Intec FORCE/2 HP Installation Instructions Manual

Brand: Intec

Model: FORCE/2 HP

Type: Installation Instructions Manual

FORCE/2 Wireless Upgrade Kit

Installation Instructions

Doc: 21208 Rev: 08/10

SPECIFICATIONS

FORCE/2 Wireless Upgrade Kit Installation Instructions

REMOTE ATTACHMENTS

Wireless

Retrot

Kit

Kit Includes

•Antenna •Antenna mount •Belt clip

•Hose mount •Installation instructions •Layout/drill template

•Lanyard •Mounting hardware •Plastic tie wraps

•Receiver •Transmitter

LENGTH

4-1/8”

WIDTH

2-1/4”

LENGTH

4-9/16”

WIDTH

2-5/8”

Transmitter

Size 4-1/8”L x 2-1/4” W x 3/4”H

Weight 3.2 oz. (92 g)

Power (2) 3 volt, type CR2450

Antenna Internal

RF Range 250’

Battery Life 40+ hours of use

Control 4 color coded, sealed push buttons

Indicator Red LED

Modulation FM

Receiver

Size 4-9/16”L x 2-5/8”W x 1-1/16” H

Weight 4.2 oz. (117 g)

Power 24VDC

Antenna External

1-800-666-1611

Hose mount Lanyard Belt clip

Effective 7/19/2010

Note: This wireless kit will only t on

those machines manufactured after

4/2005, see lower left hand corner of

the electrical panel for date code.

Installation Instructions

Part Number 21200

(115VAC ONLY)

Approximate install time

(1-2 hours)

Tools Needed

Electric drill, 3/16, 3/8, & 1/2”drill bit, #2 Phillips screwdriver, center

punch, hammer, wire cutter/stripper, Qty (2) 7/16”, Qty (1) 5/8” and Qty

(1) 11/16”open end wrenches, pliers, rubbing alcohol, clean rag, Qty (2)

2 x 4 x 12” wood pieces and a small at le.

CAUTION!

BEFORE PERFORMING ANY WORK, MAKE SURE

THE FORCE/2 IS NOT PLUGGED INTO AN

ELECTRICAL OUTLET OR INJURY MAY OCCUR!

Turn the Force/2 upside down as

shown.

Locate the circular connector on

the side of the electrical box as

shown. To remove, turn outer ring

of connector, counter clockwise,

pull gently to remove.

Using a #2 Phillips screwdriver,

remove the six screws holding the

electrical face panel on the ma-

chine. When nished, set aside the

screws for use during re-assembly.

Outer ring

Note: Requires two people.

During removal of electrical box

and panel, make sure to support the

electrical box as shown.

Slide the electrical panel through

opening in base as shown. Once

you have successfully guided the

electrical panel though the hole,

remove electrical box and panel.

Remove the clear circuit breaker

seal by turning counter clockwise.

Push circuit breaker through the

panel and set aside.

Use alcohol to clean the back of the

control panel, allow to dry. Apply

drill template as shown.

Before center punching panel, place

a 2 x 4 underneath electrical panel

for support. Center punch all (6)

drill point areas.

Pilot drill all (6) center punched

areas using the 3/16” bit, then drill

holes as indicated on the template.

When nished, de-burr all drilled

holes, remove template and clean

out any metal shavings which may

have fallen into electrical box.

Place the electrical box with the

panel facing up, lift the control

panel up and ip it to the left.

Note: Make sure to support the electri-

cal box while removing the two mounting

screws. When nished, set screws aside

for use during re-assembly.

Note: Circuit breaker shown

from back of electrical panel.

Hint: Use the two mounting holes

for alignment.

Carefully remove the electrical

panel as shown. Caution:Do not

pull on the wires! Using a #2 Phil-

lips screwdriver, remove the two

screws holding the electrical box,

see arrows.

Use alcohol to clean outside of

electrical box, allow to dry before

applying template as shown.

Drill pilot hole using 3/16” drill bit.

Next, drill out pilot hole using 1/2”

drill bit.

At this point, all holes should be

drilled in the electrical face plate,

as shown.

Re-install both circuit breaker and

seal into newly drilled hole in elec-

trical face plate, as shown. Install

the plastic plug into the original

circuit breaker hole. CAUTION: Do

not over tighten, hand tighten only!

At this point, all holes should be

drilled.The circuit breaker and plug

should also be installed

Next, locate the wireless receiver,

remote selector switch and antenna

mount as shown.

Front view of electrical panel: Se-

curing wireless receiver to electri-

cal panel.

