Mac Allister M-4545CSP Chainsaw, M-4545CSP Operating instructions

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Original Instructions_MNL_M-4545CSP_GB_V03_111107
M-4545CSP
45cc Petrol
Chain Saw
Barcode: 5052931013852
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In more detail...
Product functions
Operation
Care and maintenance
Trouble shooting
Recycling and disposal
Technical and legal information
Guarantee
EC declaration of conformity
19
03
03
15
18
Getting started...
Before you start
Quick Start
Safety
These instructions are for your safety. Please read through them
thoroughly before use and retain them for future reference.
Let’s
get started...
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Before you start
Your product
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1
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10 9 8 7 6a 6
23 24 25
2627282930
2151412 13
3 4 5
16
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22
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17
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Your product
Before you start
31 32 33
34
1. Front handle
2. Front guard/chain
brake
3. Saw chain
4. Guide bar
5. Sprocket nose
6. Tension screw
a. Tension pin
7. Retaining nut
8. Cover
9. Primer
10. Rear guard
11. Rear handle
12. Fixing screw
13. Air filter cove
14. Air filte
15. Spark plug connector
16. Cylinder fin
17. Oiling port
18. Spike bumper
19. Support pin
20. Chain catcher
21. Clutch
22. Drive sprocket
23. Recoil starter handle
24. Choke knob
25. Throttle interlock
26. Throttle trigger
27. Ignition switch (on/off)
28. Fuel tank cap
29. Air vents
30. Chain oil tank cap
31. Storage box
32. Combination spanner/
Spark plug wrench
33. Guide bar cover
34. Sharpening kit with
instruction manual
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Before you start
Pull the latches to open the cover (Fig. 1, 2). >
Pull the front part downwards (Fig. 3). >
Remove the product from the box (Fig. 4). >
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Unpack all parts and lay them on a flat, stable surface >
Remove all packing materials and shipping devices if >
applicable.
Make sure the delivery contents are complete and free of any >
damage. If you find that parts are missing or show damage do not
use the product but contact your dealer. Using an incomplete or
damaged product represents a hazard to people and property.
Ensure that you have all the accessories and tools needed for >
assembly and operation. This also includes suitable personal
protective equipment.
Unpack
NOTE: This product comes in a box, keep it for storage.
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You will need
WARNING! Although the product comes fully assembled
it is essential to ensure it is free of any damage! Therefore
carefully check the product before operation!
WARNING! Before removing, ensure the front guard/
chain brake (2) is in the disengaged position (see section
“In more Detail - Chain brake”). If in the engaged position,
pull the front guard/chain brake backwards until it ‘clicks’
into position.
(items not supplied)
Petrol
Engine oil
Fuel funnel with filte
Saw chain oil
Lubrication oil
(items supplied)
Saw chain
Guide bar cover
Sharpening kit with
instruction manual
Disconnect the spark plug connector (15) from the spark plug.
Place the product on a suitable flat surface with the cover (8) >
facing upwards.
Ensure the saw chain (3) is loose, turn the tension screw >
anticlockwise with a screwdriver, if required (Fig. 5).
Use the combination spanner (32) to loosen the retaining nuts >
(7) from the cover (8) and remove them together with the cover
(Fig. 6).
8
7
7
8
Fig. 5 Fig. 6
Assembly
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Before you start
Remove the guide bar (4) and saw chain (3) from the drive >
sprocket (22) and support pins (19) (Fig. 6).
Check the area under the cover (8), around the clutch (21), drive >
sprocket (22) and support pins (19) and ensure that they are
free of any damage.
Chain and guide bar
Re-assemble the guide bar (4) and saw chain (3) before operation.
Follow the operating instructions step-by-step and use the pictures
provided as a visual guide to easily assemble the product.
Use only a guide bar (4) and saw chain (3) according to the >
technical data of this product.
WARNING! Always use a saw chain designed as “low-
kickback” or a saw chain which meets the low-kickback
requirements! A standard saw chain (a chain which does
not have the kickback reducing guard links) should only
be used by an experienced professional operator!
Nevertheless, a low-kickback saw chain does not
completely eliminated kickback! A low-kickback or “safety”
chain should never be regarded as complete protection
against injury! Therefore always use a low-kickback saw
chain in conjunction with other kickback protection devices
such as the front guard/chain brake!
Place the slot in the guide bar (4) over the supporting pins (19). >
Push the guide bar (4) to the left towards the drive sprocket (22)
(behind the clutch (21)) (Fig. 7).
Spread the saw chain (3) over the sprocket (22) behind the >
clutch (21) and fit around the guide bar (4) with the cutting edges
of the chain pointing in the rotational direction (Fig. 8).
21
19 4
Fig. 7 Fig. 8
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Before you start
Assembly
WARNING! The direction of the saw chain ‘cutters’ must
be as indicated by the symbol and arrow on the guide
bar!
Slide the chain into the groove >
around the guide bar (Fig. 9). 5
Fig. 9
Make sure the chain is placed above the chain catcher (20) >
(Fig. 10).
