Dremel 9100-21 User manual

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Operating/Safety Instructions

Consignes de fonctionnement/sécurité

Instrucciones de funcionamiento y seguridad

1-800-4-DREMEL (1-800-437-3635) www.dremel.com

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P.O. Box 081126 Racine, WI 53408-1126

9100

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 1

2

*<?8.?2.@.32AF

22=D<?8.?2.092.;.;1D29996ACluttered

or dark areas invite accidents.

< ;<A <=2?.A2 =<D2? A<<9@ 6; 2E=9<@6C2

.A:<@=52?2@ @B05.@ 6; A52 =?2@2;02 <3

39.::./92 96>B61@ 4.@2@ <? 1B@A Power

tools create sparks which may ignite the dust

or fumes.

22= 05691?2;.;1/F@A.;12?@.D.FD5692

<=2?.A6;4 . =<D2? A<<9 Distractions can

cause you to lose control.

920A?60.9@.32AF

$<D2? A<<9 =9B4@ :B@A :.A05 A52 <BA92A

"2C2?:<163F A52=9B46;.;FD.F <;<A

B@2 .;F .1.=A2? =9B4@ D6A5 2.?A521

4?<B;121 =<D2? A<<9@ Unmodified plugs

and matching outlets will reduce risk of electric

shock.

C<61/<1F0<;A.0AD6A52.?A521<?4?<B;121

@B?3.02@@B05.@ =6=2@?.16.A<?@?.;42@

.;1?23?642?.A<?@There is an increased risk

of electric shock if your body is earthed or

grounded.

<;<A2E=<@2=<D2? A<<9@A<?.6;<?D2A

0<;16A6<;@Water entering a power tool will

increase the risk of electric shock.

<;<A./B@2A520<?1"2C2?B@2A520<?1

3<?0.??F6;4=B996;4<?B;=9B446;4A52=<D2?

A<<922=0<?1.D.F3?<:52.A<69@5.?=

2142@<?:<C6;4=.?A@Damaged or entangled

cords increase the risk of electric shock.

*52; <=2?.A6;4 . =<D2? A<<9 <BA1<<?@

B@2.;2EA2;@6<;0<?1@B6A./923<?<BA1<<?

B@2 Use of a cord suitable for outdoor use

reduces the risk of electric shock.

3<=2?.A6;4.=<D2?A<<96;.1.:=9<0.A6<;

6@B;.C<61./92B@2.?<B;1.B9A6?0B6A

;A2??B=A2?=?<A20A21@B==9FUse of

an GFCI reduces the risk of electric shock.

$2?@<;.9@.32AF

&A.F.92?AD.A05D5.AF<B .?2 1<6;4 .;1

B@2 0<::<; @2;@2 D52; <=2?.A6;4 .

=<D2?A<<9<;<AB@2.=<D2?A<<9D5692

F<B.?2A6?21<?B;12?A526;39B2;02<31?B4@

.90<5<9<?:2160.A6<;A moment of inattention

while operating power tools may result in

serious personal injury.

(@2=2?@<;.9=?<A20A6C22>B6=:2;A9D.F@

D2.? 2F2 =?<A20A6<; Protective equipment

such as dust mask, non-skid safety shoes, hard

hat, or hearing protection used for appropriate

conditions will reduce personal injuries.

$?2C2;AB;6;A2;A6<;.9@A.?A6;4 ;@B?2A52

@D6A05 6@ 6; A52 <33=<@6A6<; /23<?2

0<;;20A6;4A<=<D2?@<B?02.;1<?/.AA2?F

=.08=6086;4 B= <?0.??F6;4 A52A<<9

Carrying power tools with your finger on the

switch or energizing power tools that have the

switch on invites accidents.

%2:<C2.;F.17B@A6;482F<?D?2;05/23<?2

AB?;6;4A52=<D2?A<<9<;A wrench or a key

left attached to a rotating part of the power

tool may result in personal injury.

<;<A<C2??2.0522==?<=2?3<<A6;4.;1

/.9.;02 .A .99 A6:2@ This enables better

control of the power tool in unexpected

situations.

?2@@=?<=2?9F<;<AD2.?9<<@209<A56;4

<? 72D29?F 22= F<B? 5.6? 09<A56;4 .;1

49<C2@ .D.F 3?<: :<C6;4 =.?A@ Loose

clothes, jewelry or long hair can be caught in

moving parts.

312C602@.?2=?<C61213<?A520<;;20A6<;

<31B@A2EA?.0A6<;.;1 0<9920A6<;3.0696A62@

2;@B?2A52@2.?2 0<;;20A21 .;1 =?<=2?9F

B@21Use of dust collection can reduce dust-

related hazards.

$<D2?A<<9B@2.;10.?2

<;<A3<?02A52=<D2?A<<9(@2A520<??20A

=<D2? A<<93<?F<B?.==960.A6<;The correct

power tool will do the job better and safer at

the rate for which it was designed.

<;<AB@2A52=<D2?A<<963A52@D6A051<2@

;<A AB?; 6A <; .;1 <33 Any power tool that

cannot be controlled with the switch is

dangerous and must be repaired.