Remove template and clean shav-

ings from electrical box and set

aside.

Note: If compressed air is available, blow

out all shavings.

Mount the wireless receiver to the

back of the electrical panel by slid-

ing the device underneath the wires

as shown. Secure wireless receiver

to the electrical panel by using a #2

Phillips screwdriver and the four

6-32 x 1/4” screws.

Note: do not over tighten.

Note: Circuit breaker shown

from back of electrical panel.

Install Remote Selector Switch

sticker over hole as shown and

mount Remote Selector Switch.

Secure switch using Toggle Switch

Seal. Tighten switch using a 5/8”

wrench and hold the back of the

switch to prevent rotation.

Using pliers, remove and discard

the black wire going from rocker

switch 1(Terminal 4) and remote

quick disconnect (Terminal 2+).

Locate the wire marked (C1) on the

remote selector switch and connect

it to rocker switch 1 (Terminal 4).

Locate the wire marked (U1) on the

remote selector switch and con-

nect it to, remote quick disconnect

(Terminal 2+).

Remove and discard the red wire

going from rocker switch 2, (termi-

nal 4) and remote quick disconnect

(Terminal 1+).

Locate the wire marked (C2) on the

remote selector switch and connect

it to, rocker switch 2 (Terminal 4).

Locate the wire marked (U2) on the

remote selector switch and con-

nect it to, remote quick disconnect

(terminal 1+).

The black wires at this point should

be on the right hand side of the

switch and the blank area on the

left, see below for details.

Selector

switch

Blank area

Wiring Section

Wiring diagram: Rocker switch 1 & 2,

Remote Quick Disconnect and Remote

Selector Switch.

Reference

Only

Remote

Selector

Switch

Rocker

Switch 1

Rocker

Switch 2

Remote Quick

Disconnect

Black Red

Black

White

Red

Label

Note: Make sure to secure the toggle

switch with the seal.

Locate and disconnect the white

wire on the Remote Quick Discon-

nect (terminal 1-).

Locate the wire marked (U3) on the

remote selector switch and con-

nect it to remote quick disconnect

(terminal 1+).

Locate the white wire which was

removed in step 31. Using wire

cutters, cut off existing terminal

as shown. Using wire strippers,

strip the white wire back, 3/4”, see

photo. Next, attach the stripped

wire to the Wago terminal on C3

from the remote selector switch.

Locate the anged inlet for the

blower. Using a #2 Phillips screw-

driver, remove the black wire as

shown in picture 5 & 6

Locate the black wire on the wire-

less remote receiver. Twist together

the black wire from the anged

inlet and wireless remote receiver,

see picture 7 & 8.

Insert twisted wires into anged

inlet as shown. Using a #2 Phillips

tighten screw and verify the wires

are secure by gently pulling on

them.

Pic 5

BLACK WIRE

REMOVED

Pic 6

BLACK WIRE

Pic 7

Pic 8

Pic 1 Pic 3

Pic 2 Pic 4

WHITE WIRE

Pic 11

Pic 12

Locate the blower anged inlet.

Using a #2 Phillips screwdriver,

remove the white wire as shown.

See Picture 9 & 10

Locate the white wire on the wire-

less remote receiver. Twist together

the white wire from the anged

inlet and wireless remote receiver,

see picture 3 & 4.

Pic 9

Pic 10

WHITE WIRE

REMOVED

Note: Do not nick or cut off the wires!

Also, to achieve a good t you may need to

trim off excess wire.

Connecting Wago terminal on C3

Pic 1 = Opening connector

Pic 2 = Open, ready for wire

Pic 3 = Insert wire

Pic 4 = Close connector

Test pull wire connection

Note: May have to rotate circuit breaker to

tighten screw on ange.

Insert twisted wires into anged

inlet as shown. Using a #2 Phillips

tighten screw and verify the wires

are secure by gently pulling on

them.

At this point all electrical wiring

should be installed.

Locate antenna connector, remove

the nut and washer, keep sealing

washer in place as shown.

Nut

Washer

Sealing washer

Insert the antenna connector into

the side of the electrical box as

shown.

Next, slip the washer and nut over

the connector and hand tighten.

Once the washer and nut are hand

tight, tighten another 1/4-1/2 turn

to secure. Use both a 5/8” & 7/16”

wrench when tightening.

At this point, the antenna connec-

tor should be secure and not able to

rotate.

Carefully, tuck the bundle of wires

from the electrical box and panel

together. Lower the electrical box

assembly into the base of the ma-

chine as shown.

