Sanyo SAP-KMV91G-S Technical & Service Manual

TECHNICAL & SERVICE MANUAL

SAP-KMV91G ´ 3 + SAP-CMV2441G

SAP-KMV181G

or

SAP-KMV91G

´ 4 + SAP-CMV2441G

INVERTER MULTI-SPLIT SYSTEM AIR CONDITIONER

SAP-CMV2441G

SAP-KMV91G ´ 3

FILE NO.

REFERENCE NO. SM700420

W

Indoor Unit Outdoor Unit

SAP-KMV181G

or

SAP-KMV91G ´ 4

Indoor Model No. Product Code No.

SAP-KMV91G-S 1 852 066 82

SAP-KMV181G-S 1 852 066 83

Outdoor Model No. Product Code No.

SAP-CMV2441G 1 852 066 84

Destination: General (50Hz)

i

IMPORTANT!

Please Read Before Starting

This air conditioning system meets strict safety and oper-

ating standards. As the installer or service person, it is an

important part of your job to install or service the system

so it operates safely and efficiently.

For safe installation and trouble-free operation, you

must:

●

Carefully read this instruction booklet before beginning.

●

Follow each installation or repair step exactly as

shown.

●

Observe all local, state, and national electrical codes.

●

Pay close attention to all warning and caution notices

given in this manual.

This symbol refers to a haz-

ard or unsafe practice which

can result in severe personal

injury or death.

This symbol refers to a hazard

or unsafe practice which can

result in personal injury or

product or property damage.

If Necessary, Get Help

These instructions are all you need for most installation

sites and maintenance conditions. If you require help for

a special problem, contact our sales/service outlet or

your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for

improper installation or maintenance service, including

failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

When Wiring

ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.

ONLY A QUALIFIED, EXPERIENCED

ELECTRICIAN SHOULD ATTEMPT TO

WIRE THIS SYSTEM.

• Do not supply power to the unit until all wiring and tub-

ing are completed or reconnected and checked.

• Highly dangerous electrical voltages are used in this

system. Carefully refer to the wiring diagram and

these instructions when wiring. Improper connections

and inadequate grounding can cause accidental

injury or death.

• Ground the unit following local electrical codes.

• Connect all wiring tightly. Loose wiring may cause

overheating at connection points and a possible fire

hazard.

When Transporting

Be careful when picking up and moving the indoor and

outdoor units. Get a partner to help, and bend your

knees when lifting to reduce strain on your back. Sharp

edges or thin aluminum fins on the air conditioner can

cut your fingers.

When Installing…

…In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the

unit’s weight. It may be necessary to construct a strong

wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to prevent

“sweating” that can cause dripping and water damage to

walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide

a solid, level foundation for the outdoor unit. This pre-

vents water damage and abnormal vibration.

…In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a

metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is higher

than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces of

the flare and union tubes before connecting them,

then tighten the nut with a torque wrench for a leak-

free connection.

• Check carefully for leaks before starting the test run.

When Servicing

• Turn the power OFF at the main power box (mains)

before opening the unit to check or repair electrical

parts and wiring.

• Keep your fingers and clothing away from any moving

parts.

• Clean up the site after you finish, remembering to

check that no metal scraps or bits of wiring have been

left inside the unit being serviced.

Others

• Ventilate any enclosed areas when installing or testing

the refrigeration system. Escaped refrigerant gas, on

contact with fire or heat, can produce dangerously

toxic gas.

• Confirm upon completing installation that no refriger-

ant gas is leaking. If escaped gas comes in contact

with a stove, gas water heater, electric room heater or

other heat source, it can produce dangerously toxic

gas.

