National 3425 User manual

Brand: National

Model: 3425

Type: User manual

#3425 GRINDER/EDGER

INSTRUCTION MANUAL

Read Manual Before Operating Machine

9250 XYLON AVENUE NORTH • MINNEAPOLIS, MN 55445 • U.S.A.

800-245-0267 • 763-535-8206 • FAX 763-535-8255 • FAX 800-648-7124

WEB SITE: www.nationalequipment.com • E-MAIL: [email protected]

National

Flooring Equipment, Inc.

Page 2

TABLE OF CONTENTS

 Table of Contents ........................................................................................................2

 Rules for Safe Operation ........................................................................................3-6

A. Grounding ............................................................................................................5

B. Extension Cords ..................................................................................................6

 Transportation..............................................................................................................7

 Set-Up ........................................................................................................................8

A. Handle Assembly ................................................................................................8

 Running Machine ........................................................................................................9

A. Machine Start Up Procedure................................................................................9

 Procedure ............................................................................................................10-17

A. Grinder Mode ....................................................................................................10

B. Edger Mode........................................................................................................10

C. Plate or Cup Wheel Attachment ........................................................................11

D. Plate Removal....................................................................................................12

E. Shroud ........................................................................................................12-13

F. Wheel Adjustment ........................................................................................14-15

G. Handle................................................................................................................15

H. Belt ....................................................................................................................16

I. Pulley Change Out ............................................................................................16

J. Vacuum Port ......................................................................................................17

K. Motor and Overload Switch................................................................................17

 Maintenance ........................................................................................................18-19

A. Maintaining Tools................................................................................................18

B. Cleaning ............................................................................................................19

C. Repairs ..............................................................................................................19

 Troubleshooting ........................................................................................................20

 Complete Parts List..............................................................................................21-22

 Part Numbers and Diagrams ..............................................................................23-30

 Labels ........................................................................................................................31

 Guarantee..................................................................................................................32

 Return Sheet ................................................................................................................

Page 3

RULES FOR SAFE OPERATION

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE. Before use, be sure everyone operating this

equipment reads and understands this manual as well as any labels packaged with or attached to

the tool.

1. KNOW YOUR EQUIPMENT: Read this manual carefully to learn equipment applications and

limitations as well as potential hazards associated with this type of equipment.

2. GROUND YOUR TOOL: See Grounding.

3. AVOID DANGEROUS ENVIRONMENTS: Do not use in rain, damp or wet locations, or in the

presence of explosive atmospheres (gaseous fumes, dust or flammable materials). Remove materials

or debris that may be ignited by sparks.

4. KEEP WORK AREA CLEAN AND WELL LIT: Cluttered, dark work areas invite accidents.

5. DO NOT USE ON STEPS:

6. DRESS PROPERLY: Do not wear loose clothing. These may be caught in moving parts. When

working outdoors, wear rubber gloves and insulated non-skid footwear. Keep hands and gloves away

from moving parts.

7. USE SAFETY EQUIPMENT: Everyone in the work area should wear safety goggles or glasses

complying with current safety standards. Wear hearing protection during extended use and a dust

mask for dusty operations. Hard hats, face shields, safety shoes, etc. should be worn when specified

or necessary.

8. KEEP BYSTANDERS AWAY: Children and bystanders should be kept at a safe distance from the

work area to avoid distracting the operator and contacting the tool or extension cord. Operator should

be aware of who is around them and their proximity.

9. PROTECT OTHERS IN THE WORK AREA: Provide barriers or shields as needed to protect others

from debris.

10. USE PROPER ACCESSORIES: Using accessories that are not recommended may be hazardous.

Be sure accessories are properly installed and maintained. Do not delete a guard or other safety

device when installing an accessory or attachment.

11. CHECK FOR DAMAGED PARTS: Inspect guards and other parts before use. Check for

misalignment, binding of moving parts, improper mounting, broken parts and any other conditions that

may affect operation. If abnormal noise or vibration occurs, turn the tool off immediately and have the

problem corrected before further use. Do not use damaged equipment. Tag damaged tools “DO NOT

USE” until repaired. A guard or other damaged parts should be properly repaired or replaced. For all

repairs, insist on only identical National replacement parts.

