Wacker Neuson CUB700M User manual

Category
Power generators
Type
User manual

This manual is also suitable for

0179788en
004 0210
0179788EN
Operator’s Manual
Indirect Gas-Fired Air Heater
Cub 700M
Cub 700GM
Copyright
notice
© Copyright 2010 by Wacker Neuson Corporation.
All rights, including copying and distribution rights, are reserved.
This publication may be photocopied by the original purchaser of the machine. Any
other type of reproduction is prohibited without express written permission from
Wacker Neuson Corporation.
Any type of reproduction or distribution not authorized by Wacker Neuson Corporation
represents an infringement of valid copyrights. Violators will be prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective owners.
Manufacturer
Wacker Neuson Corporation
N92W15000 Anthony Avenue
Menomonee Falls, WI 53051 U.S.A.
Tel: (262) 255-0500 · Fax: (262) 255-0550 · Tel: (800) 770-0957
www.wackerneuson.com
Translated
instructions
This Operator’s Manual presents a translation of the original instructions. The original
language of this Operator’s Manual is American English.
Foreword
ghi_tx001232gb.fm 3
Foreword
Machines
covered by
this manual
This manual covers machines with the following item numbers:
Machine
documentation
 Keep a copy of the Operator’s Manual with the machine at all times.
î‚„ Use the separate Parts Book supplied with the machine to order replacement
parts.
î‚„ If you are missing any of these documents, please contact Wacker Neuson
Corporation to order a replacement or visit www.wackerneuson.com.
î‚„ When ordering parts or requesting service information, be prepared to provide
the machine model number, item number, revision number, and serial number.
Expectations
for
information in
this manual
î‚„ This manual provides information and procedures to safely operate and
maintain the above Wacker Neuson model(s). For your own safety and to
reduce the risk of injury, carefully read, understand, and observe all instructions
described in this manual.
î‚„ Wacker Neuson Corporation expressly reserves the right to make technical
modifications, even without notice, which improve the performance or safety
standards of its machines.
î‚„ The information contained in this manual is based on machines manufactured
up until the time of publication. Wacker Neuson Corporation reserves the right
to change any portion of this information without notice.
Copyright
notice
î‚„ All rights, especially copying and distribution rights, are reserved.
î‚„ Copyright 2009 by Wacker Neuson Corporation.
î‚„ This publication may be reproduced through photocopying by the original
purchaser of the machine. Any other type of reproduction is prohibited without
express written permission from Wacker Neuson Corporation.
î‚„ Any type of reproduction or distribution not authorized by Wacker Neuson
Corporation represents an infringement of valid copyrights, and violators will be
prosecuted.
Trademarks
All trademarks referenced in this manual are the property of their respective own-
ers.
Manufacturer’s
approval
This manual contains references to approved parts, attachments, and modifica-
tions. The following definitions apply:
î‚„ Approved parts or attachments are those either manufactured or provided by
Wacker Neuson.
î‚„ Approved modifications are those performed by an authorized Wacker
Neuson service center according to written instructions published by Wacker
Neuson.
Machine Item Number
Cub 700M 0620758
Cub 700GM 0620759
Foreword
4 ghi_tx001232gb.fm
î‚„ Unapproved parts, attachments, and modifications are those that do not
meet the approved criteria.
Unapproved parts, attachments, or modifications may have the following conse-
quences:
î‚„ Serious injury hazards to the operator and persons in the work area
î‚„ Permanent damage to the machine which will not be covered under warranty
Contact your Wacker Neuson dealer immediately if you have questions about
approved or unapproved parts, attachments, or modifications.