WARNING

CAUTION

ii

Table of Contents

Page

■

UNIT COMBINATION ................................................................................................................ iii

1. OPERATING RANGE................................................................................................................ 1

2. SPECIFICATIONS

2-1. Specifications in Combination with Indoor Units................................................................ 1

2-2. Unit Specifications ............................................................................................................. 3

2-3. Major Component Specifications....................................................................................... 8

2-4. Other Component Specifications....................................................................................... 9

3. DIMENSIONAL DATA................................................................................................................ 10

4. FREQUENCY CHARTS

4-1. Cooling Capacity................................................................................................................ 13

4-2. Frequency Characteristics .................................................................................................17

5. AIR THROW DISTANCE CHARTS............................................................................................ 18

6. REFRIGERANT FLOW DIAGRAM............................................................................................ 19

7. ELECTRICAL DATA

7-1. Electrical Characteristics.................................................................................................... 20

7-2. Electric Wiring Diagrams.................................................................................................... 22

7-3. Performance Charts........................................................................................................... 25

8. INSTALLATION INSTRUCTIONS

8-1. Installation Site Selection................................................................................................... 26

8-2. Remote Control Unit Installation Position........................................................................... 28

8-3. Recommended Wire Length and Diameter........................................................................ 29

8-4. Setting for Electric Current Suppressor ............................................................................. 30

8-5. Tubing Check Function....................................................................................................... 30

9. MAINTENANCE

9-1. Changing Address of Remote Control Unit in Indoor Unit ................................................. 32

9-2. Disconnecting and Connecting Positive Connector for Outdoor Unit................................. 33

9-3. Replacing Thermistors (on outdoor unit) for Electronic Expansion Valves ........................ 33

10. FUNCTIONS

10-1. Functions for Operation.................................................................................................... 34

10-2. Protective Functions......................................................................................................... 36

11. TROUBLESHOOTING

11-1. Operating State................................................................................................................ 37

11-2. Troubleshooting Using the Self-Diagnostic Monitor ......................................................... 38

11-3. Fault Assessment of Indoor/Outdoor Unit........................................................................ 40

11-4. Checkpoints for Each Component and Check Procedure................................................ 41

11-5. Problems with Noise and Radio Interference................................................................... 44

12. CHECKING ELECTRICAL COMPONENTS

12-1. Measurement of Insulation Resistance............................................................................ 45

12-2. Checking Continuity of Fuse on PCB Ass’y..................................................................... 46

12-3. Checking Motor Capacitor................................................................................................ 46

INSTRUCTION MANUAL.......................................................................................... 47

APPENDIX

iii

■ UNIT COMBINATION

Combine indoor and outdoor units only as listed below.

Outdoor Unit Indoor Unit Symbol of Indoor Unit Refer to

SAP-CMV2441G

SAP-KMV91G A to C

Fig. 1

SAP-KMV181G D

Outdoor Unit Indoor Unit Symbol of Indoor Unit Refer to

SAP-CMV2441G SAP-KMV91G A to D Fig. 2

D

C

B

A

Fig. 1

D

C

B

A

Fig. 2

1

1. OPERATING RANGE

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Cooling

Maximum 32°C D.B. / 23°C W.B. 43°C D.B.

Minimum 19°C D.B. / 14°C W.B. 19°C D.B.

2. SPECIFICATIONS

2-1. Specifications in Combination with Indoor Units

2-1-1.

91: SAP-KMV91G 181: SAP-KMV181G

Refer to “8-4. Setting for Electric Current Suppressor” for switching between FREE/11/8.5A.

■

Free

NOTE

At 220V

Combination

Total cooling capacity

Total power input (W) Total current (A)

Indoor capacity (kW) (kW)

of indoor unit

Min ST Max Min ST Max Min ST Max

91 2.60 — — — 0.80 2.60 2.90 360 1020 1300 2.2 5.8 7.0

181 — — — 5.20 1.00 5.20 5.60 420 2070 2490 2.4 10.5 12.4

91 ´ 2 2.55 2.55 — — 1.20 5.10 5.40 400 2020 2340 2.3 10.3 11.7

91 + 181 2.10 — — 4.40 1.40 6.50 6.90 450 2570 3190 2.5 12.8 15.7

91 ´ 3 2.15 2.15 2.15 — 1.50 6.45 6.90 430 2420 3180 2.4 12.2 15.8

91 ´ 2 + 181 1.70 1.70 — 3.50 2.30 6.90 7.50 610 2370 3270 3.5 11.9 16.2

91 ´ 4 1.75 1.75 1.75 1.75 2.20 7.00 7.60 600 2450 3300 3.4 12.3 16.2

91 ´ 3 + 181 1.45 1.45 1.45 2.85 3.30 7.20 8.00 870 2310 3390 5.1 11.6 16.8

■

11A

Combination

Total cooling capacity

Total power input (W) Total current (A)