%2.1.99@.32AFD.?;6;4@.;1.996;@A?B0A6<;@Failure to follow the warnings

and instructions may result in electric shock, fire and/or serious injury.

&) *%""&""&'%('#"&#%('(%%%"

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

!

WARNING

2;2?.9$<D2?'<<9&.32AF*.?;6;4@

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 2

3

6@0<;;20AA52=9B43?<:A52=<D2?@<B?02

.;1<?A52/.AA2?F=.083?<:A52=<D2?A<<9

/

23<?2:.86;4 .;F.17B@A:2;A@ 05.;46;4

.002@@<?62@ <? @A<?6;4=<D2?A<<9@ Such

preventive safety measures reduce the risk of

starting the power tool accidentally.

&A<?26192 =<D2? A<<9@ <BA<3A52?2.05<3

05691?2;.;11<;<A.99<D=2?@<;@B;3.:696.?

D6A5A52=<D2?A<<9<?A52@26;@A?B0A6<;@A<

<=2?.A2 A52 =<D2? A<<9 Power tools are

dangerous in the hands of untrained users.

!.6;A.6;=<D2?A<<9@52083<?:6@.964;:2;A

<? /6;16;4 <3 :<C6;4 =.?A@ /?2.8.42 <3

=.?A@ .;1 .;F <A52? 0<;16A6<; A5.A :.F

.3320AA52=<D2?A<<9M@<=2?.A6<;31.:.421

5.C2 A52 =<D2? A<<9 ?2=.6?21 /23<?2 B@2

Many accidents are caused by poorly

maintained power tools.

22=0BAA6;4A<<9@@5.?=.;1092.;Properly

maintained cutting tools with sharp cutting

e

dges are less likely to bind and are easier to

control.

(@2 A52 =<D2? A<<9.002@@<?62@ .;1 A<<9

/6A@2A06;.00<?1.;02D6A5A52@26;@A?B0A6<;@

A.86;46;A<.00<B;AA52D<?86;40<;16A6<;@

.;1 A52 D<?8 A</2 =2?3<?:21 Use of the

power tool for operations different from those

intended could result in a hazardous situation.

&2?C602

.C2F<B?=<D2?A<<9@2?C6021/F.>B.963621

?2=.6? =2?@<; B@6;4 <;9F 612;A60.9

?2=9.02:2;A=.?A@This will ensure that the

safety of the power tool is maintained.

<91 =<D2? A<<9 /F 6;@B9.A21 4?6==6;4

@B?3.02@/20.B@2 A52 0BAA2?:.F0<;A.0A

6A@<D;0<?1 Cutting a ”live” wire may make

exposed metal parts of the power tool ”live”

and shock the operator.

(@2 09.:=@ <? .;<A52? =?.0A60.9 D.F A<

@20B?2 .;1 @B==<?A A52 D<?8=6202 A< .

@A./92 =9.A3<?:  Holding the work by your

hand or against the body leaves it unstable

and may lead to loss of control.

002@@<?62@:B@A/2?.A213<?.A92.@AA52

@=221 ?20<::2;121 <; A52 A<<9 D.?;6;4

9./29Wheels and other accessories running

over rated speed can fly apart and cause

injury.

30BAA6;46;A<2E6@A6;4D.99@<?<A52?/96;1

.?2.@ D52?2 2920A?60.9D6?6;4:.F 2E6@A6@

B;.C<61./9216@0<;;20A.993B@2@<?06?0B6A

/?2.82?@32216;4A56@D<?8@6A2

< ;<A <=2?.A2 A52 392E6/92 @5.3A D6A5 .

@5.?= /2;1 Over bending the shaft can

generate excessive heat on the jacket or hand

piece. The recommended minimum is 5"

radius.

9D.F@ 16@0<;;20A A52 =<D2? 0<?1 3?<:

A52 =<D2? @<B?02 /23<?2 :.86;4 .;F

.17B@A:2;A@<?.AA.056;4.;F.002@@<?62@

You may unexpectedly cause the tool to start

leading to serious personal injury.

2 .D.?2 <3 A52 @D6A05 9<0.A6<; D52;

=9.06;4A52A<<91<D;<?D52;=6086;4A52

A<<9 B= You may accidentally activate the

switch.

9D.F@5<91A525.;1=620236?:9F6;F<B?

5.;1@ 1B?6;4 A52 @A.?AB= The reaction

torque of the motor, as it accelerates to full

speed, can cause the shaft to twist.

9D.F@ D2.?@.32AF 4<4492@ .;1 1B@A

:.@8  (@2 <;9F 6; D299 C2;A69.A21 .?2.

Using personal safety devices and working in

safe environment reduces risk of injury.

< ;<A ?2.05 6; A52 .?2. <3 A52 @=6;;6;4

/6A The proximity of the spinning bit to your

hand may not always be obvious.

