MK Diamond Products MK-DDG Owner's manual

MK-DDG
Brand
MK Diamond Products
Model
MK-DDG
Type
Owner's manual

This manual is also suitable for

MK Diamond Products MK-DDG is a versatile and powerful tool designed to handle various grinding applications with ease. Its compact size and portability make it ideal for both indoor and outdoor use. The MK-DDG features a durable construction and high-quality components, ensuring long-lasting performance and reliability. With its user-friendly design and adjustable handlebar, it provides comfortable operation and precise control during grinding tasks. Additionally, the MK-DDG is equipped with safety features such as blade and belt guards to ensure user protection while operating.

MK Diamond Products MK-DDG is a versatile and powerful tool designed to handle various grinding applications with ease. Its compact size and portability make it ideal for both indoor and outdoor use. The MK-DDG features a durable construction and high-quality components, ensuring long-lasting performance and reliability. With its user-friendly design and adjustable handlebar, it provides comfortable operation and precise control during grinding tasks. Additionally, the MK-DDG is equipped with safety features such as blade and belt guards to ensure user protection while operating.

03.2019
MK-DDG-11
MK-DDG-5
MK-DDG SERIES
OWNER'S MANUAL
& PARTS LIST
www.mkdiamond.com
Revision 208
Manual 157499
MODELS PART #
DDG-5 158780
DDG-11 157012
Caution: Read all safety and operating instructions
before using this equipment. This owner’s manual
MUST accompany the equipment at all times.
2
Congratulations on your purchase of a MK-DDG. We are certain that you will be pleased with your
purchase. MK Diamond takes pride in producing the finest construction power tools and diamond
blades in the industry.
Operated correctly, your MK-DDG should provide you with years of service. In order to help you,
we have included this manual. This owners manual contains information necessary to operate and
maintain your MK-DDG safely and correctly. Please take a few minutes to familiarize yourself with
the MK-DDG by reading and reviewing this manual.
If you should have questions concerning your MK-DDG, please feel free to call our friendly
customer service department at: 800 421-5830
Regards,
MK Diamond
INTRODUCTION
NOTE THIS INFORMATION FOR FUTURE USE:
MODEL NUMBER:
SERIAL NUMBER:
PURCHASE PLACE:
PURCHASE DATE:
WARRANTY: For your (1) one year warranty to be effective, complete the online Product
Registration as soon as possible. Visit www.mkdiamond.com/registration/
3
SAFETY
Safety Messages 4
Damage Prevention and Information Messages 4-7
California Proposition 65 Message 8
Electrical Requirements and Grounding Instructions 9-12
Safety Label Locations 13-14
Product Specications 15
UNPACKING, TRANSPORT, STAND and ASSEMBLY
Unpacking 16
Contents 16
Transport 16
ASSEMBLY and OPERATION
Handlebar Adjustment 17
Grinding Discs Installation 17
Gasoline Engine Unit 18
Electric Motor Unit 18-19
MAINTENANCE AND TROUBLESHOOTING
Clean Up 20
Filling Fuel Tank 20
EXPLODED VIEW AND PARTS LIST
Exploded View & Parts List 22-29
ACCESSORIES
Accessories 30
ORDERING & RETURN INSTRUCTIONS
Ordering Information 32
Return Materials Policy 32
Packaging Instructions 32
Authorized Service Centers 32
CONTACT& LIMITED WARRANTY
Contact & Limited Warranty 33
TABLE OF CONTENTS
4
MK-DDG SERIES SAFETY
Read and follow all safety, operating and maintenance instructions. Failure to read and follow
these instructions could result in injury or death to you or others. Failure to read and follow these
instructions could also result in damage and/or reduced equipment life. Safety warnings and
guidelines do not by themselves eliminate danger. They are not substitutes for proper accident
prevention procedures and good judgement.
SAFETY MESSAGES
A Damage Prevention Message is to inform the user of important information and/or instructions that
could lead to equipment or other property damage if not followed. Information Messages convey
information that pertains to the equipment being used. Each message will be preceded by the word
NOTE, as in the example below.
DAMAGE PREVENTION AND INFORMATION MESSAGES
NOTE:
Equipment and/or property damage may result if these instructions are not followed.
GENERAL SAFETY PRECAUTIONS AND HAZARD SYMBOLS
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is
preceded by a safety alert symbol ( ) and one of three words: DANGER, WARNING, or CAUTION.