Indoor capacity (kW) (kW)

of indoor unit

Min ST Max Min ST Max Min ST Max

91 2.60 — — — 0.80 2.60 2.90 360 1020 1300 2.2 5.8 7.0

181 — — — 5.20 1.00 5.20 5.30 420 2070 2200 2.4 10.5 11.0

91 ´ 2 2.55 2.55 — — 1.20 5.10 5.20 400 2020 2150 2.3 10.3 11.0

91+181 1.90 — — 4.00 1.40 5.90 5.90 450 2210 2210 2.5 11.0 11.0

91 ´ 3 1.95 1.95 1.95 — 1.50 5.85 5.85 430 2200 2200 2.4 11.0 11.0

91 ´ 2 + 181 1.60 1.60 — 3.30 2.30 6.50 6.50 610 2220 2220 3.5 11.0 11.0

91 ´ 4 1.60 1.60 1.60 1.60 2.20 6.40 6.40 600 2220 2220 3.4 11.0 11.0

91 ´ 3 + 181 1.30 1.30 1.30 2.60 3.30 6.50 6.50 870 2170 2170 5.1 11.0 11.0

■

8.5A

Combination

Total cooling capacity

Total power input (W) Total current (A)

Indoor capacity (kW) (kW)

of indoor unit

Min ST Max Min ST Max Min ST Max

91 2.60 — — — 0.80 2.60 2.90 360 1020 1300 2.2 5.8 7.0

181 — — — 4.40 1.00 4.40 4.40 420 1640 1640 2.4 8.5 8.5

91 ´ 2 2.10 2.10 — — 1.20 4.20 4.20 400 1650 1650 2.3 8.5 8.5

91+181 1.65 — — 3.35 1.40 5.00 5.00 450 1670 1670 2.5 8.5 8.5

91 ´ 3 1.65 1.65 1.65 — 1.50 4.95 4.95 430 1660 1660 2.4 8.5 8.5

91 ´ 2 + 181 1.40 1.40 — 2.75 2.30 5.55 5.55 610 1670 1670 3.5 8.5 8.5

91 ´ 4 1.35 1.35 1.35 1.35 2.20 5.40 5.40 600 1670 1670 3.4 8.5 8.5

91 ´ 3 + 181 1.10 1.10 1.10 2.20 3.30 5.50 5.50 870 1630 1630 5.1 8.5 8.5

2

2-1-2.

91: SAP-KMV91G 181: SAP-CMV2441G

Refer to “8-4. Setting for Electric Current Suppressor” for switching between FREE/11/8.5A.

■

Free

NOTE

At 230V

Combination

Total cooling capacity

Total power input (W) Total current (A)

Indoor capacity (kW) (kW)

of indoor unit

Min ST Max Min ST Max Min ST Max

91 2.60 — — — 0.80 2.60 2.90 380 1070 1360 2.2 5.9 7.1

181 — — — 5.20 1.00 5.20 5.60 430 2120 2550 2.4 10.3 12.2

91 ´ 2 2.55 2.55 — — 1.20 5.10 5.40 410 2080 2410 2.3 10.2 11.6

91 + 181 2.10 — — 4.40 1.40 6.50 6.90 450 2570 3190 2.4 12.4 15.2

91 ´ 3 2.15 2.15 2.15 — 1.50 6.45 6.90 430 2430 3190 2.3 11.7 15.2

91 ´ 2 + 181 1.70 1.70 — 3.50 2.30 6.90 7.50 620 2400 3310 3.4 11.6 15.8

91 ´ 4 1.75 1.75 1.75 1.75 2.20 7.00 7.60 600 2450 3300 3.3 11.9 15.7

91 ´ 3 + 181 1.45 1.45 1.45 2.85 3.30 7.20 8.00 890 2360 3460 5.0 11.4 16.5

■

11A

Combination

Total cooling capacity

Total power input (W) Total current (A)