12. REMOVE ALL ADJUSTING KEYS AND WRENCHES: Make a habit of checking that the adjusting

keys, wrenches, etc. are removed from the tool before turning it on.

13. GUARD AGAINST ELECTRIC SHOCK: Prevent body contact with grounded surfaces such as pipes,

radiators, ranges and refrigerators. Before use always check the work area for hidden wires or pipes.

Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.

14. AVOID ACCIDENTAL STARTING: Be sure equipment is turned off before plugging it in. Do not use a

tool if the power switch does not turn the tool on and off.

15. DO NOT FORCE EQUIPMENT: Equipment will perform best at the rate for which it was designed.

Excessive force only causes operator fatigue, increased wear and reduced control.

16. KEEP HANDS AWAY FROM ALL CUTTING EDGES AND MOVING PARTS.

17. WEAR GLOVES WHEN CHANGING PLATES.

18. DO NOT ABUSE CORD: Never unplug by yanking the cord from the outlet. Pull plug rather than cord

to reduce the risk of damage. Keep the cord away from heat, oil, sharp objects, cutting edges and

moving parts.

Page 4

RULES FOR SAFE OPERATION

19. DO NOT OVERREACH. MAINTAIN CONTROL: Keep proper footing and balance at all times.

Maintain a firm grip.

20. STAY ALERT: Watch what you are doing, and use common sense. Do not use when you are tired,

distracted or under the influence of drugs, alcohol or any medication causing decreased control.

21. STARTING MACHINE: On/off switch must be in off position before connecting to power source.

22. DO NOT DEFEAT OR ALTER A SWITCH OR SAFETY DEVICE:

23. UNPLUG EQUIPMENT: When it is not in use, unplug tool before changing accessories or performing

recommended maintenance.

24. MAINTAIN EQUIPMENT CAREFULLY: Keep handles dry, clean and free from oil and grease. Follow

instructions for lubricating and changing accessories. Periodically inspect tool cords and extension

cords for damage. Have damaged parts repaired or replaced.

25. STORE IDLE EQUIPMENT: When not in use, store in a dry, secured place. Keep away

from children.

26. MAINTAIN LABELS AND NAMEPLATES: These carry important information. If unreadable or

missing, contact National for a free replacement.

26. MACHINE IS HEAVY, DO NOT DROP:

WARNING: Exposure to dust may cause respiratory ailments. Use approved NIOSH or OSHA

respirators, safety glasses or face shields, gloves and protective clothing. Provide adequate ventilation

to eliminate dust, or to maintain dust level below the Threshold Limit Value for nuisance dust as

classified by OSHA.

WARNING: Always wear respirator protection, appropriate for the application, as specified by

OSHA regulations and your employer. Never operate or maintain equipment before reading and

understanding the instructions for operation and maintenance. Obey all safety signs and instructions

while operating or maintaining equipment.

WARNING: Failure to follow any of the above instructions could cause damage to machine,

damage to property or serious bodily injury or death.

WARNING: SILICA DUST WARNING

Grinding/cutting/drilling of masonry, concrete, metal and other materials can

generate dust, mists and fumes containing chemicals known to cause serious fatal

injury or illness, such as respiratory disease, cancer, birth defects or other

reproductive harm. If you are familiar with the risks associated with the particular

material being cut, review the material safety data sheet and/or consult you

employer, the material manufacturer/supplier, governmental agencies such as

OSHA and NIOSH and other sources of hazardous materials. California and some other other

authorities, for instance, have published lists of substances known to cause cancer, reproductive

toxicity, or other harmful effects. Control dust, mist and fumes at the source where possible. In this

regard use good work practices and follow the recommendations of the manufacturer/supplier,

OSHA/NIOSH, and occupational and trade associations. When the hazards from inhalation of dust,

mists and fumes cannot be eliminated, the operator and any bystanders should always wear a

respirator approved by OSHA/MSHA for the material being cut.

