Sanyo SAP-KCRV243GJH Technical & Service Manual

TECHNICAL & SERVICE MANUAL

SAP-KCRV243GJH

SAP-KCRV243GJ

SAP-KCRV303GJH

SAP-KCRV303GJ

DC INVERTER SPLIT AIR CONDITIONER

Wall Mounted Type Indoor Unit

IMPORTANT

These air conditioners employ

new refrigerant R410A.

Pay special attention when

servicing the unit.

SAP-KRV243GJH

SAP-KRV243GJ

SAP-KRV303GJH

SAP-KRV303GJ

Power Source:240V 50Hz

Outdoor unit

SAP-CRV243GJH

SAP-CRV243GJ

SAP-CRV303GJH

SAP-CRV303GJ

i

For safe installation and trouble-free operation, you

must:

Carefully read this instruction booklet before

beginning.

Follow each installation or repair step exactly as

shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices

given in this manual.

Important!

Please Read Before Starting

This air conditioning system meets strict safety and

operating standards. As the installer or service person,

it is an important part of your job to install or service the

system so it operates safely and efficiently.

This symbol refers to a hazard or

unsafe practice which can result

in severe personal injury or

death.

This symbol refers to a hazard or

unsafe practice which can result

in personal injury or product or

property damage.

WARNING

CAUTION

If Necessary, Get Help

These instructions are all you need for most installation

sites and maintenance conditions. If you require help

for a special problem, contact our sales / service outlet

or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for

improper installation or maintenance service, including

failure to follow the instructions in this document.

Special Precautions

• Do not supply power to the unit until all wiring and

tubing are completed or reconnected and checked.

Highly dangerous electrical voltages are used in this

system. Carefully refer to the wiring diagram and

these instructions when wiring. Improper connections

and inadequate grounding can cause accidental

injury or death.

Ground the unit following local electrical codes.

Connect all wiring tightly. Loose wiring may cause

overheating at connection points and a possible fire

hazard.

•

When Wiring

ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR

DEATH. ONLY A QUALIFIED,

EXPERIENCED ELECTRICIAN SHOULD

ATTEMPT TO WIRE THIS SYSTEM.

WARNING

When Transporting

Be careful when picking up and moving the indoor and

outdoor units. Get a partner to help, and bend your

knees when lifting to reduce strain on your back.Sharp

edges or thin aluminum fins on the air conditioner can

cut your fingers.

When Connecting Refrigerant Tubing

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces

of the flare and union tubes before connecting them,

then tighten the nut with a torque wrench for a leak-

free connection.

• Check carefully for leaks before starting the test run.

When Servicing

•

Turn the power off at the main power box (mains)

before opening the unit to check or repair electrical

parts and wiring.

• Keep your fingers and clothing away from any

moving parts.

• Clean up the site after you finish, remembering to

check that no metal scraps or bits of wiring have

been left inside the unit being serviced.

CAUTION

• Confirm upon completing installation that no

refrigerant gas is leaking. If escaped gas comes in

contact with a stove, gas water heater, electric room

heater or other heat source, it can produce

dangerously toxic gas.

• Do not install only a single indoor unit.

•

Ventilate any enclosed areas when installing or

testing the refrigeration system. Escaped refrigerant

gas, on contact with fire or heat, can produce

dangerously toxic gas.

Others

When Installing…

…In a Ceiling or Wall

Make sure the ceiling / wall is strong enough to hold the

unit’s weight. It may be necessary to construct a strong

wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to

prevent “sweating” that can cause dripping and water

damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to

provide a solid, level foundation for the outdoor unit.

This prevents water damage and abnormal vibration.