DANGER You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow directions.
CAUTION
You CAN be INJURED if you DO NOT follow directions. It may also be used to
alert against unsafe practices.
ALWAYS read this Owner’s Manual before operating the machine. DO NOT operate or
service this equipment before reading this entire manual. Read and understand all warn-
ings, instructions and controls on the machine. Know how to stop the equipment quickly in
case of emergency. It is the operators responsibility to use this machine under safe work-
ing conditions and conform with federal, state and local codes or regulations pertaining to
safety, air, pollution, noise etc...
ALWAYS keep the Blade and Belt Guards in place. DO NOT operate this machine with any
guard or safety device removed. A Guard, or any damaged part should be repaired or
replaced immediately.
NEVER operate this equipment without proper protective clothing, shatterproof
glasses, steel-toed boots and other protective devices required by the job. Non-slip
foot wear is recommended.
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In order to prevent injury, the following safety precautions and symbols should be followed at all times!
5
MK-DDG SERIES SAFETY
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All visitors and children should be kept a safe distance from work area. Maintain a safe
operating distance to other personnel.
KEEP CHILDREN AWAY
MAKE THE WORKSHOP KID PROOF
Make the workshops kid proof by using padlocks, master switches or by removing starter keys.
ROTATING PARTS
Keep hands, feet, hair, and clothing away from all moving parts to prevent injury. Never oper-
ate the motor with covers, shrouds, or guards, removed.
OVER SPEED
NEVER tamper with the governor components or settings to increase the maximum speed.
Severe personal injury and damage to the engine or equipment can result if operated at
speeds above maximum.
ELECTRICAL SHOCK
NEVER touch electrical wires or components while the engine is running. Exposed, frayed or
worn electrical wiring and plugs can be sources of electrical shock which could cause severe
injury or burns. Do not touch the plug with wet hands.
ALWAYS avoid inhalation of and skin contact with silica dust and/or mist. Provide proper
dust removal. Use dust-collection system when applicable.
NEVER operate the machine in an explosive atmosphere or near combustible materials.
Sparks from the cutting-action of this machine can ignite flammable materials, liquids, gases
or dust.
This equipment should not be operated by persons under 18 years of age.
ALWAYS wear approved respiratory, head, ear and eye protection
when operating this machine.
Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre-
vent accidental starting. Place the ON/OFF switch in the OFF position before performing any
service operation. ALWAYS place the power ON/OFF switch in the OFF position when the
machine is not in use.
ACCIDENTAL STARTS!
PERSONAL PROTECTIVE EQUIPMENT
Engine components can become extremely hot from operation. To prevent severe burns,
do not touch these areas while the engine is running, or immediately after it is turned off.
Never operate the engine with heat shields removed.
HOT PARTS!
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DO NOT FORCE THE TOOL
A power tool will do a job better and safer operating at the rate for which it was designed.
DO NOT force a tool or an attachment to do a job that it was not designed to do.
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6
MK-DDG SERIES SAFETY
Consult the owner’s manual for recommended accessories. Using improper accessories
may increase the risk of personal or by-stander injury. Unauthorized equipment
modifications will void all warranties. Manufacturer does not assume responsibility for any
accident due to equipment modifications.
ALWAYS ensure that the machine is on level ground before using.
Serious injury could occur if a power tool is tipped, or if a cutting tool is unintentionally
contacted.
When loading or unloading the machine, use caution. Remove the blade prior to hoisting,
loading and transporting the machine.
USE RECOMMENDED ACCESSORIES
NEVER STAND ON THE TOOL
TRANSPORT
Form a habit of checking to see that keys and adjusting wrenches are removed from
the power tool before it is turned on.
Cluttered work areas and benches invite accidents. Keep area around machine clear of
obstructions which could cause persons to fall.
DO NOT operate equipment in dangerous or hazardous environments. DO NOT use power
tools in damp or wet locations nor expose them to rain. Always keep the work area well
lighted.
REMOVE ADJUSTING KEYS AND WRENCHES
KEEP WORK AREA CLEAN
DO NOT USE IN DANGEROUS PLACES
MAINTAIN TOOLS WITH CARE
Keep tools clean and maintained for the best and safest performance. Always follow
maintenance instructions and examine the machine before use. If any abnormal vibrations
or noises occurs, turn off machine immediately and have the problem corrected before
further use.
