work. 3. Remove all the blocking from the duct work or

duct opening.

4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.

5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher.

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vibrating.

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2. Spring clip is broken. 2. Change the spring clip.

Diagrams – Fan Curve & Wiring

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

1.10

1.20

1.30

1.40

1.50

1.60

1.70

1.80

1.90

2.00

0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400

Pressure (inAq)

Flow rate (CFM)

Fan Curve

Model: AK90 (Vortex)

AC Input: 120V, 60Hz

Outlet Diameter: 6in

3A

17

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Diagrams – Fan Curve & Wiring

025

0.30

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

0.80

Pressure (inAq)

Blower Fan Curve

Model: AK90-290 (Vortex)

AC input: 120V - 60Hz

Outlet Diameter: 6in

0.00

0.05

0.10

0.15

0.20

0

.

25

0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400

Flow rate (CFM)

1.5A

18

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Zephyr AK9028AS Use, Care And Installation Manual

Zephyr AK9028AS Use, Care And Installation Manual

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