Page 5

RULES FOR SAFE OPERATION

GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS

Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug

must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction

or break down, grounding provides a low resistance path to carry electricity away from the user, reducing

the risk of electric shock.

The grounding prong in the plug is connected through the green wire inside the cord to the grounding

system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding

system and must never be attached to an electrically “live” terminal.

Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with

all codes and ordinances. The plug and outlet should look like those in Figure A.

Figure B illustrates a temporary adapter available for connecting grounded plugs (Figure A) to two prong

outlets. The green rigid ear or lug extending from the adapter must be connected to a permanent ground

such as a properly grounded outlet box or receptacle. Simply remove the center screw from the outlet,

insert the adapter and reattach the screw through the green grounding ear to the outlet. If in doubt of

proper grounding, call a qualified electrician. A temporary adapter should only be used until a properly

grounded outlet can be installed by a qualified electrician. The Canadian Electrical Code prohibits the use

of temporary adapters.

Figure A

GROUNDING

1. Cover of grounded outlet box

2. Outlet ground

3. Grounding prong

4. Temporary adapter

5. Screw

6. Green grounding ear

Figure B

WARNING: Electrical cords can be hazardous. Misuse can result in fire or death by electrical

shock. Read carefully and follow all directions.

WARNING: Improperly connecting the grounding wire can result in the risk of electric shock.

Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do

not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not

use the tool if the cord or plug is damaged. If the plug will not fit the outlet, have a proper outlet

installed by a qualified electrician.

CAUTION: Recommended use of GFI receptical.

Page 6

RULES FOR SAFE OPERATION

EXTENSION CORDS

Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three

wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge

extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage,

resulting in loss of power and possible tool damage.

The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge

cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make

up the total length, be sure each cord contains at least the minimum wire size required. If you are using

one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the

required minimum wire size.

GUIDELINES FOR USING EXTENSION CORDS

• If you are using an extension cord outdoors, make sure it is marked with the suffix “W-A” (“W” in

Canada) to indicate that it is acceptable for outdoor use.

• Be sure your extension cord is properly wired and in good electrical condition. Always replace a

damaged extension cord or have it repaired by a qualified person before using it.

• Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

• Keep away from water. Do not use if wet.

• Inspect thoroughly before each use. DO NOT USE IF DAMAGED.

• Make sure equipment is OFF before connecting cord outlet.

• FULLY INSERT plug into outlet.

• Do not remove, bend or modify any metal prongs or pins of cord.

• Do not use excessive force to make connections.

• Do not connect a three prong plug to a two-hole cord.

• Avoid overheating. Uncoil cord and do not cover it with any material.

• Do not walk on cord.

• Do not drive, drag or place objects over cord.

READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.

WARNING: Electrical cords can be hazardous. Misuse can result in fire or death by electrical

shock. Read carefully and follow all directions.

Page 7

LOAD AND UNLOAD

• Remove plate before loading or unloading.

• Always disconnect from power source before transporting.

• Loosening Handle Securing “T” Bolts to slide handle down to make machine easier to load. Retighten

“T” Bolts when handle is at the desired height.

• Disconnecting handle cord from the motor plug cord and the handle can be removed to make machine

more compact.

TRANSPORTATION

Page 8

HANDLE ASSEMBLY

Handle allows for 7-1/2" of adjustment depending on operator height. Insert handle (See Figure 1) to

desired length and properly tighten both locking "T" bolts (See Figure 2). Plug handle cord into motor

cord (See Figure 3). Make sure both “T” Bolts engage handle at all times.

SET-UP

WARNING: Handle must be engaged with both securing "T" bolts. Failure to do so could cause

serious injury.

Figure 2

Figure 3

Figure 1

Securing

T-Bolts

Handle

Cord

Motor

Cord

Page 9

MACHINE START UP PROCEDURE

TO RUN MACHINE

1. Machine MUST be off before plugging machine into power source.

2. Plug power cord into proper size extension cord.

3. Plug power cord into outlet.

4. Plug the motor cord plug into the handle cord plug if not connected.

5. Press down on handle slightly tilting machine back, lifting the grinding disk (disengaging) off from

the floor.