DISCONNECT TOOLS
Power tools should always be disconnected before servicing, adjusting or when changing
accessories, such as blades, bits, cutters, and the like.
DO NOT OVERREACH
Keep proper footing and balance at all times by not overreaching.
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SECURE WORK
Clamps or a vise should be used to hold work whenever practical. Keeping your hands free
to operate a power tool is safer.
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USE PROPER APPAREL
DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may
be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover-
ing to contain long hair.
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MK-DDG SERIES SAFETY
Before using a power tool, check for damaged parts. A guard or any other part that is
damaged should be carefully checked to determine if it would operate properly and
perform its intended function. Always check moving parts for proper alignment or binding.
Check for broken parts and mountings and all other conditions that may affect the
operation of the power tool. A guard, or any damaged part, should be properly repaired or
replaced. Always check the machine for loose bolts before starting.
A blade or cutter should always be installed so that rotation is in the direction of the
arrow imprinted on the side of the blade or cutter. It should correspond with the rotational
direction of the motor. Always feed work into a blade against the direction of rotation.
TURN POWER OFF - Do not leave a tool until it comes to a complete stop. ALWAYS
turn a power tool OFF when leaving the work area, or, when a cut is finished.
NEVER LEAVE A TOOL UNATTENDED
CHECK FOR DAMAGED PARTS
DIRECTION OF ROTATION
NEVER disconnect any "emergency or safety devices". These devices are intended for
operator safety. Disconnection of these devices can cause severe injury, bodily harm, or
even death! Disconnection of any of these devices will void all warranties. Unauthorized
equipment modifications will void all warranties. Manufacturer does not assume
responsibility for any accident due to equipment modifications.
NEVER operate this equipment under the influence of drugs or alcohol.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER use this machine with any cutter designed for woodworking.
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On belt driven equipment, overtensioning of belts will result in premature crank and/or bearing
failure.
Whenever necessary, replace nameplate, operation and safety decals when they become
difcult to read.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in
a clean, dry location out of the reach of children
DO NOT lend or rent this equipment without including the Owner's Manual and the Engine/
Motor Manufacturer's Manual.
Check the chemical properties of the material to be cut/grinded and follow all EPA/OSHA
Regulations.
8
MK-DDG SERIES SAFETY
CALIFORNIA PROPOSITION 65 MESSAGE
SILICA DUST WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition
may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz,
brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of
airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In ad-
dition, California and some other authorities have listed respirable crystalline silica as a substance
known to cause cancer. When cutting such materials, always follow respiratory precautions.
Use appropriate NIOSH-approved respiratory protection where dust hazard may occur. Paper masks
or surgical masks without a NIOSH approval number are not recommended because they do little to
protect the worker. For more information about respirator programs, including what respirators have
received NIOSH approval as safe and effective, please visit the NIOSH website at:
http://www.cdc.gov/niosh/topics/respirators
Observe OSHA regulations for respirator use (29 C.F.R.§1910.134).
Visit http://www.osha.gov for more information.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities con-
tain chemicals known (to the State of California) to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead, from lead-based paints
• Crystalline silica, from bricks and cement and other masonry products
• Arsenic and chromium, from chemically treated lumber
For further information, consult the following sources:
http://www.osha.gov/dsg/topics/silicacrystalline/index.html
http://www.cdc.gov/niosh/docs/96-112/
http://oehha.ca.gov/prop65/law/P65law72003.html
http://www.dir.ca.gov/Title8/sub4.html
http://www.P65warnings.ca.gov
Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area, and work with approved safety
equipment, such as dust masks that are specially designed to lter out microscopic particles. Where
use of a dust extraction device is possible, it should be used. To achieve a high level of dust collec-
tion, use an industrial HEPA vacuum cleaner. Observe OSHA 29 CFR part 1926.57 and 1926.103.
9
MK-DDG SERIES SAFETY
Gasoline is extremely ammable, its vapors can explode if ignited; store only in approved
containers, in well-ventilated, unoccupied buildings and away from sparks or ames. DO
NOT ll the fuel tank while the engine is running or hot. Spilled fuel could ignite if it con-
tacts hot parts or sparks from ignition. DO NOT overll tank. DO NOT start the engine near
spilled fuel. Never use gasoline as a cleaning agent.