99<D /?B@52@ A< ?B; .A <=2?.A6;4 @=221

3<?.A92.@A<;2:6;BA2/23<?2B@6;4D5229

B?6;4A56@A6:2;<<;26@A<@A.;16;3?<;A

<? 6; 96;2D6A5A52 /?B@5 Loose bristles or

wires will be discharged during the run-in time.

*6?2 .;1 /?6@A92 /?B@52@ :B@A ;2C2? /2

<=2?.A21 .A @=221@ 4?2.A2? A5.;

:6; 6?20A A52 16@05.?42 <3A52

@=6;;6;4D6?2/?B@5.D.F3?<:F<B Small

particles and tiny wire fragments may be

discharged at high velocity during the

“cleaning” action with these brushes and may

become imbedded in your skin. Bristles or

wires will be discharged from the brush at high

speeds.

&.32AF%B92@3<?%<A.?F'<<9@

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 3

4

*2.? =?<A20A6C2 49<C2@ .;1 3.02 @56291

D6A5D6?2<?/?6@A92/?B@52@==9FD6?2<?

/?6@A92/?B@52@9645A9FA<A52D<?8.@<;9F

A52 A6=@ <3 A52 D6?2/?6@A92@ 1< A52 D<?8

“Heavy” pressure on bristles will cause the

wire or bristle to become overstressed,

resulting in a wiping action and will cause the

bristles/wire to be discharged.

.?23B99F 5.;192 /<A5 A52 A<<9 .;1

6;16C61B.9 4?6;16;4 D5229@ A< .C<61

056==6;4<?0?.086;4;@A.99.;2DD522963

A<<96@1?<==21D56924?6;16;4<;<AB@2

. D5229 A5.A :.F /21.:.421Fragments

from a wheel that bursts during operation will

fly away at great velocity possibly striking you

or bystanders.

"2C2?B@21B99<?1.:.421/6A@&5.?=/6A@

:B@A /25.;1921D6A50.?2 Damaged bits

can snap during use. Dull bits require more

force to push the tool, possibly causing the bit

to break.

(@2 09.:=@ A< @B==<?A D<?8=6202

D52;2C2? =?.0A60.9 "2C2? 5<91. @:.99

D<?8=62026;<;25.;1.;1A52A<<96;A52

<A52? 5.;1 D5692 6; B@2 99<D 3<?

@B336062;A @=.02.A92.@A" /2AD22;F<B?

5.;1.;1A52 @=6;;6;4/6A Round material

such as dowel rods, pipes or tubing have a

tendency to roll while being cut, and may

cause the bit to “bite” or jump toward you.

Clamping a small workpiece allows you to use

both hands to control the tool.

;@=20A F<B? D<?8=6202 /23<?2 0BAA6;4

*52; 0BAA6;4 6??24B9.?9F @5.=21

D<?8=6202@ =9.; F<B? D<?8 @< 6A D699 ;<A

@96= .;1 =6;05 A52 /6A .;1 /2 A<?; 3?<:

F<B? 5.;1 For example, if carving wood,

make sure there are no nails or foreign objects

in the workpiece. Nails or foreign objects can

cause the bit to jump.

"2C2? @A.?A A52 A<<9 D52; A52 /6A 6@

2;4.421 6; A52 :.A2?6.9 The bit cutting

edge may grab the material causing loss of

control of the cutter.

C<61 /<B;06;4 .;1 @;.446;4 A52 D5229

2@=206.99F D52; D<?86;4 0<?;2?@ @5.?=

2142@2A0This can cause loss of control and

kick-back.

'5216?20A6<;<3 3221 D6A5 A52 /6A 6;A< A52

:.A2?6.9D52;0.?C6;4?<BA6;4<?0BAA6;46@

C2?F 6:=<?A.;A  9D.F@ 3221 A52 /6A 6;A<

A52 :.A2?6.9 6; A52 @.:2 16?20A6<; .@ A52

0BAA6;4 2142 6@ 2E6A6;4 3?<: A52 :.A2?6.9

D56056@A52@.:216?20A6<;.@A52056=@

.?2 A5?<D; Feeding the tool in the wrong

direction, causes the cutting edge of the bit to

climb out of the work and pull the tool in the

direction of this feed.

3A52D<?8=6202<?/6A/20<:2@7.::21<?

/<4421 1<D; AB?; A52 A<<9 K#L/F A52

@D6A05 *.6A3<? .99:<C6;4=.?A@ A< @A<=

.;1B;=9B4A52A<<9A52;D<?8A<3?22A52

7.::21:.A2?6.9 If the switch to the tool is

left “ON” the tool could restart unexpectedly

causing serious personal injury.

< ;<A 92.C2 . ?B;;6;4 A<<9 B;.AA2;121

AB?; =<D2? <33 Only when tool comes to a

complete stop is it safe to put it down.

< ;<A 4?6;1 <? @.;1 ;2.? 39.::./92

:.A2?6.9@Sparks from the wheel could ignite

these materials.

< ;<A A<B05 A52 /6A <? 0<992A .3A2? B@2

After use the bit and collet are too hot to be

touched by bare hands.