…In an Area with High Winds

Securely anchor the outdoor unit down with bolts and a

metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Systems)

Install the outdoor unit on a raised platform that is

higher than drifting snow. Provide snow vents.

ii

Table of Contents

1. OPERATING RANGE

3. DIMENSIONAL DATA

4. REFRIGERANT FLOW DIAGRAM

13. TROUBLESHOOTING

14. PART LIST

2-1. Unit Specifications

2-2. Major Component Specifications

2-3. Other Component Specifications

2. SPECIFICATIONS

5-1. Air Throw Distance Chart

5. PERFORMANCE DATA

6-1. Electrical Characteristics

6. ELECTRICAL DATA

12-1. Operation Functions

12-2. Protective Functions

12. FUNCTIONS

Page

1

11

16

70

75

2

17

21

68

8. UNIT DISPLAY AND OPERATION SELECTOR 47

7. INSTALLATION INSTRUCTIONS 25

48

9-1. Using The Remote Control Unit

9-2. Operation With The Remote Control Unit

9-3. Special Remarks

9-4. Setting The Timer

9-5. Setting The 1-Hour OFF Timer

9-6. Setting The High Power Operation

9-7. Adjusting The Airflow Direction

9. REMOTE CONTROL UNIT

10. OPERATION WITHOUT THE REMOTE CONTROL UNIT 65

11. CARE AND CLEANING 65

1

1. OPERATING RANGE

Temperature

Maximum

Minimum

Maximum

Minimum

Outdoor Air Intake Temp.

43˚C D.B.

19˚C D.B.

24˚C D.B./ 18˚C D.B.

-

/-15˚C W.B.

Indoor Air Intake Temp.

32˚C D.B./ 23˚C W.B.

19˚C D.B./ 14˚C W.B.

27˚C D.B.

16˚C D.B.

Cooling

Heating

2

2. SPECIFICATIONS

Indoor Unit

2-1. Unit Specifications

SAP-KRV243GJH

Features

Controls/Temperature control

Control unit



Timer

Fan speeds



Airflow direction (Indoor)  Horizontal

Vertical



Air filter

Operation sound  Hi/Lo dB-A



Refrigerant tubing connections

Refrigerant Narrow tube mm(in.)



tube diameter Wide tube mm(in.)

Refrigerant 

Refrigerant tube kit

Microprocessor / I.C. thermostat

Wireless remote control unit

ON/OFF 24 hours & Daily program, 1- hour OFF

3 and Auto

Manual

Auto

Washable, Anti-Mold

47/38

Flare type

6.35(1/4)

12.7(1/2)

R410A

Optional

Dimensions & Weight

Unit dimensions  Height mm

Width mm



Depth mm

Net Weight Kg

330

1,140

228

18

Performance

Capacity kW

Air circulation (Hi) L/S



Moisture removal (High) Liters/h

Cooling

0.6-7.9

305

4.0

Heating

0.8-9.6

325

-

Electrical Rating

Available voltage range V

Running amperes A



Power input W

Cooling

8.5

1950

Heating

12.7

2920

216

~

264

Type

Wall mounted type indoor unit

Power Source

240V~50Hz

Voltage rating

240V

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

3

Indoor Unit SAP-KRV243GJ

Features

Controls/Temperature control

Control unit



Timer

Fan speeds



Airflow direction (Indoor)  Horizontal

Vertical



Air filter

Operation sound  Hi/Lo dB-A



Refrigerant tubing connections

Refrigerant Narrow tube mm(in.)



tube diameter Wide tube mm(in.)

Refrigerant 

Refrigerant tube kit

Microprocessor / I.C. thermostat

Wireless remote control unit

ON/OFF 24 hours & Daily program, 1- hour OFF

3 and Auto

Manual

Auto

Washable, Anti-Mold

47/38

Flare type

6.35(1/4)

12.7(1/2)

R410A

Optional

Dimensions & Weight

Unit dimensions  Height mm

Width mm



Depth mm

Net Weight Kg

330

1,140

228

18

Performance

Capacity kW

Air circulation (Hi) L/S



Moisture removal (High) Liters/h

Cooling

0.6-7.9

305

4.0

Electrical Rating

Available voltage range V

Running amperes A



Power input W

Cooling

216~264

8.5

1950

Type

Wall mounted type indoor unit

Power Source

240V~50Hz

Voltage rating

240V

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

4

Indoor Unit SAP-KRV303GJH

Features

Controls/Temperature control

Control unit



Timer

Fan speeds



Airflow direction (Indoor)  Horizontal

Vertical



Air filter

Operation sound  Hi/Lo dB-A



Refrigerant tubing connections

Refrigerant Narrow tube mm(in.)



tube diameter Wide tube mm(in.)