Gasoline models are shipped from the factory dry, meaning without fuel or oil. Both must be added
before equipment can be used. Check the engine Manufacturer Owner's Manual for instructions on
fueling, break-in, servicing and proper engine care and use.
Refer to engine manufacturer manual for specic operating procedures and safety warnings.
ALWAYS check the fuel lines and fuel tanks for leaks and cracks before starting the engine.
DO NOT run the machine if fuel leaks are present or the fuel lines are loose.
Accidental start hazard. Disconnect spark plug prior to servicing.
EXPLOSIVE FUEL!
GAS SAFETY PRECAUTIONS
GAS ENGINE SAFETY
Engine exhaust gasses contain poisonous carbon monoxide (an odorless, colorless gas).
Avoid inhaling exhaust fumes Breathing it can cause unconsciousness and even kill you.
Always operate gasoline engine machines in a well-ventilated area. DO NOT operate in ar-
eas where exhaust fumes could accumulate without wearing appropriate respiratory protec-
tion. Never run the engine in a closed building or conned area.
LETHAL EXHAUST GASES!
ALWAYS rell fuel tank in a well-ventilated area.
ALWAYS replace the fuel tank cap after refueling.
ALWAYS close fuel value on engines when machine is not being operated.
FUELING SAFETY
ALWAYS use caution when handling fuel. Shut off the engine and allow to cool before refueling.
Move the machine at least 10 feet (3 meters) from the fueling point before starting the engine, and
make sure the gas cap is on the machine and the fuel can is properly tightened.
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NOTE: Prior to operation of this machine the operator must determine the existence and
location of any subsurface features that may be hazardous or could damage the
equipment, (i.e. electric cable, natural gas line etc.).
10
MK-DDG SERIES SAFETY
WARNING
In order to prevent electrical shock and injury, the following electrical safety precautions and symbols
should be followed at all times!
In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical
current to reduce the risk of electric shock. This tool is equipped with an electric cord which has an
equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance with all local codes and ordinances.
• DO NOT modify the plug provided - if it will not t the outlet, have the proper outlet
installed by a qualied electrician.
• Improper connections of the equipment-grounding conductor can result in a risk of electric
shock. The equipment-grounding conductor is the insulated conductor that has an outer
surface that is green, with or without yellow stripes. If repair or replacement of the electric
cord or plug is necessary, DO NOT connect the equipment-grounding conductor to a live
terminal.
• Check with a qualied electrician or service personnel if the grounding instructions are not
completely understood, or if in doubt as to whether the tool is properly grounded.
• Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles
that accept the tool’s plug.
• Repair or replace a damaged or worn cord immediately.
ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS
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CAUTION
DO NOT EXPOSE TO RAIN
For maintenance care and operation of the electric motor, refer to your electric motor instruction book-
let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep
ventilating openings clean. Before plugging in the machine, make sure that the outlet voltage is within
the voltage marked on the machines's data plate.
DO NOT spray water on the electric motor. DO NOT touch the plug with wet hands. To reduce
the risk of electrocution, keep all connections dry and off the ground.
ELECTRIC MOTOR SAFETY
DO NOT operate electric motor in an explosive environment.
DO NOT expose to rain or use in damp locations.
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WARNING
To reduce the risk of electrocution, keep all connections dry and off the ground. A Ground Fault
Circuit Interrupter (GFCI) should be provided on the circuit(s) or outlet(s) to be used for this
machine. Receptacles are available having built-in GFCI protections and may be used for this
measure of safety. When using an extension cord, GFCI should be installed closest to the power
source, followed by the extension cord and lastly, the machine.
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WARNING
If operating the equipment in damp locations is unavoidable, ALWAYS use a Ground Fault
Circuit Interrupter, ALWAYS wear rubber gloves and footwear in damp conditions.
DO NOT abuse the cord. Never use the cord to carry the equipment or to pull the plug from
the outlet. Keep the cord away from heat, sharp edges, and moving parts. Replace dam-
aged cords immediately. Damaged cords increase the risk of electric shock.
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WARNING
Use only extension cords that are intended for outdoor use. These extension cords are
identied by a marking "Acceptable for use with outdoor appliances; store indoors while not
in use." Use only extension cords having an electrical rating not less than the rating of the
product. DO NOT use damaged extension cords. Examine extension cords before using and
replace if damaged. DO NOT abuse extension cords and DO NOT yank on any cord to dis-
connect. Keep cords away from heat and sharp edges. Always disconnect the extension cord
from the receptacle before disconnecting the product from the extension cord.