CALIFORNIA
Proposition
65 Warning:
Diesel engine exhaust, some of its constituents, and certain vehicle components,
contain or emit chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
Cub 700 Table of Contents
ghi_bo0179788en_004TOC.fm 5
Foreword 3
1 Safety Information 9
1.1 Signal Words Found in this Manual ...................................................... 9
1.2 Machine Description and Intended Use ............................................. 10
1.3 Safety Guidelines for Operating the Machine ..................................... 11
1.4 Safety Guidelines While Using Internal Combustion Engines ............ 12
1.5 Safety Guidelines While Using Combustion Burners ......................... 13
1.6 Safety Guidelines for Towing the Machine ......................................... 14
1.7 Safety Guidelines for Maintaining the Machine .................................. 15
2 Labels 18
2.1 Label Locations .................................................................................. 18
2.2 Label Meanings .................................................................................. 19
3 Lifting, Transporting, and Towing 26
3.1 Lifting the Machine ............................................................................. 26
3.2 Towing the Machine ........................................................................... 26
3.3 Hazardous Materials Placards ........................................................... 27
4 Operation 28
4.1 System Component Locations ........................................................... 28
4.2 Control Panel ...................................................................................... 29
4.3 Recommended Fuels ......................................................................... 30
4.4 Positioning the Machine ..................................................................... 31
4.5 Installing the Exhaust Piping .............................................................. 32
4.6 Installing and Positioning the Ducting ................................................ 34
4.7 Installing the Remote Thermostat or Thermostat Receptacle Plug .... 35
4.8 Connecting Power to the Machine ..................................................... 36
4.9 Pre-Starting Checks ........................................................................... 37
4.10 Starting the Machine .......................................................................... 38
4.11 Stopping and Shutting Down the Machine ......................................... 39
Table of Contents Cub 700
6 ghi_bo0179788en_004TOC.fm
4.12 Installing and Using the Remote Thermostat ......................................40
4.13 Adjusting the Recirculation System .....................................................41
4.14 Operating at High Elevations ...............................................................42
5 Accessories 43
5.1 Available Accessories .........................................................................43
6 Burner Setup—Oil 44
6.1 Factory Settings ..................................................................................44
6.2 Setting up the Burner ..........................................................................45
6.3 Checking and Adjusting the Oil Burner Electrodes .............................48
6.4 Checking/Changing the Burner Nozzle ...............................................50
6.5 Checking the Burner Air Damper Setting ............................................52
6.6 Adjusting the Fuel Pressure—Oil Burner ............................................53
6.7 Setting the Turbulator (Head) ..............................................................54
7 Maintenance 55
7.1 Periodic Maintenance Schedule ..........................................................55
7.2 Replacing the Blower Belt ...................................................................56
7.3 Changing the Fuel Heater Filter ..........................................................58
7.4 General Cleaning Guidelines ..............................................................59
7.5 Maintaining the Heater Weldment .......................................................60
8 Basic Troubleshooting 62
8.1 Troubleshooting the Machine ..............................................................62
9 Schematics 64
9.1 Cub 700 ...............................................................................................64
9.2 Cub 700 Components .........................................................................65
9.3 Kubota Genset Schematic ...................................................................66
Cub 700 Table of Contents
ghi_bo0179788en_004TOC.fm 7
10 Technical Data 68
10.1 Cub 700 Technical Data ..................................................................... 68
10.2 Dimensions-Cub 700M ....................................................................... 69
10.3 Dimensions-Cub 700GM .................................................................... 69
Table of Contents Cub 700
8 ghi_bo0179788en_004TOC.fm
Cub 700M/GM Safety Information
ghi_si000437gb.fm 9
1 Safety Information
1.1 Signal Words Found in this Manual
NOTICE: Used without the safety alert symbol, NOTICE indicates a situation
which, if not avoided, could result in property damage.
Note: A Note contains additional information important to a procedure.
This is the safety alert symbol. It is used to alert you to potential personal hazards.
f Obey all safety messages that follow this symbol.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death
or serious injury.
f To avoid death or serious injury, obey all safety messages that follow this signal
word.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
f To avoid possible death or serious injury, obey all safety messages that follow
this signal word.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
f To avoid possible minor or moderate injury, obey all safety messages that follow
this signal word.