6. Depress lever on handle, motor will run.

7. Release lever for motor to stop.

8. Once machine is running, gently lower disk to the floor.

RUNNING MACHINE

WARNING: DO NOT leave a plugged-in machine unattended.

Improper connection of the equipment-grounding conductor can result in a risk of electrical shock.

Check with a qualified electrician or service person if you are in doubt as to whether the outlet is

properly grounded. DO NOT modify the plug provided with this unit. If it will not fit the outlet, have a

proper outlet installed by a qualified electrician. NOTE: In Canada, the use of a temporary adapter is

not permitted by the Canadian Electrical Code.

Improper use of the grounding plug can result in a risk of electrical shock.

Know what you are removing. Scraping, sanding or grinding can release health hazardous dust and

liquids. Make sure you are following OSHA, State and/or Federal guidelines when removing hazardous

materials. Take necessary precautions and procedures. On some materials, grinding, scraping or

sanding are not allowed.

Figure 1

WARNING: DO NOT lock lever on handle into a permanent on position. If operator would lose

control or be disabled, machine continues to operate. Do not defeat a switch or safety device.

Shroud

securing screws

Shroud

securing screws

Page 10

GRINDER MODE (Figure 1)

Make sure plate or cup wheel is completely covered and not protruding out from the shroud. Shroud

should suck to the floor when vacuum is turned on. Do not have plate exposed when using the machine

in grinder mode. Failure to do so could cause severe bodily injury or property damage.

Wheels are independently adjustable in height, which allows for pressure to be applied at any point of the

plate or cup wheel. Refer to wheel adjustment in the manual for adjustment instructions.

EDGER MODE (Figure 2)

When using the machine as an edger, adjustments will need to be made to shroud, handle and the wheel

rotation. Refer to these sections in the manual for procedure instructions.

PROCEDURE

Figure 1

Figure 2

Page 11

PLATE OR CUP WHEEL ATTACHMENT

Many choices of plates and cup wheels are available for: scraping and grinding.

To expose the underside of the machine, lean unplugged machine back onto handle (See Figure 3).

Select desired plate type or wheel cup. Insert mounting bolt and lock washer through hole in plate (See

Figure 4) and insert into the pulley shaft in the machine (See Figure 5). With a wrench, securely tighten.

When setting machine down into operation position, hold machine firmly. Hold plate firmly with one hand

while tightening with the other hand. Make sure bolt is tight and always use the lock washer. Set down

gently, DO NOT drop. Damage to plate and machine could occur if dropped.

PROCEDURE

Figure 3 Figure 4

WARNING: Never operate machine with a plate or cup wheel attachment that is not rated at a

minimum of 1725 RPM.

Never operate machine with plate or cup wheel larger than 10" diameter with a 10'' shroud, a 7''

diameter with a 7'' shroud or plate protruding outside of machine covering or guards. Failure to do so

could cause damage to machine or serious injury.

Unplugging machine from power source before changing plate, cup wheel or servicing. Failure to do

so could cause damage to machine or serious injury.

WARNING: When machine is tilted back, never operate machine with the plate exposed. Serious

injury could occur.

WARNING: This machine is designed to run plates with a 5/8'' arbor. No larger than a 10'' diameter

plate with a 10'' shroud or no larger than 7'' diameter plate with a 7'' shroud. Make sure the

manufacturers attachments are specified and/or rated for the proper operation of this machine.

Figure 5

Flate Plate

PLATE REMOVAL

Unplug machine from power source. Tilt machine back. Hold disk with one hand. Loosen with the other

hand using the proper size wrench. Remove mounting bolt and slide plate off.

SHROUD

You will notice the shroud will suck down to the floor when the vacuum is on. This helps with dust control.

Do not operate the machine without a shroud. Do not operate the machine without being connected to a

proper vacuum. If the shroud suction is too much, reduce vac size. If using a twin motor vacuum, turn

one motor off. Extending the vac hose length reduces suction. Additional vent holes can be added to the

shroud but a more powerful vacuum may need to be used.