%24B9.?9F 092.; A52 A<<9@ .6? C2;A@ /F

0<:=?2@@21.6? Excessive accumulation of

powdered metal inside the motor housing may

cause electrical failures.

< ;<A .99<D 3.:696.?6AF 4.6;21 3?<:

3?2>B2;AB@2<3F<B??<A.?FA<<9A</20<:2

0<::<;=9.02 Always remember that a

careless fraction of a second is sufficient to

inflict severe injury.

<;<A.9A2?<?:6@B@2A<<9 Any alteration or

modification is a misuse and may result in

serious personal injury.

'56@=?<1B0A6@ ;<A 6;A2;1213<?B@2.@.

12;A.91?6996;5B:.;<?C2A2?6;.?F:2160.9

.==960.A6<;@ Serious personal injury may

result.

*52;B@6;4A52@A229@.D@0BA<33D5229@

5645 @=221 0BAA2?@ <? AB;4@A2; 0.?/612

0BAA2?@ .9D.F@ 5.C2 A52 D<?8 @20B?29F

09.:=21 "2C2? .AA2:=A A< 5<91 A52 D<?8

D6A5 <;2 5.;1 D5692 B@6;4 .;F <3 A52@2

.002@@<?62@The reason is that these wheels

will grab if they become slight ly canted in the

groove, and can kick back causing loss of

control resulting in serious in jury. Your second

hand should be used to steady and guide the

hand holding the tool. When a cutoff wheel

&.32AF%B92@3<?%<A.?F'<<9@0<;A

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 4

5

116A6<;.9&.32AF*.?;6;4@

GFCI and personal protection devices like

electrician’s rubber gloves and footwear will

further enhance your personal safety.

<;<AB@2<;9F ?.A21A<<9@D6A5.

=<D2?@B==9FWhile the tool may appear to

work, the electrical components of the AC

rated tool are likely to fail and create a hazard

to the operator.

22=5.;192@1?F 092.;.;13?22 3?<:<69

.;1 4?2.@2 Slippery hands cannot safely

control the power tool.

(@209.:=@<?<A52?=?.0A60.9D.FA<@20B?2

.;1 @B==<?A A52D<?8=6202 A< .@A./92

=9.A3<?:Holding the work by hand or against

your body is unstable and may lead to loss of

control.

2C29<=.=2?6<160:.6;A2;.;02@0521B92

3<? F<B?A<<9 *52;092.;6;4 .A<<9 /2

0.?23B9;<A A< 16@.@@2:/92.;F=<?A6<;<3

A52 A<<9 @6;02 6;A2?;.9 D6?2@ :.F /2

:6@=9.021<?=6;0521<?@.32AF4B.?1?2AB?;

@=?6;4@ :.F /2 6:=?<=2?9F :<B;A21

Certain cleaning agents such as gasoline,

carbon tetrachloride, ammonia, etc. may

damage plastic parts.

Risk of injury to user. The power cord must only

be serviced by a Dremel Service Facility..

&<:21B@A0?2.A21/F=<D2?

@.;16;4 @.D6;4 4?6;16;4

1?6996;4 .;1 <A52? 0<;@A?B0A6<; .0A6C6A62@

0<;A.6;@052:60.9@8;<D;A<0.B@20.;02?

/6?A5 12320A@ <? <A52? ?2=?<1B0A6C2 5.?:

&<:22E.:=92@<3A52@2052:60.9@.?2

• Lead from lead-based paints,

• Crystalline silica from bricks and cement and

other masonry products, and

• Arsenic and chromium from chemically-

treated lumber.

Your risk from these exposures varies,

depending on how often you do this type of

work. To reduce your exposure to these

chemicals: work in a well ventilated area, and

work with approved safety equipment, such as

those dust masks that are specially designed

to filter out microscopic particles.

!

WARNING

&.32AF%B92@3<?%<A.?F'<<9@0<;A

grabs, the wheel itself usually breaks. When

the steel saw, high speed cutters or tungsten

carbide cutter grab, it may jump from the

groove and you could lose control of the tool.

(@2 <;9F ?2:29

I

 5645=2?3<?:.;02

.002@@<?62@ Other accessories are not

designed for this tool and may lead to personal

injury or property damage.

3A2? 05.;46;4 /6A@ <? :.86;4 .;F

.17B@A:2;A@:.82@B?2A52/6A6@=?<=2?9F

@20B?21/F=B996;4A52-5.;42J92C2?@

3<?D.?1 Loose adjustment devices can

unexpectedly shift, causing loss of control,

loose rotating components may be ejected.

< ;<A =9B4 A52 :<A<? B;6A 16?20A9F 6;A<

D.99<BA92A9D.F@=9B4A52:<A<?B;6A6;A<

A52<BA=BA0<;;20A<?<3A52).?6./92&=221

<<A$21.9 Operating accessory beyond its

speed rating will cause severe injury

< ;<A B@2A52 A<<9 63 A52 ).?6./92 &=221

<<A $21.9 <? A52K#"#L@D6A056@;<A

3B;0A6<;6;4;<?:.99F

# "#' #$%' *' %#('% '&

Serious personal injury will occur.