Safety Information Cub 700M/GM
10 ghi_si000437gb.fm
1.2 Machine Description and Intended Use
Machine
description
The Cub 700 Heaters are trailer-mounted indirect-fired air heaters. The machine
consists of the following components:
î‚„ Stainless steel combustion chamber and heat exchanger
î‚„ Centrifugal blower
î‚„ Single-stage diesel (oil) burner
î‚„ High-temperature shut-down device
î‚„ Fuel tank
î‚„ All components are mounted to a highway-ready trailer
î‚„ Certain models have an onboard generator
Fuel is consumed in a closed combustion chamber. Outside air or recirculated air is
pulled into the heat exchanger where it is heated. This clean, dry, hot air is then
blown into the space to be heated by the centrifugal blower. Access to the blower
assembly is protected by a guard fitted on the air inlet.
Intended use
The Cub 700 Heaters are intended to provide heat on outdoor construction sites
and in other rugged applications.
This machine has been designed and built strictly for the intended use described
above. Using the machine for any other purpose could permanently damage the
machine or seriously injure the operator or other persons on the work site. Machine
damage caused by misuse is not covered under warranty.
This machine may include a generator (genset). Due to the difficulty of venting both
the combustion burner and the internal combustion engine of the generator, do not
use this machine indoors.
This machine has been designed and built in accordance with the latest global
safety standards. It has been carefully engineered to eliminate hazards as far as
practicable and to increase operator safety through protective guards and labeling.
However, some risks may remain even after protective measures have been taken.
They are called residual risks. On this machine, they may include exposure to:
î‚„ exhaust emissions
î‚„ hot surfaces such as exhaust vents and fuel heater
î‚„ fuel and fuel fumes when refueling
î‚„ high voltages and arc flash
To protect yourself and others, make sure you thoroughly read and understand the
safety information presented in this manual before operating the machine.
Cub 700M/GM Safety Information
ghi_si000437gb.fm 11
1.3 Safety Guidelines for Operating the Machine
Operator
training
Before operating the machine:
î‚„ Read and understand the operating instructions contained in all manuals
delivered with the machine.
î‚„ Familiarize yourself with the location and proper use of all controls and safety
devices.
î‚„ Contact Wacker Neuson Corporation for additional training if necessary.
When operating this machine:
î‚„ Do not allow improperly trained people to operate the machine. People
operating the machine must be familiar with the potential risks and hazards
associated with it.
Machine
condition
Only operate the machine when:
î‚„ All safety devices and guards are in place and in working order.
î‚„ All controls operate correctly.
 The machine is set up correctly according to the instructions in the Operator’s
Manual.
î‚„ The machine is clean.
 The machine’s labels are legible.
When operating the machine:
î‚„ Do not modify or defeat the safety devices.
î‚„ Do not use worn electrical cords.
î‚„ Do not use faulty fuel supplies.
Guidelines for
operator
When operating the machine:
 Remain aware of the machine’s moving parts. Keep hands, feet, and loose
clothing away from the machine’s moving parts.
î‚„ Wear protective clothing appropriate to the job site when operating the machine.
î‚„ Wear safety glasses.
When operating the machine:
î‚„ Do not operate a machine in need of repair.
î‚„ Do not smoke near the machine.
Work space
When operating the machine:
î‚„ Position the machine on a firm, noncombustible, level surface.
î‚„ Keep the area immediately surrounding and underneath the machine clean,
neat, and free of debris and combustible materials.
î‚„ Keep the area above the machine clear of debris that could fall on the machine.
î‚„ Store the machine properly when it is not being used.
î‚„ Keep unauthorized personnel, children, and pets away from the machine.
When operating the machine:
Safety Information Cub 700M/GM
12 ghi_si000437gb.fm
î‚„ Do not connect ductwork between the exhaust outlet port and the supply air inlet
port.
î‚„ Never operate the machine in areas that contain flammable objects, fuels, or
products that produce flammable vapors.