Indoor capacity (kW) (kW)

of indoor unit

Min ST Max Min ST Max Min ST Max

91 2.60 — — — 0.80 2.60 2.90 380 1070 1360 2.2 5.9 7.1

181 — — — 5.20 1.00 5.20 5.30 430 2120 2250 2.4 10.3 11.0

91 ´ 2 2.55 2.55 — — 1.20 5.10 5.20 410 2080 2200 2.3 10.2 11.0

91 + 181 1.90 — — 4.00 1.40 5.90 5.90 450 2210 2210 2.4 11.0 11.0

91 ´ 3 1.95 1.95 1.95 — 1.50 5.85 5.85 430 2210 2210 2.3 11.0 11.0

91 ´ 2 + 181 1.60 1.60 — 3.30 2.30 6.50 6.50 620 2250 2250 3.4 11.0 11.0

91 ´ 4 1.60 1.60 1.60 1.60 2.20 6.40 6.40 600 2220 2220 3.3 11.0 11.0

91 ´ 3 + 181 1.30 1.30 1.30 2.60 3.30 6.50 6.50 890 2210 2210 5.0 11.0 11.0

■

8.5A

Combination

Total cooling capacity

Total power input (W) Total current (A)

Indoor capacity (kW) (kW)

of indoor unit

Min ST Max Min ST Max Min ST Max

91 2.60 — — — 0.80 2.60 2.90 380 1070 1360 2.2 5.9 7.1

181 — — — 4.40 1.00 4.40 4.40 430 1680 1680 2.4 8.5 8.5

91 ´ 2 2.10 2.10 — — 1.20 4.20 4.20 410 1700 1700 2.3 8.5 8.5

91 + 181 1.65 — — 3.35 1.40 5.00 5.00 450 1670 1670 2.4 8.5 8.5

91 ´ 3 1.65 1.65 1.65 — 1.50 4.95 4.95 430 1670 1670 2.3 8.5 8.5

91 ´ 2 + 181 1.40 1.40 — 2.75 2.30 5.55 5.55 620 1690 1690 3.4 8.5 8.5

91 ´ 4 1.35 1.35 1.35 1.35 2.20 5.40 5.40 600 1670 1670 3.3 8.5 8.5

91 ´ 3 + 181 1.10 1.10 1.10 2.20 3.30 5.50 5.50 890 1660 1660 5.0 8.5 8.5

3

2-2. Unit Specifications

The following are the specifications with the electric current suppressor set to “FREE.” (Please refer to 8-4 for

details)

Indoor unit SAP-KMV91G

Outdoor unit SAP-CMV2441G

NOTE

No. of Indoor Units 1-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 2.6 (0.8 – 2.9)

BTU/h 8,900 (2,700 – 9,900)

Air circulation (High) m

3

/h 430

Moisture removal (High) Liters/h 1.3

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 5.9 (2.2 – 7.1)

Power input W 1,070 (380 – 1,360)

Power factor % 79

C.O.P. W/W 2.4

Compressor locked rotor amperes A 23

Controls / Temperature control Microprocessor / I.C. thermostat

Control unit Wireless remote control unit

Timer ON/OFF 24-hours & Daily program, 1-hour OFF

Fan speeds Indoor / Outdoor 3 and Auto / Auto (Variable)

Airflow direction (Indoor)

Horizontal Manual

Vertical Auto

Air filter Washable, Anti-mold

Compressor Rotary (Hermetic)

Refrigerant / Amount charged at shipment g R22 / 2,500

Refrigerant control Electrical expansion valve

Operation sound

Indoor – Hi / Me / Lo dB-A 39 / 35 / 31

Outdoor – Hi dB-A 47

Refrigerant tubing connections Flare type

Max. allowable tubing length at shipment m 20

Refrigerant tube

Narrow tube mm (in.) 6.35 (1/4)

diameter

Wide tube mm (in.) 12.7 (1/2)

Refrigerant tube kit / Accessories Optional / Hanging wall bracket

Indoor unit Outdoor unit

Unit dimensions Height mm 250 625

Width mm 790 880

Depth mm 174 295

Package dimensions Height mm 242 699

Width mm 850 1,126

Depth mm 312 401

Weight Net kg 7.0 63.0

Shipping kg 10.0 68.0

Shipping volume m

3

0.063 0.316

PerformanceElectrical RatingFeatures

Dimensions & Weight

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

4

Indoor unit SAP-KMV181G

Outdoor unit SAP-CMV2441G

No. of Indoor Units 1-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 5.2 (1.0 – 5.6)