COMPARING 7'' & 10'' SHROUDS AND PLATES (Figure 6-8)

A 7'' plate and shroud will run with a higher torque than a 10''. The 10'' plate will cover a larger area than

the 7''.

Page 12

PROCEDURE

Figure 7 Figure 8Figure 6

DO NOT OVERREACH. MAINTAIN CONTROL:

Keep proper footing and balance at all times. Maintain a firm grip. Know who and what is around you.

WARNING: This machine is designed to run plates or cup wheels with a 5/8'' arbor. No larger than

a 10'' diameter plate with a 10'' shroud or no larger than a 7'' diameter plate with a 7'' shroud. Make

sure the manufactures attachments are specified and/or rated for the operation of this machine with

RPM rating of 1725 minimum.

WARNING: Exposure to dust may cause respiratory ailments. Use approved NIOSH or OSHA

respirators, safety glasses or face shields, gloves and protective clothing. Provide adequate ventilation

to eliminate dust, or to maintain dust level below the Threshold Limit Value for nuisance dust as

classified by OSHA.

10'' Shroud 7'' Shroud

10'' Cup Wheel

7'' Cup Wheel

WARNING: Always wear respirator protection, appropriate for the application, as specified by

OSHA regulations and your employer. Never operate or maintain equipment before reading and

understanding the instructions for operation and maintenance. Obey all safety signs and instructions

while operating or maintaining equipment.

10'' Flate Plate

Page 13

REMOVING OR CHANGING THE SHROUD

Unplug machine from power source. Failure to do so could cause damage to machine or serious bodily

injury. Remove the flower washer. Remove the disk or the cup plate. Remove the four shroud securing

screws (See Figure 9). Remove shroud. Slide new shroud over the disk shaft. Replace the flower washer

and the four shroud securing screws.

SHROUD IN EDGER MODE

For the 10'' shroud, connect the shroud to the shroud securing clip (See Figure 10). For the 7'' shroud,

flip the front up (See Figure 11). To run this machine in the Edger mode, the handle will need to be

adjusted and wheels will need to be rotated. Refer to these applications in the manual for specific

instructions.

PROCEDURE

Figure 10Figure 9

Shroud securing

screws

Shroud securing

screws

Figure 11

Securing

clip

DO NOT OVERREACH. MAINTAIN CONTROL:

Keep proper footing and balance at all times. Maintain a firm grip.

WARNING: Exposure to dust may cause respiratory ailments. Use approved NIOSH or OSHA

respirators, safety glasses or face shields, gloves and protective clothing. Provide adequate ventilation

to eliminate dust, or to maintain dust level below the Threshold Limit Value for nuisance dust as

classified by OSHA.

WARNING: Always wear respirator protection, appropriate for the application, as specified by

OSHA regulations and your employer. Never operate or maintain equipment before reading and

understanding the instructions for operation and maintenance. Obey all safety signs and instructions

while operating or maintaining equipment.

Flower

washer

Page 14

WHEEL ADJUSTMENT

The wheels are independently adjustable in height, which allows for pressure to be applied at any point

around the perimeter of the plate or cup wheel (See Figure 12).

The built-in leveling system (See Figure 13) indicates alignment of the disk to the floor and where

pressure is being applied to the plate or cup wheel.

LEVELING WHEELS

To raise or lower a wheel, loosen the height and angle lock (See Figure 12). Turn the wheel adjustment

knob to the desired height of the height and angle assembly (See Figure 14). This will adjust the level of

the machine. Check the built-in level on the front of the machine to see if pressure is being applied to the

desired location (See Figure 15) or if machine is level. Securely tighten the height and angle lock when

desired level has been achieved.

PROCEDURE

Figure 12

Figure 15

Figure 14

Figure 13

Level is offset applying additional pressure on

plate or cup wheel.