î‚„ Do not position the electrical cords under the machine or over the top of the
machine.
1.4 Safety Guidelines While Using Internal Combustion Engines
This machine may include a generator set. Special care must be taken when
running the engine of the generator set.
Running the
engine
When running the engine:
î‚„ Keep the area around exhaust pipe free of flammable materials.
î‚„ Check the fuel lines and the fuel tank for leaks and cracks before starting the
engine. Do not run the machine if fuel leaks are present or the fuel lines are
loose.
When running the engine:
î‚„ Do not smoke while operating the machine.
î‚„ Do not run the engine near open flames.
î‚„ Do not touch the engine or muffler while the engine is running or immediately
after it has been turned off.
î‚„ Do not operate a machine when its fuel cap is loose or missing.
î‚„ Do not use combustible fluids to help start the generator engine. Combustible
fluids may cause permanent damage.
î‚„ Do not use combustible fluids to help start the generator engine. Combustible
fluids may cause permanent damage.
DANGER
Asphyxiation hazard.
Exhaust gas from the engine contains carbon monoxide, a deadly poison. Expo-
sure to carbon monoxide can kill you in minutes.
f Never run the machine indoors.
Cub 700M/GM Safety Information
ghi_si000437gb.fm 13
1.5 Safety Guidelines While Using Combustion Burners
When using the machine:
î‚„ Clean up any spilled fuel immediately.
î‚„ Reinstall the fuel tank cap after refueling the machine.
î‚„ Refill the fuel tank in a well-ventilated area.
When using the machine:
î‚„ Do not fill or drain the fuel tank near an open flame, while smoking, or while the
machine is running.
î‚„ Do not smoke when refueling the machine.
DANGER
Asphyxiation hazard.
Exhaust gas from the burner contains carbon monoxide, a deadly poison. Exposure
to carbon monoxide can kill you in minutes.
f Never run the machine indoors.
Safety Information Cub 700M/GM
14 ghi_si000437gb.fm
1.6 Safety Guidelines for Towing the Machine
Hitch and
coupling
Before towing, follow the instructions below to ensure that the hitch and coupling
are ready for use.
î‚„ Check that the hitch and coupling on the vehicle are rated equal to, or greater
than, the trailer’s Gross Vehicle Weight Rating (GVWR).
î‚„ Inspect the hitch and coupling for wear or damage. DO NOT tow the trailer
using defective parts.
î‚„ Make sure the coupling is securely fastened to the vehicle.
î‚„ Connect the safety chains.
î‚„ Connect the breakaway cable safety hook to the bumper or rear of the vehicle.
Do not attach the breakaway cable to the vehicle hitch.
Tires and
wheels
Before towing, follow the instructions below to ensure that the tires and wheels are
ready for use.
î‚„ Check the tires on the trailer for tread wear, proper inflation, and condition.
Replace worn tires.
î‚„ Check that the lug nuts holding the wheels are tight and that none are missing.
Brakes and
lights
Before towing, follow the instructions below to ensure that the brakes and lights are
ready for use.
î‚„ Test the surge brakes on the trailer.
î‚„ Test the brakes on the vehicle that will be used for towing.
î‚„ Make sure directional and trailer lights are connected and working properly.
WARNING
Towing a large trailer requires special care. To reduce the possibility of an accident:
f Both the trailer and vehicle must be in good condition.
f The trailer and the vehicle must be securely fastened to each other.
Cub 700M/GM Safety Information
ghi_si000437gb.fm 15
1.7 Safety Guidelines for Maintaining the Machine
Training
î‚„ Only trained personnel shall troubleshoot or repair problems with the
combustion burner.
î‚„ Only trained personnel shall troubleshoot or repair electrical problems occurring
with the machine.
Cleaning
When cleaning and servicing the machine:
î‚„ Keep the area around the burner free of debris such as leaves, paper, cartons,
etc.
î‚„ Keep the machine clean and labels legible.