Refrigerant 

Refrigerant tube kit

Microprocessor / I.C. thermostat

Wireless remote control unit

ON/OFF 24 hours & Daily program, 1- hour OFF

3 and Auto

Manual

Auto

Washable, Anti-Mold

47/38

Flare type

6.35(1/4)

15.88(5/8)

R410A

Optional

Dimensions & Weight

Unit dimensions  Height mm

Width mm



Depth mm

Net Weight kg

330

1,140

228

18

Performance

Capacity kW

Air circulation (Hi) L/S



Moisture removal (High) Liters/h

Heating

1.7-10.4

325

*

Electrical Rating

Available voltage range V

Running amperes A



Power input W

Heating

12.4

2920

Type

Wall mounted type indoor unit

Power Source

Voltage rating

240V

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Cooling

1.2-9.3

305

4.5

Cooling

11.3

2650

240V~50Hz

216~264

5

Indoor Unit SAP-KRV303GJ

Features

Controls/Temperature control

Control unit



Timer

Fan speeds



Airflow direction (Indoor)  Horizontal

Vertical



Air filter

Operation sound  Hi/Lo dB-A



Refrigerant tubing connections

Refrigerant Narrow tube mm(in.)



tube diameter Wide tube mm(in.)

Refrigerant 

Refrigerant tube kit

Microprocessor / I.C. thermostat

Wireless remote control unit

ON/OFF 24 hours & Daily program, 1- hour OFF

3 and Auto

Manual

Auto

Washable, Anti-Mold

47/38

Flare type

6.35(1/4)

15.88(5/8)

R410A

Optional

Dimensions & Weight

Unit dimensions  Height mm

Width mm



Depth mm

Net Weight kg

330

1,140

228

18

Performance

Capacity kW

Air circulation (Hi) L/S



Moisture removal (High) Liters/h

Cooling

1.2-9.3

305

4.5

Electrical Rating

Available voltage range V

Running amperes A



Power input W

Cooling

216~264

11.3

2650

Type

Wall mounted type indoor unit

Power Source

240V~50Hz

Voltage rating

240V

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

6

Indoor Unit

2-2. Major Component Specifications

SAP-KRV243GJH

Control PCB

Part No.

Controls

Control circuit fuse

POW-KMRV243GJ

Microprocessor

2.50V 3.15A

Remote Control Unit

RCS-3MVHPS4E

Flap Motor and Louver Motor

Type

Model

Rating

Coil resistance (Ambient temp. 20˚C) Ω

Stepping motor

MP24GA2...2

DC 12V

Each terminal (1-2, 1-3, 1-4, 1-5): 400*7%

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Heat Exchanger Coil

Coil

Rows

Fin pitch mm

Face area m

2

Aluminum plate fin/Copper tube

2

1.3

0.214

Fan & Fan Motor

Type Fan/Fan motor

Q'ty...Dia. and length mm

Fan motor model...Q'ty

No. of poles...rpm (220V, High)

Nominal output W

Coil resistance (Ambient temp. 20˚C) Ω

Safety devices Type

Operating temp. Open ˚C

Close ˚C

Run capacitor µF

VAC

Cross-flow /AC motor

1... D100

KFG4X-31B6P-S...1

4...1269

30

Thermal protector

130*8

79*15

1.5

480

BRN-WHT: 161.2

WHT-VLT : 11.6

VLT-ORG : 68.7

ORG-YEL: 26.9

YEL-BLK : 22.8

BLK-PNK : 115.2

7

Indoor Unit SAP-KRV243GJ

Control PCB

Part No.