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 5

6

!$#%'"' Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

&F:/<9 ".:2 2@64;.A6<;E=9.;.A6<;

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight

min Minutes Time

s Seconds Time

Diameter Size of drill bits, grinding wheels, etc.

n

0

No load speed Rotational speed, at no load

n Rated speed Maximum attainable speed

.../min Revolutions or reciprocation Revolutions, strokes, surface speed,

per minute orbits etc. per minute

0 Off position Zero speed, zero torque...

1, 2, 3, ... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Infinitely variable selector with off Speed is increasing from 0 setting

Arrow Action in the direction of arrow

Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current

Alternating or direct current Type or a characteristic of current

Class II construction Designates Double Insulated

Construction tools.

Earthing terminal Grounding terminal

Warning symbol Alerts user to warning messages

Li-ion RBRC seal Designates Li-ion battery recycling

program

Ni-Cad RBRC seal Designates Ni-Cad battery recycling

program

Read manual symbol Alerts user to read manual

Wear eye protection symbol Alerts user to wear eye protection

&F:/<9@

0

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 6

7

This symbol designates that this tool is listed by Underwriters Laboratories.

This symbol designates that this tool is listed by the Canadian Standards

Association.

This symbol designates that this tool is listed by the Canadian Standards

Association, to United States and Canadian Standards.

This symbol designates that this tool complies to NOM Mexican Standards.

This symbol designates that this tool is listed by the Intertek Testing

Services, to United States and Canadian Standards.

&F:/<9@0<;A6;B21

!$#%'"' Some of the following symbols may be used on your tool. Please study them

and learn their meaning. Proper interpretation of these symbols will allow you to operate the

tool better and safer.

This symbol designates that this component is recognized by Underwriters

Laboratories.

This symbol designates that this tool is listed by Underwriters Laboratories,

to United States and Canadian Standards.

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 7

8

6@0<;;20A A52 =9B4 3?<: A52 =<D2? @<B?02 /23<?2 :.86;4 .;F

.@@2:/9F.17B@A:2;A@<?05.;46;4.002@@<?62@. Such preventive safety

measures reduce the risk of starting the tool accidentally.

!

WARNING

!<129;B:/2? 

Voltage rating 120V 60Hz

Amperage rating 2.5A

No load speed n0 23,000/min

Chuck capacities 0-5/32"

B;0A6<;.92@0?6=A6<;.;1&=206360.A6<;@

!<129<?A6392E

ON/OFF

SWITCH

FIG. 1

TOOL

HANGER

OUTPUT

SHAFT

VARIABLE

SPEED FOOT

PEDAL

INNER SHAFT

COLLAR

LOCKING

COLLAR

HAND PIECE

CHUCK KEY

MOUNTING

BRACKET

3 JAW CHUCK

MOTOR

UNIT

FLEXIBLE

SHAFT

OUTPUT

CONNECTOR

HEX KEY

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 8

9

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!

WARNING

!

WARNING

CLICK

HAND PIECE

SHAFT

FIG. 3

"&' " + &'

'#!#'#%("'

1. To install flexible shaft to motor unit, remove

hand piece by firmly pulling from flexible shaft

2. Loosen set screw on Inner Shaft Collar with

hex key provided.

3. Align set screw to flat on Motor Output Shaft

and push Inner Shaft Collar fully on.

4. Tighten set screw to secure Inner Shaft Collar

to Motor Output Shaft.

5. Tighten Locking Collar by rotating it counter

clockwise until it is snug against the motor

housing.

FIG. 4

#""'"!#'#%("'"

)% &$##'$

1. To connect Motor Unit to power, with On/Off

switch in off position and foot pedal

unplugged, plug power cord from motor unit

into variable speed pedal.

2. With On/Off switch in off position and foot

pedal in free position, plug variable speed foot

pedal into wall outlet.

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 9

10

<;<A=9B4A52:<A<?B;6A

1

6?20A9F 6;A< D.99 <BA92A

9D.F@=9B4A52:<A<?B;6A6;A<A52<BA=BA

0<;;20A<?<3A52).?6./92&=221<<A$21.9

O

perating accessory beyond its speed rating

will cause severe injury.

!

WARNING

FIG. 5

!#("'"'!#'#%("'

1. To mount the motor unit, start by securely

fastening the mounting bracket to a wooden

structure with two(2) #8x1.5” wood screws.

2. Hang the motor unit on the bracket by

placing the tool hanger in the hook on the

mounting bracket.

# "#' ''

!#("'" %' '#

%,* #% $#% Mounting area

not strong enough to support the motor unit

leading to personal injury or property damage.

!

WARNING

"&' ""%!#)"

&&#%&%#!"$

*'*(

"<A6;09B1216;.9986A@

1 Unplug tool from power source.

2. To install an accessory, open the 3 jaw chuck

as far as necessary by rotating the chuck key

counter clockwise.

3. Insert the accessory fully into the chuck to

minimize runout and unbalance.

4. Turn the chuck key clockwise to tighten the

jaws and secure and center the accessory.