BTU/h 17,700 (3,400 – 19,100)

Air circulation (High) m

3

/h 780

Moisture removal (High) Liters/h 2.7

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 10.3 (2.4 – 12.2)

Power input W 2,120 (430 – 2,550)

Power factor % 90

C.O.P. W/W 2.5

Compressor locked rotor amperes A 23

Controls / Temperature control Microprocessor / I.C. thermostat

Control unit Wireless remote control unit

Timer ON/OFF 24-hours & Daily program, 1-hour OFF

Fan speeds Indoor / Outdoor 3 and Auto / Auto (Variable)

Airflow direction (Indoor)

Horizontal Manual

Vertical Auto

Air filter Washable, Anti-mold + Air clean filter

Compressor Rotary (Hermetic)

Refrigerant / Amount charged at shipment g R22 / 2,500

Refrigerant control Electrical expansion valve

Operation sound

Indoor – Hi / Me / Lo dB-A 41 / 39 / 36

Outdoor – Hi dB-A 47

Refrigerant tubing connections Flare type

Max. allowable tubing length at shipment m 20

Refrigerant tube

Narrow tube mm (in.) 6.35 (1/4)

diameter

Wide tube mm (in.) 9.52 (3/8)

Refrigerant tube kit / Accessories Optional / Hanging wall bracket

Indoor unit Outdoor unit

Unit dimensions Height mm 285 625

Width mm 995 880

Depth mm 196 295

Package dimensions Height mm 363 699

Width mm 1,070 1,126

Depth mm 276 401

Weight Net kg 12.0 63.0

Shipping kg 15.0 68.0

Shipping volume m

3

0.108 0.316

PerformanceElectrical RatingFeatures

Dimensions & Weight

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

5

Indoor unit SAP-KMV91G + KMV181G

Outdoor unit SAP-CMV2441G

No. of Indoor Units 2-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 6.5 (1.4 – 6.9)

BTU/h 22,200 (4,800 – 23,500)

Air circulation (High) m

3

/h 1.210

Moisture removal (High) Liters/h 4.0

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 12.4 (2.4 – 15.2)

Power input W 2,570 (450 – 3,190)

Power factor % 90

C.O.P. W/W 2.5

Compressor locked rotor amperes A —

PerformanceElectrical Rating

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

Indoor unit SAP-KMV91G ´ 2

Outdoor unit SAP-CMV2441G

No. of Indoor Units 2-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 5.1 (1.2 – 5.4)

BTU/h 17,400 (4,090 – 18,400)

Air circulation (High) m

3

/h 860

Moisture removal (High) Liters/h 2.6

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 10.2 (2.3 – 11.6)

Power input W 2,080 (410 – 2,410)

Power factor % 89

C.O.P. W/W 2.5

Compressor locked rotor amperes A —

PerformanceElectrical Rating

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

6

Indoor unit SAP-KMV91G ´ 3

Outdoor unit SAP-CMV2441G

No. of Indoor Units 3-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 6.45 (1.5 – 6.9)

BTU/h 22,000 (5,100 – 23,500)

Air circulation (High) m

3

/h 1,290

Moisture removal (High) Liters/h 3.9

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 11.7 (2.3 – 15.2)

Power input W 2,430 (430 – 3,190)

Power factor % 90

C.O.P. W/W 2.7

Compressor locked rotor amperes A —

PerformanceElectrical Rating

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

Indoor unit SAP-KMV91G ´ 2 + KMV181G

Outdoor unit SAP-CMV2441G

No. of Indoor Units 3-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 6.9 (2.3 – 7.5)

BTU/h 23,500 (7,800 – 25,600)

Air circulation (High) m

3

/h 1,640

Moisture removal (High) Liters/h 5.3

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 11.6 (3.4 – 15.8)

Power input W 2,400 (620 – 3,310)