When cleaning the machine:
î‚„ Do not clean the machine while it is running.
î‚„ Never use gasoline or other types of fuels or flammable solvents to clean parts.
Fumes from fuels and solvents can become explosive.
Maintenance
guidelines
When maintaining the machine:
î‚„ Keep the fuel lines in good condition and properly connected.
î‚„ Allow the burner to cool before maintaining the machine.
î‚„ Reinstall the safety devices and guards after repairs and maintenance.
î‚„ Keep all electrical cords away from heat, oil, vibrating surfaces, and sharp
edges.
î‚„ Inspect all electrical cords before each use and replace damaged cords.
Replacing
parts and
labels
When maintaining the machine:
î‚„ When replacement parts are required for this machine, use only Wacker
Neuson replacement parts or those parts equivalent to the original in all types of
specifications, such as physical dimensions, type, strength, and material.
î‚„ Replace all missing and hard-to-read labels.
î‚„ Replace or repair electrical components with components that are identical in
rating and performance as the original component.
Accessories,
safety devices
and
modifications
When using the machine:
î‚„ Use only accessories/attachments that are approved by Wacker Neuson
Corporation.
When using the machine:
î‚„ Never operate the machine if any safety devices or guards are missing or
inoperative.
î‚„ Do not defeat safety devices.
î‚„ Do not modify the machine without the express written approval of the
manufacturer.
Safety Information Cub 700M/GM
16 ghi_si000437gb.fm
Personal
Protective
Equipment
(PPE)
Wear the following Personal Protective Equipment (PPE) while servicing or
maintaining this machine:
î‚„ Close-fitting work clothes that do not hinder movement
î‚„ Safety glasses with side shields
î‚„ Hearing protection
î‚„ Safety-toed footwear
In addition, before servicing or maintaining the machine:
î‚„ Tie back long hair.
î‚„ Remove all jewelry (including rings).
Cub 700M/GM Safety Information
ghi_si000437gb.fm 17
Notes
Labels Cub 700M/GM
18 ghi_si000436gb.fm
2 Labels
2.1 Label Locations
Cub 700M/GM Labels
ghi_si000436gb.fm 19
2.2 Label Meanings
Ref. Label Definition
1DANGER!
Hazardous voltage. Do not operate without
(the control panel) cover in place. Dis-
connnect and lock out power source before
opening panel. Failure to comply could
cause severe injury or death.
2 WARNING!
Blower can start automatically which can
cause serious injury or death. Disconnect
power source before servicing. Refer to the
Operator’s Manual.
3CAUTION!
Hot surface hazard!
4CAUTION!
Supply and/or return ducting should not
exceed a length of 150 ft.
5CAUTION!
Not a lift point.
Do not attempt to lift the machine.
6 A nameplate listing the model number, item
number, revision number, and serial number
is attached to each unit. Please record the
information found on this plate so it will be
available should the nameplate become lost
or damaged. When ordering parts or
requesting service information, you will
always be asked to specify the model num-
ber, item number, revision number, and serial
number of the unit.
CAUTION
VORSICHT
PRECAUCION
PRECAUTION
Labels Cub 700M/GM
20 ghi_si000436gb.fm
7WARNING!
Electric shock hazard.
8WARNING:
Read Operator’s Manual before operating
machine. Exhaust gas is deadly. Operate
machine only in well ventilated area. Do not
operate machine indoors.
9WARNING!
Electric shock hazard.
Disconnect power before servicing.
Read Operator’s Manual.
10
WARNING
Entanglement hazard. Rotating
machinery. Do not reach inside machine
when engine is running.
11 CAUTION
This machine uses diesel fuel.
Ref. Label Definition
WARNING
WARNUNG
ADVERTENCIA
AVERTISSEMENT
177370
D
DIESEL
CAUTION
VORSICHT
PRECAUCION
PRECAUCION




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Wacker Neuson CUB700M User manual

Category
Power generators
Type
User manual
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