ALWAYS make certain that the power source required for the electric motor is correct and always
use the correct NEMA conguration plug. Motors can burn out when the line voltage falls 10% below
the voltage rating of the motor. Failure to use proper voltage will cause the motor to overheat. Make
certain that the correct size grounded (3-wires) extension cord is used.
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If the plug or receptacle gets wet, DO NOT unplug the cord. Disconnect the fuse or circuit breaker
that supplies power to the tool. Then unplug and examine for presence of water in the receptacle.
Wear eye protection.
Replace any damaged grinding discs before operating.
WARNING
MK-DDG SERIES SAFETY
12
MOTOR SPECS EXTENSION CORD LENGTH
Motor Voltage Amps 25' 50' 100' 200’
160107 230V 1 Ph 23 14 ga 12 ga 8 ga 6 ga
MK-DDG SERIES SAFETY
WARNING
• Locate the length of extension cord needed in table provided.
• Once the proper length is found, move down the column to obtain the correct AWG size required
for that length of extension cord. For example, a fty foot extension cord would require an AWG
size of 14 for a 120V volt circuit.
Use of undersize extension cords result in low voltage to the motor that can result in motor burnout and
premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a
low voltage condition, through the use of undersized extension cords will be repaired or replaced totally
at the customers expense. There will be no warranty claim.
To choose the proper extension cord,
Decal Location Description
A Motor Warning - Silica
B Console Read Manual
C Front - Apron Hands & Feet Clear
D Motor - Front Overtensioning Belts
E Arm QR Code for Manuals
F Belt Guard Guards in Place
G Arm Service
H Motor - Side Hot Surface
I Motor - Front Accidental Start
J Motor - Top Refueling
K Console Prop 65
L Console Lethal Exhaust
M Console Machinery Hazard
Part # 164202
A
C
F
G
D
H
I
J
E
Part # 155587
CAUTION
DO NOT
operate without
guards in place.
!
Part # 155038
SERVICE OR
WARRANTY
FOR INFORMATION ON
PLEASE CALL
1-800-474-5594
Part # 170480
Part # 155585
CAUTION
Keep
hands and
feet clear.
!
Part # 154399
Gas
NOTICE
Overtensioning of belts will
result in premature crank
and/or bearing failure.
!
Part # 155579
CAUTION
DO NOT
touch hot
surface.
!
Part # 155578
CAUTION
Accidental start hazard.
Disconnect spark plug prior
to servicing.
!
Part # 155580
WARNING
When refueling
stop engine and
allow to cool.
DO NOT
overll tank.
!
WARNING
• Use of this equipment can expose you to chemicals
including nickel and crystalline silica which are known to
the State of California to cause cancer.
• For more information go to www.P65Warnings.ca.gov.
• Repeated and/or substantial inhalation can cause
serious or fatal respiratory diseases including silicosis.
• Employ dust controls and protection per
OSHA/NIOSH/MSHA.
!
Label Part #164202
B
K
M
Console Label Part # 157075
L
WARNING
Always wear safety approved
hearing, eye, head and
respiratory protection
DO NOT operate this
equipment before reading
the owner’s manual.
WARNING: This equipment contains chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. These chemicals are contained in various
components, fluids and paint, including but not limited to, fuel, oil,
electric motors and batteries. In addition, gasoline/diesel powered
equipment emits engine exhaust and fumes, and when serviced,
cleaned or maintained generate used oil, waste fluids, fumes,
grease, grime and particulates from component wear and silica dust
which contain chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov.
!
DANGER
Lethal exhaust
gases. Use only
in well ventilated
areas. DO NOT
use indoors.
SAFETY LABEL LOCATIONS
Safety and warning labels are located according to the gure below. The labels contain important
safety information. Please read the information contained on each safety label. These labels are
considered a permanent part of your saw. If a label comes off or becomes hard to read, contact
MK Diamond or your dealer for a replacement.
MK-DDG SERIES SAFETY
C
A
D
K
J
G
L
F
I
H
B
E
13
Decal Location Description
A Motor - Side Warning - Silica
B Console Read Manual
C Front - Apron Hands & Feet Clear
D Belt Guard - Top Overtensioning Belts
E Motor - Side QR Code for Manuals
F Belt Guard - Top Guards in Place
G Arm Service
H Motor - Side Extension Cords
I Console Prop 65
J Console Machinery Hazard
Part # 164202
A
C
F
G
D
H
E
Part # 155587
CAUTION
DO NOT
operate without
guards in place.