Power factor % 90

C.O.P. W/W 2.9

Compressor locked rotor amperes A —

PerformanceElectrical Rating

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

7

Indoor unit SAP-KMV91G ´ 4

Outdoor unit SAP-CMV2441G

No. of Indoor Units 4-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 7.0 (2.2 – 7.6)

BTU/h 23,900 (7,500 – 25,900)

Air circulation (High) m

3

/h 1,720

Moisture removal (High) Liters/h 5.2

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 11.9 (3.3 – 15.7)

Power input W 2,450 (600 – 3,300)

Power factor % 90

C.O.P. W/W 2.9

Compressor locked rotor amperes A

—

PerformanceElectrical Rating

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

Indoor unit SAP-KMV91G ´ 3 + KMV181G

Outdoor unit SAP-CMV2441G

No. of Indoor Units 4-unit type

Power Source 220 – 230V ~ 50Hz

Cooling

Capacity

kW 7.2 (3.3 – 8.0)

BTU/h 24,600 (11,300 – 27,300)

Air circulation (High) m

3

/h 2,070

Moisture removal (High) Liters/h 6.6

Voltage rating V 230

Available voltage range V 198 – 253

Running amperes A 11.4 (5.0 – 16.5)

Power input W 2,360 (890 – 3,460)

Power factor % 90

C.O.P. W/W 3.1

Compressor locked rotor amperes A —

PerformanceElectrical Rating

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Remarks: Rating conditions are:

Cooling: Indoor air temperature 27°C D.B. / 19°C W.B.

Outdoor air temperature 35°C D.B. / 24°C W.B.

8

2-3. Major Component Specifications

Indoor unit SAP-KMV91G

Part No. POW-KMV91G

Controls Microprocessor

Control circuit fuse 250V – 3.15A

Remote Control Unit RCS-1MPS4E

Type Cross-flow

Q’ty … Dia. and Length mm 1 … ø95 / L617

Fan motor model … Q’ty UF4-21B5PA-S … 1

No. of poles … rpm (230V, High) 4 … 1,350

Nominal output W 20

Coil resistance ½ BRN – WHT: 402

(Ambient temp. 20°C)

PNK – WHT: 506

Run capacitor

µF —

VAC —

Controller

PCB

Fan & Fan Motor

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Indoor unit SAP-KMV181G

Part No. POW-KMV181G

Controls Microprocessor

Control circuit fuse 250V – 3.15A

Remote Control Unit RCS-1MPS4E

Type Cross-flow

Q’ty … Dia. and Length mm 1 … ø88 / L617

Fan motor model … Q’ty UF2-31A5P-S … 1

No. of poles … rpm (230V, High) 2 … 1,440

Nominal output W 30

Coil resistance ½ BRN – WHT: 130

(Ambient temp. 20°C)

WHT – PNK: 170

Run capacitor

µF 2.0

VAC 440

Controller

PCB

Fan & Fan Motor

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Part No. POW-CMV2441G (B)

Control circuit fuse 250V – 3A

Type Rotary (hermetic)

Compressor model … Q’ty C-7RV113H0W … 1 / 80831080

Nominal output W 700

Compressor oil … Amount cc SUNISO 4GSD-T … 600

Coil resistance ½ C – R: 0.684

(Ambient temp. 25°C) C – S: 0.686

Run capacitor µF —

… Q’ty VAC —

Type Propeller

Q’ty … Dia. mm 1 … ø400

Fan motor model … Q’ty KFG6S-41B5P … 1

No. of poles … rpm (230V, High) 6 … 720

Nominal output W 40

½ WHT – BRN: 150

Coil resistance WHT – YEL: 89

YEL – PNK: 166

Run capacitor

µF 2.0

VAC 440

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

CompressorFan & Fan Motor

Controller

PCB

Outdoor unit SAP-CMV2441G

9

2-4. Other Component Specifications

Indoor unit SAP-KMV91G and SAP-KMV181G

Thermistor (Coil sensor) DTN-TKS150Y

Resistance k½ 25°C 58.3

Thermistor (Room sensor) DTN-TKS150Y

Resistance k½ 25°C 5.0±3%

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Thermistor (Air sensor) PBC-41E-S14