Controls

Control circuit fuse

POW-KMRV243GJ

Microprocessor

2.50V 3.15A

Remote Control Unit

RCS-3MVPS4E

Flap Motor and Louver Motor

Type

Model

Rating

Coil resistance (Ambient temp. 20˚C) Ω

Stepping motor

MP24GA2...2

DC 12V

Each terminal (1-2, 1-3, 1-4, 1-5): 400*7%

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Heat Exchanger Coil

Coil

Rows

Fin pitch mm

Face area m

2

Aluminum plate fin/Copper tube

2

1.3

0.214

Fan & Fan Motor

Type Fan/Fan motor

Q'ty...Dia. and length mm

Fan motor model...Q'ty

No. of poles...rpm (220V, High)

Nominal output W

Coil resistance (Ambient temp. 20˚C) Ω

Safety devices Type

Operating temp. Open ˚C

Close ˚C

Run capacitor µF

VAC

Cross-flow /AC motor

1... D100

KFG4X-31B6P-S...1

4...1269

30

Thermal protector

130*8

79*15

1.5

480

BRN-WHT: 161.2

WHT-VLT : 11.6

VLT-ORG : 68.7

ORG-YEL: 26.9

YEL-BLK : 22.8

BLK-PNK : 115.2

8

Indoor Unit SAP-KRV303GJH

Control PCB

Part No.

Controls

Control circuit fuse

POW-KMRV243GJ

Microprocessor

2.50V 3.15A

Remote Control Unit

RCS-3MVHPS4E

Flap Motor and Louver Motor

Type

Model

Rating

Coil resistance (Ambient temp. 20˚C) Ω

Stepping motor

MP24GA2...2

DC 12V

Each terminal (1-2, 1-3, 1-4, 1-5): 400*7%

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Heat Exchanger Coil

Coil

Rows

Fin pitch mm

Face area m

2

Aluminum plate fin/Copper tube

2

1.3

0.214

Fan & Fan Motor

Type Fan/Fan motor

Q'ty...Dia. and length mm

Fan motor model...Q'ty

No. of poles...rpm (220V, High)

Nominal output W

Coil resistance (Ambient temp. 20˚C) Ω

Safety devices Type

Operating temp. Open ˚C

Close ˚C

Run capacitor µF

VAC

Cross-flow /AC motor

1... D100

KFG4X-31B6P-S...1

4...1269

30

Thermal protector

130*8

79*15

1.5

480

BRN-WHT: 161.2

WHT-VLT : 11.6

VLT-ORG : 68.7

ORG-YEL: 26.9

YEL-BLK : 22.8

BLK-PNK : 115.2

9

Indoor Unit SAP-KRV303GJ

Control PCB

Part No.

Controls

Control circuit fuse

POW-KMRV243GJ

Microprocessor

2.50V 3.15A

Remote Control Unit

RCS-3MVPS4E

Flap Motor and Louver Motor

Type

Model

Rating

Coil resistance (Ambient temp. 20˚C) Ω

Stepping motor

MP24GA2...2

DC 12V

Each terminal (1-2, 1-3, 1-4, 1-5): 400*7%

DATA SUBJECT TO CHANGE WITHOUT NOTICE.

Heat Exchanger Coil

Coil

Rows

Fin pitch mm

Face area m

2

Aluminum plate fin/Copper tube

2

1.3

0.214

Fan & Fan Motor

Type Fan/Fan motor

Q'ty...Dia. and length mm

Fan motor model...Q'ty

No. of poles...rpm (220V, High)

Nominal output W

Coil resistance (Ambient temp. 20˚C) Ω

Safety devices Type

Operating temp. Open ˚C

Close ˚C

Run capacitor µF

VAC

Cross-flow /AC motor

1... D100

KFG4X-31B6P-S...1

4...1269

30

Thermal protector

130*8

79*15

1.5

480

BRN-WHT: 161.2

WHT-VLT : 11.6

VLT-ORG : 68.7

ORG-YEL: 26.9

YEL-BLK : 22.8

BLK-PNK : 115.2

10

Indoor Unit

2-3. Other Component Specifications

SAP-KRV243GJH

SAP-KRV243GJ

SAP-KRV303GJH

SAP-KRV303GJ

1000

100

10

1

Humidity sensor

Resistance (Ω)