!
Part # 155038
SERVICE OR
WARRANTY
FOR INFORMATION ON
PLEASE CALL
1-800-474-5594
Part # 170480
Part # 155585
CAUTION
Keep
hands and
feet clear.
!
Part # 154399
Electric
NOTICE
Overtensioning of belts will
result in premature crank
and/or bearing failure.
!
Part # 155672
NOTICE
Most motor problems are caused by
low voltage from improper extension
cords. See owner’s manual for
extension cord selection.
!
WARNING
• Use of this equipment can expose you to chemicals
including nickel and crystalline silica which are known to
the State of California to cause cancer.
• For more information go to www.P65Warnings.ca.gov.
• Repeated and/or substantial inhalation can cause
serious or fatal respiratory diseases including silicosis.
• Employ dust controls and protection per
OSHA/NIOSH/MSHA.
!
Label Part #164202
B
I
J
Console Label Part # 157075
WARNING
Always wear safety approved
hearing, eye, head and
respiratory protection
DO NOT operate this
equipment before reading
the owner’s manual.
WARNING: This equipment contains chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. These chemicals are contained in various
components, fluids and paint, including but not limited to, fuel, oil,
electric motors and batteries. In addition, gasoline/diesel powered
equipment emits engine exhaust and fumes, and when serviced,
cleaned or maintained generate used oil, waste fluids, fumes,
grease, grime and particulates from component wear and silica dust
which contain chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov.
!
SAFETY LABEL LOCATIONS
Safety and warning labels are located according to the gure below. The labels contain important
safety information. Please read the information contained on each safety label. These labels are
considered a permanent part of your saw. If a label comes off or becomes hard to read, contact
MK Diamond or your dealer for a replacement.
MK-DDG SERIES SAFETY
C
A
F
G
D
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PRODUCT SPECIFICATIONS
The MK-DDG is a versatile unit. Operated and used according to this manual, the MK-DDG will
provide years of dependable service.
Features
Specifications
• Uses two 10 or 20 segment 10" diameter diamond grinding discs to level, smooth or
clean the top surface of concrete slabs.
• Provides a smoother nish compared to other methods such as scariers or scrabblers.
• Counter rotating discs provide balanced torque to prevent pulling left or right
• Can also be used to level small areas of uneven joints or high spots of 1/16" to 1/8".
• A 22-inch grinding width makes for quick removal.
• Wide ergonomically designed T-grip handle for easy handling and maneuvering.
• Dust shroud contains grinding debris.
• 2" vacuum port standard for dust-free operation.
• Two-position wheel carriage for grinding and easy transport.
• Works on concrete slabs, terrazzo, brick, stone and ceramic tile oors.
Specications for the MK-DDG are listed in the table below.
Model
MK-DDG-11 MK-DDG-5 Electric
Engine
Honda
ABB Baldor
Power
GXV340
5 HP
Disc RPM
550
550
Disc Capacity
10" (254mm)
10" (254mm)
Weight
239 lbs. (108kg)
295 lbs. (134kg)
LxWxH (inches)
50" x 25" x 40"
50" x 25" x 40"
LxWxH (mm)
1,270 x 635 x 1,016
1,270 x 635 x 1,016
Part #
157012
158780
MK-DDG SERIES SAFETY
11.2011
MK-DDG-11
MK-DDG-5
MK-DDG SERIES
OWNER'S MANUAL,
PARTS LIST &
OPERATING INSTRUCTIONS
www.mkdiamond.com
Caution: Read all safety and operating instructions
before using this equipment. This parts list MUST
accompany the equipment at all times.
Revision 203
Manual 157499
16
Use proper lifting techniques when lifting the MK-DDG
If not done, remove the MK-DDG, accessory box from the carton.
CONTENTS
In your container, you will find
One (1) MK-DDG
One (1) MK-DDG Owner's Manual
One (1) Honda Owner's Manual
One (1) Warranty Card
Honda Owners Manual
(Gas Powered Only)
MK-DDG
Owner's Manual
Warranty
Card
TRANSPORT
1. The MK-DDG weighs approximately two hundred and thirty nine (239)
pounds; use care when transporting. The unit needs to be rolled from one
location to another.