Resistance k½ 0°C 15

Thermistor (Compressor sensor) PTC-51H-S1

Resistance k½ 50°C 20

Thermistor (Electric exp. valve sensor) PBC-41E-S25

Resistance k½ 0°C 15

PTC Thermistor (TH) 912X24E400XR-A

Resistance ½ (at 25°C) 40

Outdoor unit SAP-CMV2441G

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

10

790

250

174 (3)

Narrow tube ø6.35 (1/4")

Wide tube ø9.52 (3/8")

Drain hose ø18

58.5

132

41.0

Center of tubing

hole (2 places)

Remote control unit

23

61

182

3. DIMENSIONAL DATA

Indoor unit SAP-KMV91G

Unit: mm

11

Indoor unit SAP-KMV181G

28545

995

45

147.5 147.5

196 (3)

Remote control unit

Center of tubing

hole (2 places)

Narrow tube ø6.35 (1/4")

Drain hose ø18

Wide tube ø12.7 (1/2")

23

61

182

Unit: mm

12

Outdoor unit SAP-CMV2241G

963 963

609

Air discharge

Air intake

136 35

625

30072.5

334

310

16

125

8

➀ Narrow tube service valve

4-ø6.35 (1/4")

➁ Wide tube service valve

3-ø9.52 (3/8")

➂ Wide tube service valve

1-ø12.7 (1/2")

➀

➁

➂

83.0

Service valve

narrow tube

Service valve

wide tube

Service valve

narrow tube

Service valve

wide tube

1/4" (ø6.35)

3/8" (ø9.52)

Unit A

1/4" (ø6.35)

3/8" (ø9.52)

Unit B

1/4" (ø6.35)

3/8" (ø9.52)

Unit C

1/4" (ø6.35)

1/2" (ø12.7)

Unit D

SAP-KMV91G

SAP-KMV181G or

SAP-KMV91G*

* A tube joint (ø12.7 to 9.52) is needed

when SAP-KMV91G is installed. Please

consult your dealer or installer.

Unit: mm

13

4. FREQUENCY CHARTS

4-1. Cooling Capacity

Indoor unit SAP-KMV91G and SAP-KMV181G

Outdoor unit SAP-CMV2441G

1) Rating conditions in cooling and heating mode are:

Cooling Indoor: 27°C D.B. / 19°C W.B.

Outdoor: 35°C D.B. / 24°C W.B.

2) Fan speed: High

NOTE

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

Operating frequency (Hz)

Cooling capacity (kW)

15 5242

2.6

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

Operating frequency (Hz)

Cooling capacity (kW)

15 9073

5.2

■

Single-unit operation

SAP-KMV91G

SAP-KMV181G

14

1) Rating conditions in cooling and heating mode are:

Cooling Indoor: 27°C D.B. / 19°C W.B.

Outdoor: 35°C D.B. / 24°C W.B.

2) Fan speed: High

NOTE

■

Two-unit operation

SAP-KMV91G ´ 2

SAP-KMV91G + SAP-KMV181G

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

Operating frequency (Hz)

Cooling capacity (kW)

15 8570

5.1

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

Operating frequency (Hz)

Cooling capacity (kW)

15 85

6.5

15

1) Rating conditions in cooling and heating mode are:

Cooling Indoor: 27°C D.B. / 19°C W.B.

Outdoor: 35°C D.B. / 24°C W.B.

2) Fan speed: High

NOTE

■

Three-unit operation

SAP-KMV91G ´ 3

SAP-KMV91G ´ 2 + SAP-KMV181G

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

Operating frequency (Hz)

Cooling capacity (kW)

15 81

6.45

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

8

Operating frequency (Hz)

Cooling capacity (kW)

22 77

6.9

16

1) Rating conditions in cooling and heating mode are:

Cooling Indoor: 27°C D.B. / 19°C W.B.

Outdoor: 35°C D.B. / 24°C W.B.

2) Fan speed: High

NOTE

■

Four-unit operation

SAP-KMV91G ´ 4

SAP-KMV91G ´ 3 + SAP-KMV181G

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

8

Operating frequency (Hz)

Cooling capacity (kW)

22

0

0 20 40 60 80 100 120 140 160

1

2

3

4

5

6

7

8

Operating frequency (Hz)

Cooling capacity (kW)

7.2

73

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