5. If the accessory does not run true, reopen

the jaws, rotate the accessory ¼ turn and

retighten.

6. To remove an accessory, simply open the

jaws by turning the key counterclockwise and

pull out accessory.

3x

FIG. 7

FIG. 6

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 10

11

"&' ""%!#)"



&&#%&%#!"$*'

# '&

"<A6;09B1216;.9986A@

COLLETS — Four different size collets (see

illustration), to accommodate different shank

sizes, are available for your Rotary Tool. To

install a different collet, remove the collet nut

and remove the old collet. Insert the unslotted

end of the collet in the hole in the end of the

tool shaft. Replace collet nut on the shaft.

9D.F@B@2A520<992AD5605

:.A052@ A52 @5.;8@6G2 <3

A52.002@@<?FF<B=9.;A<B@2 Never force a

larger diameter shank into a collet.

"<A2 Most rotary tool kits do not include all four

collets sizes.

%<A.?F'<<9;A?<1B0A6<;

The Rotary Tool has a small, powerful electric

universal motor, is comfort able in the hand, and

is made to accept a large variety of accessories

including abrasive wheels, drill bits, wire

brushes, polishers, engraving cutters, router

bits, cutting wheels and attachments.

Accessories come in a variety of shapes and

permit you to do a number of different jobs. As

you be come familiar with the range of

accessories and their uses, you will learn just

how versatile the Rotary Tool is. You’ll see

dozens of uses you hadn’t thought of before.

The real secret of the Rotary Tool is its speed.

T

o understand the advantages of its high

speed, you have to know that the standard

portable electric drill runs at speeds up to 2,800

revolutions per minute. The Rotary Tool

operates at speeds up to 23,000 revolutions

per minute. The typical electric drill is a low-

speed, high torque tool; the Rotary Tool is just

the opposite – a high-speed, low torque tool.

The major difference to the user is that in the

high speed tools, the speed combined with the

acces sory mounted in the collet does the work.

You don’t apply pressure to the tool, but simply

hold and guide it. In the low speed tools, you

not only guide the tool, but also apply pressure

to it, as you do, for example, when drilling a hole.

It is this high speed, along with its compact size

and wide variety of special accessories and

attachments, that makes the Rotary Tool differ -

ent from other tools. The speed enables it to do

jobs low speed tools cannot do, such as cutting

hardened steel, en graving glass, etc.

Getting the most out of your Rotary Tool is a

matter of learning how to let this speed work for

you. To learn about more uses and the

versatility of Dremel accessories and

attachments refer to this Owner's Manual or

check our website at www.Dremel.com.

(@6;4A52%<A.?F'<<9

< ;<A <=2?.A2 A52 392E6/92 @5.3A D6A5 .

@5.?= /2;1 Over bending the shaft can

generate excessive heat on the jacket or hand

piece. The recommended minimum is 5"

radius.

The first step in learning to use the Rotary Tool

is to get the “feel” of it. Hold it in your hand and

feel its weight and balance. Feel the taper of

the housing.

Always hold the tool away from your face.

Accessories can be damaged during handling,

and can fly apart as they come up to speed.

This is not common, but it does happen.

For best control in close work, grip the Rotary

Tool like a pencil between your thumb and

forefinger (Figure 9).

# '"''#"%'

Collet sizes can be identified by the rings

on the back end of collet.

1/32" Collet has one (1) ring.

1/16" Collet has two (2) rings.

3/32" Collet has three (3) rings.

1/8" Collet has no rings. 6;09B1216;

:<@A86A@

!

CAUTION

WRENCH

COLLET

NUT

BIT

#=2?.A6;4;@A?B0A6<;@

FIG. 9

FIG. 8

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 11

12

The “Golf Grip” method of holding the tool is

u

sed for more aggressive operations such as

grinding a flat surface or using cutoff wheels

(Figure 10).

Practice on scrap materials first to see how the

Rotary Tool's high speed action performs.

Keep in mind that the work is done by the

speed of the tool and by the accessory in the

collet. You should not lean on or push the tool

during use.

Instead, lower the spinning accessory lightly to

t

he work and allow it to touch the point at

which you want cutting (or sanding or etching,

etc.) to begin. Con centrate on guiding the tool

over the work using very little pressure from

your hand. Allow the accessory to do the work.

Usually, it is best to make a series of passes

with the tool rather than attempt to do all the

work in one pass. To make a cut, for example,

pass the tool back and forth over the work,

much as you would a small paint brush. Cut a

little material on each pass until you reach the

desired depth. For most work, the gentle touch

is best. With it, you have the best control, are

less likely to make errors, and will get the most

effi cient work out of the accessory.

When you are finished working or hand piece

is not in use, always secure the hand piece by

hanging it on the mounting bracket (Fig. 6).

'<@2920AA52?645A@=2213<?2.057</B@2.

=?.0A602=6202<3:.A2?6.9

'(%""''## #""#

The tool is switched "ON" by the slide switch

located on the topside of the motor unit.

TO TURN THE TOOL "ON", slide the “On/Off”

switch button to the right, depress variable

speed foot pedal for continuous variable

speed.