2. Never try to lift the unit by yourself.
Two Lift
Points
Handle
Adjustable
Wheels
CAUTION
MK-DDG SERIES CONTENT
UNPACKING
17
Follow the diagram below to prepare your MK-DDG for operation.
ASSEMBLY
Handlebar Adjustment
Adjust the Handlebar, as shown on the Figure to the right,
for ease of operation and comfort of the user.
Grinding Discs Assembly
You need to install the grinding discs before
operation of the MK-DDG
Operate on concrete
surface
Both grinding discs at
work
Check the surface
The Figure to the left shows
hardware and installation of discs.
Unit ready for operation.One disc installed.Grinding Wheel Mount
MK-DDG SERIES ASSEMBLY
18
DDG-11 CHOKE AND THROTTLE CABLE INSTALL INSTRUCTIONS
Insert choke cable through console
and secure with hex nut.
Insert hooked end of cable into lower
hole of choke lever and tighten cable
clamp onto choke cable jacket.
Install throttle cable control head
through console and secure with
washers and screws. Press throttle
control paddle onto lever.
Secure bracket in place with screw
as shown.
Insert hooked end of cable through
engine throttle lever.
MK-DDG SERIES ASSEMBLY
19
BEFORE STARTING
FOR GASOLINE ENGINE
FOR ELECTRIC MOTOR
1. Use correct diamond wheel for grinding conditions.
2. Ensure wheel mountings are clean and bolts are tightened securely.
3. Check for adequate water flow.
TO BEGIN GRINDING OPERATION
1. Place grinding wheels on surface.
2. Start and warm up engine.
3. If application requires water, adjust water flow.
4. Adjust speed as required by application.
DAILY MAINTENANCE
1. Check engine oil level.
2. Check and clean air filter.
3. Lubricate grease points.
4. Check belt tension
5. Check for fluid leaks and loose or damaged parts.
BEFORE STARTING
1. Choose correct diamond wheels for the job condition.
2. Ensure grinding wheel mountings are clean and the
retaining bolts are securely tightened.
3. Check for adequate water flow.
TO BEGIN GRINDING OPERATION
1. Be sure the grinding wheels are positioned over the
work area.
2. If application requires water, adjust water flow.
3. While holding securely to the handlebar,
turn power switch to "ON" position.
DAILY MAINTENANCE
1. Lubricate grease points.
2. Check belt tension.
MK-DDG SERIES START
Definitive information on engine procedures and
maintenance is contained in the engine manual
provided separately. Perform all procedures as
recommended by the engine manual.
NOTE:
20
CLEAN UP
Engine parts are extremely hot following use. Allow engine to cool 1/2 hour
before cleaning.
Use care during cleanup to avoid injury.
NOTE:
1. To extend operating life, the MK-DDG should be cleaned following every use.
2. Use care when using a garden hose or pressure washer. These could force water
into the air cleaner or muffler opening.
3. Use care when cleaning around electrical components.
FILLING FUEL TANK
1. Gasoline is highly flammable and explosive. You can be burned or seriously injured when
handling fuel.
2. To fuel, stop engine if running, and allow it to cool.
3. Refuel in a well-ventilated area.
4. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power
tools, etc.
5. Wipe up spills immediately
1. Fuel can damage paint and plastic. Be careful not to spill fuel when filling the fuel tank.
2. Damage caused by spilled fuel IS NOT covered under the warranty.
3. DO NOT use stale or contaminated gasoline, or an oil/gasoline mixture.
4. Use unleaded gasoline with a pump octane rating of 86 or higher.
Do not overfill the
Gas Tank
WARNING
CAUTION
NOTE:
MK-DDG SERIES CLEAN UP
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MK Diamond Products MK-DDG Owner's manual

MK-DDG
Brand
MK Diamond Products
Model
MK-DDG
Type
Owner's manual
This manual is also suitable for

MK Diamond Products MK-DDG is a versatile and powerful tool designed to handle various grinding applications with ease. Its compact size and portability make it ideal for both indoor and outdoor use. The MK-DDG features a durable construction and high-quality components, ensuring long-lasting performance and reliability. With its user-friendly design and adjustable handlebar, it provides comfortable operation and precise control during grinding tasks. Additionally, the MK-DDG is equipped with safety features such as blade and belt guards to ensure user protection while operating.

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