Left wheel

adjustment

knob

Left height

and angle

lock

Right wheel

adjustment

knob

Right

height and

angle lock

Height & angle

assembly has

been raised

Bubble Offset

Level

Center

ROTATING WHEELS FOR EDGER MODE

Wheels will need to be angled when using the machine in the edger mode. Loosen the height and angle

wheel lock (See Figure 16). (Handle will also need to be adjusted. See handle adjustment). Rotate

wheels to the desired location (See Figure 17). Both sets of wheels need to be set to the same angle.

Securely tighten the height and angle lock.

HANDLE

ANGLE

To adjust the angle of the handle, loosen the handle securing bolt (See Figure 18). Wheels will also need

to be rotated. (See rotating wheels for edger mode for instructions). Rotate the handle to the same angle

of the rotated wheels (See Figure 19). The handle and wheels rotated to the left will run the machine to

the left. Retighten the handle securing bolt.

HEIGHT

Handle allows for 7-1/2'' of adjustment depending on operator height. Loosen the two handle locking “T”

bolts (See Figure 20). Adjust handle to desired height. Securely tighten the two handle securing “T” bolts

making sure they have engaged the handle.

Page 15

PROCEDURE

Figure 17Figure 16

Figure 18 Figure 19 Figure 20

WARNING: Handle must be engaged with both securing “T” bolts. Failure to do so could cause

serious injury.

Left wheel

adjustment

knob

Left height

and angle

lock

Right wheel

adjustment

knob

Right

height and

angle lock

Left Rotation

Right Rotation

Straight

Handle

securing bolt

Handle & wheels

rotated to right for

right angle edging

Handle & wheels

rotated to left for left

angle edging

Securing

T-bolts

Page 16

BELT

The machine uses a 4L-330 belt smooth or cogged. Cogged belts give a better grip to the pulley.

TO REMOVE OR CHANGE BELT

Unplug machine from power source. Remove the cover. Loosen the four bolts on the motor base See

Figure 21). Slide the motor base forward enough to remove belt. Replace belt (See Figure 22). Tilt

machine backwards (See Figure 23) and slide motor base back until the belt is tight. Make sure the belt

is in proper alignment between the two pulleys (See Figure 22). When proper tension on the belt is

achieved, retighten the four motor base bolts. Replace the cover.

PULLEY CHANGE OUT

The machine comes set-up with a large pulley and a small pulley (See Figure 24). This gives higher

torque, less speed. To increase the speed of the machine change the front (large) pulley to the small

pulley included with the machine. This will allow for lower torque, higher speed.

PROCEDURE

Figure 22Figure 21

Motor Base

Bolts

Figure 23

WARNING: Never run machine without protective covers (Belt cover, Disc Shroud, etc.) Failure to

do so could cause serious injury.

Belt

Slide Motor

Base back

Figure 24

Belt

Small pulley

Large pulley

Page 17

VACUUM PORT

The machine is provided with a vacuum port on the shroud (See Figure 25). Use a vacuum hose that

snugly fits either on the outside or the inside of the port. The outside diameter of the port is 2". The inside

diameter of the port is 1-3/4". This port will pick up dust but not all heavy or large particles.

Safety glasses need to be worn by operator and all people working around the equipment when

operating the machine

PROCEDURE

WARNING: Make sure you are using the proper style of vacuum for what you are grinding,

scraping or sanding. Failure to do so could cause emissions of hazardous particulates or explosion

due to fine dust (ie, wood sanding), which is flammable. Make sure the system you are using complies

or exceeds OSHA recommended standard. Make sure the rubber dust guard is covering all the way to

the floor surface.

Figure 25

MOTOR AND OVERLOAD SWITCH

The powerful, 1-1/2'' HP sealed motor is protected by a thermal

overload switch. The overload switch is designed to cut out when

motor is over heated to avoid damage to the motor. If the overload is

tripped, let the machine rest and cool down. Push overload reset

button (See Figure 26). Restart machine.

Note: Overload will not reset until the machine is properly cooled

down.

Note: If the machine continues to overload, change to a less

aggressive plate.

Figure 26

Overload Reset

Button

Vacuum port

Page 18

MAINTENANCE

A well-maintained machine is a productive machine. If not properly maintained, it could be unsafe and

could break down. A scheduled maintenance program should insure a long system life and a safe work

environment.