Relative humidity (%)

30354045505560657075808590

25˚C

200

180

160

140

120

100

80

60

40

20

0

Indoor heat exchanger sensor

Resistance (Ω)

Temperature (˚C)

0 10 20 30 40 50 60 70 80 90

10

9

8

7

6

5

4

3

2

1

Indoor air temp sensor

Resistance (Ω)

Temperature (˚C)

10 15 20 25 30 35 40

11

3. DIMENSIONAL DATA

Indoor Unit SAP-KRV243GJH

unit: mm

1,140

330

228

61 23

182

65

14.3

78 15

110

Remote control unit

48

135

Narrow tube ø6.35(1/4")

Wide tube ø12.7(1/2")

Drain hose ø18

174

Center of tubing

hole(2 places)

48

12

Indoor Unit SAP-KRV243GJ

unit: mm

1,140

330

228

61 23

182

65

14.3

78 15

110

Remote control unit

48

135

Narrow tube ø6.35(1/4")

Wide tube ø12.7(1/2")

Drain hose ø18

174

Center of tubing

hole(2 places)

48

13

Indoor Unit SPA-KRV303GJH

unit: mm

1,140

330

228

61 23

182

65

14.3

78 15

110

Remote control unit

48

135

Narrow tube ø6.35(1/4")

Wide tube ø15.88(5/8")

Drain hose ø18

174

Center of tubing

hole(2 places)

48

14

Indoor Unit SAP-KRV303GJ

unit: mm

1,140

330

228

61 23

182

65

14.3

78 15

110

Remote control unit

48

135

Narrow tube ø6.35(1/4")

Wide tube ø15.88(5/8")

Drain hose ø18

174

Center of tubing

hole(2 places)

48

15

Outer Dimensions of Outdoor Unit

CRV303GJ/GJH

CRV243GJ/GJH

940

18

730

246

166

86

Service valve on narrow

tube side

(Outer diameter Ø 6.35)

Service valve on wide

tube side

(Outer diameter Ø 12.7)

110

1313

10380

405

15

13 13

340

660

110

1313

10380

405

15

13 13

340

660

A

416

336

256

176

Service valve on wide tube side

(Outer diameter Ø 15.88)

Service valve on narrow tube side

(Outer diameter Ø 6.35)

940

880

25

A

4. REFRIGERANT FLOW DIAGRAM

Indoor Unit SAP-KRV243GJH

SAP-KRV303GJH

Indoor unit

Indoor heat

exchanger

ø12.7 (KRV243GJH)

ø15.88 (KRV303GJH)

ø6.35

Cooling

Heating

Indoor Unit SAP-KRV243GJ

SAP-KRV303GJ

Indoor unit

Indoor heat

exchanger

ø6.35

Cooling

16

EC

P

EC

P

ø12.7 (KRV243GJ)

ø15.88 (KRV303GJ)

17

5. PERFORMANCE DATA

5-1. Air Throw Distance Chart

Indoor Unit SAP-KRV243GJH

Cooling

Room air temp.

Fan speed

: 27˚C

: High

1

2

3

4

Horizontal distance (m)

Axis air velocity (m/s)

Vertical distance(m)

1 2 3 4 5 6 7 8 9

: Flap angle 0˚ ,

: Flap angle 30˚,

: Axis air velocity 0˚

: Axis air velocity 30˚

Heating

Room air temp.

Fan speed

: 20˚C

: High

1

2

3

4

Horizontal distance (m)

Axis air velocity (m/s)

Vertical distance(m)

1 2 3 4 5 6 7 8 9

: Flap angle 45˚ ,

: Flap angle 60˚,

: Axis air velocity 45˚

: Axis air velocity 60˚

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