TO TURN THE TOOL "OFF", simple release

the variable speed foot pedal and slide the

“On/Off” switch button to the left.

)% &$##'$

#$%'#"

1. With On/Off switch in the “I” position, hand

piece in your hand, and accessory free from

the work piece, depress variable speed

pedal to activate motor.

2. Pressing the pedal further down will

increase the motor speed releasing the

pedal will decrease the speed. Pedal

requires continuous pressure to maintain

motor speed.

3. To stop the motor simply release the foot

pedal completely.

4. Slide On/Off switch to “0” prior to securing

hand piece by hanger.

NOTE: 15,000/min is achieved at around the

half way point of the pedal travel.

#=2?.A6;4&=221@

FIG. 10

0/min

n0 23,000/min

FIG. 12

ONOFF

FIG. 11

ON/OFF

SWITCH

“O”

“I”

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 12

13

"

221@3<?&9<D2?&=221@

Certain materials, however, (some plastics and

precious metals, for ex ample) require a

relatively slow speed because at high speed

the friction of the accessory generates heat

and may cause damage to the material.

Slow speeds (15,000 RPM or less) usually are

best for polishing operations employing the felt

polishing ac ces sories. They may also be best

for working on deli cate projects as “eggery”

work, delicate wood carving and fragile model

parts. 99 /?B@56;4 .==960.A6<;@?2>B6?2

9<D2?@=221@A<.C<61D6?216@05.?423?<:

A525<912?

< ;<A =?2@@ A52 ).?6./92

&=221 <<A $21.9 :<?2

A5.; 5.93 D.F D52; B@6;4 D6?2 /?B@52@

Operating wire brushes at speed higher than

15,000/min (RPM) may lead to personal injury

or property damage.

Higher speeds are better for carving, cutting,

routing, shaping, cutting dadoes or rabbets in

wood.

Hardwoods, metals and glass require high

speed operation, and drilling should also be

done at high speeds.

Many applications and accessories in our line

will provide the best performance at full speed,

but for certain materials, applications, and

accessories, you need slower speeds, which is

the reason our variable speed models are

available.

Ultimately, the best way to determine the

correct speed for work on any material is to

practice for a few minutes on a piece of scrap,

e

ven after referring to the chart. You can

quickly learn that a slower or faster speed is

more effective just by observing what hap pens

as you make a pass or two at different speeds.

When working with plastic, for example, start

at a slow rate of speed and increase the speed

until you observe that the plastic is melting at

the point of contact. Then reduce the speed

slight ly to get the optimum working speed.

&<:2?B92@<3A5B:/6;?24.?1A<@=221

1. Plastic and other materials that melt at low

temperatures should be cut at low speeds.

2. Polishing, buffing and cleaning with any type

of bristle brush must be done at speeds not

greater than 15,000 RPM to prevent damage

to the brush from bristles flying toward

operator.

3. Wood should be cut at high speed.

4. Iron or steel should be cut at high speed. If a

high speed steel cutter starts to chatter — this

normally means it is running too slow.

5. Aluminum, copper alloys, lead alloys, zinc

alloys and tin may be cut at various speeds,

depending on the type of cutting being done.

Use paraffin or other suitable lubricant on the

cutter to prevent the cut material from adhering

to the cutter teeth.

Increasing the pressure on the tool is not the

answer when it is not performing as you think it

should. Perhaps you should be using a

different accessory, and perhaps an

adjustment in speed would solve the problem.

Leaning on the tool does not help.

2A@=2211<A52D<?8

(@2<;9F?2:29

I

5645=2?3<?:.;02.002@@<?62@

WARNING

!

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 13

14

&2?C602

$?2C2;A6C2 :.6;A2;.;02

=2?3<?:21/FB;.BA5<?6G21

=2?@<;;29 :.F?2@B9A 6; :6@=9.06;4 <3

6;A2?;.9D6?2@.;10<:=<;2;A@D56050<B91

0.B@2 @2?6<B@5.G.?1 We recommend that

all tool service be performed by a Dremel

Service Facility.

'< .C<61 6;7B?F 3?<:

B;2E=20A21 @A.?A6;4 <?

2920A?60.9@5<08.9D.F@?2:<C2=9B43?<:

D.99 <BA92A  /23<?2 =2?3<?:6;4 @2?C602 <?

092.;6;4

%#"%(&&

The brushes and commutator in your tool have

been engineered for many hours of

dependable service.

In order to prepare your brushes for use, run

your tool at full speed for 5 minutes under no

load. This will properly “seat” your brushes,

which extends the life of both your brushes

and your tool.

Excessive sparking is a sign of worn out carbon

brushes. Your brushes can be replaced by an

authorized Dremel Service Center.

%"&

Model 9100 has ball bearing construction.

Under normal use no additional lubrication is

required.

 + &' (%'#"

The flex-shaft should be lubricated after every

50 hours of use. To lubricate, disconnect the

flexible shaft assembly from the motor

housing. Pull the center core out of the flexible

shaft assembly. Wipe a very thin film

automotive wheel bearing grease on to the

center core and reinsert it back into the shaft.