1. Always wear eye protection and a face mask.

2. Keep flammable and fragile objects away from the tool.

3. Always check nuts and bolts to make sure they are tight.

4. Always use the tool with proper voltage specified on the machine's nameplate.

5. Always keep guards in place.

6. Do not operate around water or wet conditions without use of GFI on cord.

7. Use properly grounded cord and receptacle.

8. Unplug from power before servicing.

9. Use 12 gauge or heavier wire cord, not exceeding 50 feet in length.

10. Do not force machine.

11. Do not alter machine.

12. Keep wheels free from debris.

13. Maintain Labels. These carry important information. If unreadable or missing, contact National for a

free replacement.

14. Replace warn or damaged parts ie, switches, guards, belts, etc.

MAINTAINING TOOLS

Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the

general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage.

Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any

other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the machine

off immediately and have the problem corrected before further use. Tag damaged tool, “DO NOT USE”

until repaired (See Repairs).

• Mechanical inspection and cleaning (pulleys, belts, bearings, nuts, bolts, housing, labels, etc.).

• Electrical inspection (switch, cord, plugs, etc.).

• Testing to assure proper mechanical and electrical operation.

MAINTENANCE

WARNING: DO NOT lock switch on handle into a permanent on position. If operator would lose

control or be disabled, machine continues to operate. Do not defeat a switch or safety device.

WARNING: To reduce the risk of injury, always unplug your tool before performing any

maintenance. Never disassemble the tool or try to do any rewiring on the tool’s electrical system.

Contact National for ALL repairs.

Page 19

CLEANING

Clean dust and debris from wheels and housing. Keep the tool handles clean, dry and free of oil or

grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and

solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine,

lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents

containing ammonia. Never use flammable or combustible solvents around machinery.

REPAIRS

If your tool is damaged, call for a return/repair authorization number and return to:

National Flooring Equipment, Inc.

9250 Xylon Avenue

Minneapolis, MN 55445

(763) 535-8206 • 800-245-0267

• Shipments are not accepted without a return authorization number

• COD or freight collect shipments will not be accepted

MAINTENANCE

WARNING: To reduce the risk of injury, electric shock and damage to the tool, never immerse your

tool in liquid or allow a liquid to flow inside the tool.

Page 20

ALWAYS DISCONNECT MACHINE FROM POWER SOURCE BEFORE SERVICING

MACHINE IS HARD TO HANDLE

1. Change to a less aggressive plate.

2. Re-adjust plate angle.

3. Reduce wheel size.

MACHINE IS OVERLOADED

1. Let machine rest and cool down. Reset overload button on motor.

2. Check power cord. Use a 12 gauge cord, 50' or less.

DEBRIS IS COMING OUT FROM THE BOTTOM OF THE MACHINE

1. Check shroud to make sure it is mounted and secured properly. The shroud should suck down to the

floor when the vacuum is on. Make sure the plate does not protrude out from the shroud.

BLOWS FUSES OR CIRCUIT BREAKERS

1. Check and/or change attached power cord. Use a 12 gauge cord or heavier, 50' or less.

2. Move to a different outlet or a better circuit.

MOTOR WILL NOT RUN

1. Check for a blown fuse and/or circuit breaker at the electrical panel.

2. Overload switch has been tripped.

3. Defective handle switch.

4. Defective power cord.

NOISY OR EXCESSIVE VIBRATION

1. Defective motor. Contact National for service.

2. Bad belt or belt needs maintenance. Retighten or change the belt.

3. Plate or cup wheel is out of balance. Change plate or rebalance.

4. An incorrect adapter on the plate or or cup wheel. Change to a different adapter specified for the job

type.

5. Drive pulley is out of alignment.

TOO MUCH SHROUD SUCTION

1. Reduce vac size.

2. If using a twin motor vacuum, turn one motor off

3. Extend the vac hose length.

4. Add additional vent holes to the shroud.

MACHINE SPEED/TORQUE

1. Change the front pulley. See pulley change out.

TROUBLESHOOTING

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National 3425 User manual

National 3425 User manual

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