Pull the guide bar (4) carefully towards the right to pre-tighten >
the saw chain (3) (Fig. 11).
20
20
Fig. 10 Fig. 11
Refit the cover (8) and fix it with >
the retaining nuts (7). Make sure
the tension pin (6a) is inserted
into the lower hole on the guide
bar (Fig. 12). 7
8
6
Fig. 12
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Before you start
NOTE: Fix the nuts finger tight only at this stage. The
chain tension can not be adjusted with the retaining nuts
tightened - they must be loosened first
NOTE: The saw chain (3) has not yet been tensioned.
Tension the chain as described under “Saw chain
tensioning”. After operating the product for approximately
1 hour, adjust the chain tension again.
Saw chain tensioning
Always check the saw chain tension before use, after first cuts
and regularly during use, approximately every five cuts. After
initial operation, new chains can lengthen considerably. This is
normal during the break-in period and the interval between future
adjustments will lengthen quickly.
WARNING! Always switch the product off and disconnect
the spark plug connector before adjusting the saw chain
tension!
The cutting edges of the saw chain are sharp. Always
wear protective gloves when handling the chain!
Always maintain proper chain tension! A loose chain
increases the risk of kickback! A loose chain may jump out
of the guide bar groove! This may injure the operator and
damage the chain! A loose chain will cause rapid wear to
the chain, guide bar and sprocket!
Tensioning the chain too tightly will overload the motor and
cause damage, and insuffici nt tension can cause chain
derailing, whereas a correctly tightened chain provides
the best cutting characteristics and prolonged working life!
The chain life mainly depends upon sufficient lubrication
and correct tensioning!
Lift up the tip of the guide bar (4) and keep it there as you adjust >
the tension.
Turn the tension screw (6) until >
the chain “tie straps” are just
touching the bottom edge of the
guide bar (4) (Fig. 13).
7
6
Fig. 13
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Assembly
Check the chain tension using one hand to lift the saw chain (3) >
against the weight of the product. The correct chain tension is
achieved when the saw chain can be lifted by approximately 2 -
4 mm from the guide bar (4) in the centre (Fig. 15).
Chain ‘tie straps’
2-4 mm
Fig. 14 Fig. 15
Tighten the nuts (7) completely >
using the combination spanner
(32) (Fig. 16).
32 7
Fig. 16
Fuel and engine oil
WARNING! This product is not supplied with fuel-oil
mixture in the engine! Before operating this product it is
essential to fill it with fuel-oil mixture
40:1
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This product is equipped with a 2-stroke engine, the fuel and oil
tank are combined and it is essential to fill a fuel-oil mixture before
operating this product. Observe the technical specific tions for
suitable fuel and engine oil.
WARNING! Fuel and oil are highly inflammable! Fumes
will explode if lit! Ensure that there are no naked flames
around the product! Do not smoke while filling fuel and
oil!
Place the product on a stable, level surface. We recommend >
laying a non-flammable sheet under the product
Mix a regular-grade unleaded petrol and >
a quality engine oil for air cooled 2 stroke
engines in a suitable container (Fig. 17).
Use an anti-oxidant added quality oil >
expressly labelled for air-cooled 2 stroke
engine use (JASO FC GRADE OIL or ISO
EGC GRADE).
40:1
Fig. 17
Do not use BIA or TWC (2 stroke water-cooling type) mixed oil. >
The recommended mixing ratio for petrol:oil is 40:1. >
Unscrew and remove the fuel >
tank cap (28).
Fill correctly mixed fuel/oil into the >
tank using a fuel funnel fitted with
a filter to avoid debris entering
the tank. Do not overfill. Leave a
minimum 5 mm of space between
the top of the fuel and the inside
edge of the tank (28) to allow for
expansion (Fig. 18).
5 mm
Fig. 18
Avoid spilling and overfilling the tanks. >
Wipe up spilled fuel with a soft cloth and refit the fuel tank cap >
(28). Use the combination spanner (32) to tighten the cap (28)
properly (Fig. 19).
NOTE: Never mix fuel and oil directly in the tank of the
product.
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Fig. 19
Always dispose of fuel, used oil and soiled objects according to >
local regulations (see section “Recycling and disposal”).
NOTE: Fuel and oil deteriorate over time. It may be difficult
to start the engine if you use fuel which has been kept for
more than 30 days.
Towards the end of the season, it is advisable to put only
as much fuel in the tank as you need for each mowing of
the lawn, since it should be completely used up before
storing the product.
Empty remaining fuel from the tank when storing the
product for over 30 days.
40:1
Fuel and engine oil
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Before you start
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Filling
Chain lubrication
WARNING! The product is not filled with chain oil. It is
essential to fill the product with chain oil before using it!
Never operate the product without chain oil as this will
result in extensive damage to the product!!
Operating the saw chain dry or with too little chain oil will
decrease cutting efficienc , shorten the product life span
and cause rapid wear to the saw chain and guide bar from
overheating!