Once the electrical box has been

lowered into the base, gently turn

the electrical panel and feed though

the opening of the base as shown.

DO NOT FORCE OR PULL ON ELEC-

TRICAL PANEL!

Washer & Nut

nger tight

Note: May have to rotate circuit breaker to

tighten screw on ange.

Support the back of the electrical

box as shown.

While supporting the electrical box

align holes and install the (2) #6

screws from step 4 using a #2 Phil-

lips screw driver.

Once the electrical box is secured

to the base, re-attach the electrical

panel to the base using the (6) #8

screws from step 3.

Align circular connector to ange

receptacle on electrical box. Turn

the outer ring of the circular con-

nector clock-wise until it stops.

OUTER RING

TURN CLOCKWISE

TO TIGHTEN

Note: Outer ring of connector will not

tighten unless properly aligned!

At the airlock locate and remove

the 1/4” bolt as shown below using

(2) 7/16” open end wrenches.

Attach the antenna mount as

shown below using the same 1/4”

bolt & nut.

1/4” bolt

At this point, antenna mount should

be secure as shown.

Locate antenna mount as shown.

Attach one end of the cable to the

antenna mount on the electrical

box, as shown.

Note: When attaching cable, you will need

to align the connector, push in and turn

clockwise.

Antenna Section

Route cable underneath the agitator

mounting bracket, attach the other

end of the cable to the antenna, as

shown.

Plug in both the agitator and blower

power cords to the anged recep-

tacles on electrical panel.

Turn off the main agitator and

blower switches on the control

panel.

Push the (newly mounted) remote

selector switch up to activate the

wireless remote.

Push the main agitator and blower

switches to the on position.

Before attaching remote cord,

check to make sure that the remote

switch is in the off position, attach

remote cord.

Set the variable speed bypass

switch to on.

Turn the variable speed control to

100%.

To START machine, depress the

GREEN, blower and agitator

switches.

Note: When attaching cable, you will need

to align the connector, push in and turn

clockwise.

Note: The down position of the switch

activates the corded remote.

Wireless Remote Testing Section

Note: Steps 59-65 are intentionally right

side up for ease of viewing.

Agitator Mounting Bracket

Antenna

PUSH UP

Push the (newly mounted) remote

selector switch down to activate the

wired remote.

To start machine, depress the

rocker switch to the blower “on”

position and the agitator to the

“on” position.

To STOP machine, depress the

RED, blower and agitator switches.

69 ON

Installation is Complete

Corded Remote Testing Section

PUSH DOWN

FORCE/2 Wireless Retrot System

Operation Instructions

Wireless Remote Operation:

Rev: 08/10

Attach the transmitter to the blowing hose, belt clip or lanyard (see

wireless remote congurations at bottom of page). At the electrical

panel, locate the remote selector switch, position the switch to the

wireless remote position “Up” (Fig 1), once the remote bypass switch

is in the wireless remote position, depress the main control switches

(agitator & blower) to the “on” position (Fig 2 & 3). DO NOT PLUG

IN STANDARD REMOTE CORD WHEN USING WIRELESS

FEATURE. Depress the Green buttons on the wireless transmitter

to start the motors. NOTE: The main panel switches must be in the

“on” position for the machine to operate. The operator located at the

machine may stop either motor by pushing the switch to the “off”

position.

Remote Cord Operation:

Attach the remote cord to the electrical panel (Fig 4). At the electri-

cal panel, locate the remote selector switch, position the switch to the

remote cord position “Down” (Fig 5), once the remote selector switch

is in the remote cord position, depress the main control switches (agi-

tator & blower) to the “on” position (Fig 6 & 7). Depress the rocker

switch on the remote to start the motors. NOTE: The main panel

switches (Fig 6 & 7) must be in the “on” position for the machine to

operate. The operator located at the machine may stop either motor by

pushing the switch to the “off” position.

HOSE ATTACHMENT B

Wireless Remote Congurations

Fig 1

Fig 3

Fig 2

Fig 6 Fig 7

Fig 4

Fig 5

8-01-2010

Note: To preclude possible back ow of material going into the blower motor.

STARTING MACHINE, start the blower rst then the agitator. SHUTTING

MACHINE OFF, turn off the agitator then the blower.

Miscellaneous:

Transmitter battery: Qty 2, CR2450

Operation range: 250’

Doc: 21211

Intec FORCE/2 HP Installation Instructions Manual

Intec FORCE/2 HP Installation Instructions Manual

Intec FORCE/2 HP Installation Instructions Manual

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