Insufficient chain oil is evident by smoke or bar
discoloration! Adequate lubrication of the saw chain during
cutting operations is essential to minimise friction with the
guide bar!
Set the product on any suitable surface with the chain oil tank >
cap (30) facing upwards.
Unscrew and remove the tank cap (30), then add the lubricant >
into the tank. Use motor oil SAE#10W-30 all year round or
SAE#30-#40 in summer and SAE#20 in winter.
Use a proper funnel with a filter >
to prevent debris entering the
tank and to avoid spilling and
overfilling the tank. Do not overfill
and leave approximately 5 mm of
space to the lower edge to allow
the lubricant to expand (Fig. 20).
5 mm
Fig. 20
Wipe up spilled fuel with a soft cloth and refit the chain oil tank >
cap (30). Use the combination spanner (32) to tighten the cap
(30) properly.
NOTE: Always dispose of lubricant, used oil and objects
contaminated with them in accordance with local
regulations.
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Chain lubrication
NOTE: This product is equipped with an automatic oiling
system! The oiling system automatically delivers the
proper amount of oil to the bar and chain!
Checking the lubrication requires starting the engine.
Before checking the product must be fully assembled and
all instructions must have been read.
Checking
Check the chain lubrication before each use. >
Make sure the guide bar (4) and >
the saw chain (3) are in place
when you check the oil delivery.
Start the engine; keep it running >
at medium power and check if the
chain oil is delivered as shown in
the figure (Fig. 21)
Fig. 21
Adjust the chain oil flow using a >
screwdriver on the adjuster screw
(Fig. 22, a) of the oiler, which is
on the bottom of the product (Fig.
22).
CHAIN OIL
MAX MIN
CHAIN OIL
MAX MIN
CHAIN OIL
MAX MIN
CHAIN OIL
MAX MIN
a
Fig. 22
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Operating controls
Quick start
front guard /
chain brake
choke knob
primer
throttle
interlock
throttle
trigger
ignition
switch
chain
oil tank
fuel tankoiler and
adjustment
screw for
lubrication
recoil
starter
handle
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Adjust Add fuel Add chain oil
A
A
Set up
Assemble
Cold start
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Engage chain
brake
Set ignition
switch to “I”
Pull choke
knob
Press primer x6
until fuel is
visible
Pull recoil
starter handle
x4
Cancel choke
by pressing in
the choke knob
Press throttle
lever and
interlock
Operate
Pull recoil
starter handle
until engine
starts
Disengage
chain brake
or starting after running out of fuel
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Quick start
17
A
A
Release
throttle lever
and interlock
Set ignition
switch to “O”
Empty tanks Clean and
maintain
Store
Warm start
Stopping
WARNING! This quick start provides only a short overview
of how to start and stop the product! For safe use it is
essential to read the entire instruction manual before first
use!
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Engage chain
brake
Set ignition
switch to “I”
Pull recoil
starter handle
Disengage
chain brake
Press throttle
lever and
interlock
Operate
Pull choke knob
out fully and
push back in.
This sets the
throttle above
tickover.
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Safety
18
Check that you have noted all the following instructions:
Before starting you must have fully read and understood the
entire instruction manual.
Working with this product is demanding; therefore ensure you
are physically and mentally fit to complete the job safel .
Ensure that you have all the accessories and tools needed
for assembly and operation.
Make sure that you wear suitable personal protective
equipment.
Ensure that no unauthorised people, especially children,
and pets are nearby or could enter the working area.
Ensure that the product is free from damage and that it is
not worn.
Make sure that safety devices and accessories are correctly
fixed
Double check that all assembly tools have been removed
from the product before use.
Undertake periodic structural checks of this product; do
not use it if you have any doubts about its suitability for its
intended purpose.
WARNING! For your own and the safety of other people
you must read and follow the safety instructions in section
“In more detail – Technical and legal information – Safety
warnings”.
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In more detail...
43
45
46
60
61
33
25
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Product functions
Operation
Care and maintenance
Trouble shooting
Recycling and disposal
Technical and legal information
Guarantee
EC declaration of conformity
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Product functions
Intended use
This petrol chain saw M-4545CSP is designated with a maximum
power output of 1.8 kW. The product is intended for cutting logs with
a thickness of max. 425 mm with the guide bar provided. It must not
be used for cutting other materials, such as plastic, stone, metal or
wood that contains foreign objects.
The product may only be used with the guide bar/saw chain
combination stated in these instructions. It is not permitted to use
other types or sizes.
Vertical and horizontal cuts can be performed with this product.
Longitudinal sections can only be cut by professionals.
This product should not be used outside of domestic premises e.g.
for cutting firewood in forested areas
The product should not be used on masonry and materials that are
harmful to health.
This product is intended for private domestic use only, not for any
commercial trade use. It must not be used for any purposes other
than those described.
Press the primer (9) 6 times when starting the product with a
cold engine (Fig. 23). Do not press the primer for warm starts.
9
Fig. 23
Primer
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