To prevent damage to tool do not over grease

shaft. Too much grease will cause the unit to

overheat.

Reattach the flexible shaft to motor unit.

The flexible shaft inner core may fail after

many hours of continuous use; replacement

parts are available by contacting an authorized

Dremel Service Center.

92.;6;4

'< .C<61 .00612;A@ .9D.F@

16@0<;;20A A52 A<<9 3?<:

A52 =<D2? @B==9F /23<?2 092.;6;4 <?

=2?3<?:6;4.;F :.6;A2;.;02The tool may

be cleaned most effectively with compressed

dry air. 9D.F@ D2.? @.32AF4<4492@ D52;

092.;6;4A<<9@D6A50<:=?2@@21.6?

Ventilation openings and switch levers must be

kept clean and free of foreign matter. Do not

at tempt to clean by inserting pointed objects

through openings.

2?A.6;092.;6;4.42;A@.;1

@<9C2;A@ 1.:.42 =9.@A60

=.?A@ Some of these are: gasoline, carbon

tetrachlo ride, chlo rinated cleaning solvents,

ammonia and house hold detergents that

contain ammonia.

!.6;A2;.;02;3<?:.A6<;

WARNING

!

WARNING

!

CAUTION

!

3 .; 2EA2;@6<; 0<?1 6@

;202@@.?F . 0<?1 D6A5

.12>B.A2@6G20<;1B0A<?@A5.A6@0.=./92<3

0.??F6;4A520B??2;A;202@@.?F3<?F<B?A<<9

:B@A /2 B@21 This will prevent excessive

voltage drop, loss of power or overheating.

Grounded tools must use 3-wire extension

cords that have 3-prong plugs and receptacles.

"#'The smaller the gauge number, the

heav i er the cord.

%#!!"&-&#+'"&#"#%&

)# ' '%"'"(%%"''## &

'<<9M@

:=2?2

%.A6;4

<?1&6G26;*

*6?2&6G2@6;::



3-6

6-8

8-10

10-12

12-16

18 16 16 14 0.75 0.75 1.5 2.5

18 16 14 12 0.75 1.0 2.5 4.0

16 16 14 12 1.0 2.5 4.0 —

14 12 —— ————

25 50 100 150 15 30 60 120

<?1 2;4A56;22A <?1 2;4A56;!2A2?@

!

WARNING

EA2;@6<;<?1@

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 14

15

The number and variety of accessories for the

Rotary Tool are almost limitless. There is a

category suited to almost any job you might

have to do — and a variety of sizes and shapes

within each category which en ables you to get

the perfect accessory for every need.

!.;1?29@

A mandrel is a shank with a threaded or screw

head, which are required when you use

polishing accessories, cutting wheels, sanding

discs, and pol ish ing points. The reason

mandrels are used is that sanding discs,

cutting wheels and similar accesso ries must be

replaced frequently. The mandrel is a per -

manent shank, allowing you to replace only the

worn head when necessary, thus saving the

expense of replacing the shaft each time.

&0?2D!.;1?29"H

This is a screw mandrel used with the felt

polishing tip and felt polishing wheels. 1/8"

shank.

&:.99&0?2D!.;1?29"H

This is a mandrel with a small screw at its tip,

and is used with emery and fiberglass cutting

wheels, sanding discs and polishing wheels.

1/8" shank.

- <08J!.;1?29"H

The Dremel EZ Lock makes accessory

changes easy as PULL - TWIST - RELEASE.

The one-piece mandrel design simplifies the

process of changing cutting wheels, buffs and

detail abrasive brushes (EZ Lock compatible

accessories).

-?B:J!.;1?29"H-&

The Dremel EZ Drum makes accessory

changes easy as PULL - PLACE - SECURE.

The one-piece mandrel design simplifies the

process of changing sanding discs.

645&=221BAA2?@

Available in many shapes, high speed cutters

are used in carving, cutting and slotting in

wood, plastics and soft metals such as

aluminum, copper and brass. These are the

accessories to use for freehand routing or

carving in wood or plastic, and for precision

cutting. Made of high quality steel. 1/8" shank.

'B;4@A2;.?/612BAA2?@

These are tough, long-lived cutters for use on

hard ened steel, fired ceramics and other very

hard ma terials. They can be used for

engraving on tools and garden equipment. 1/8"

shanks.

;4?.C6;4BAA2?@

This group has a wide variety of sizes and

shapes, and are made for intricate work on

ceramics (greenware), wood carvings, jewelry

and scrimshaw. They often are used in making

complicat ed printed circuit boards. They

should not be used on steel and other very

hard materials but are excellent on wood,

plastic and soft metals. 3/32" shank.

&A?B0AB?21'<<A5'B;4@A2;.?/612BAA2?@

Fast cutting, needle-sharp teeth for greater

material removal with minimum loading. Use

on fiberglass, wood, plastic, epoxy and rubber.

1/8" shank.

9B:6;B:#E612?6;16;4&A<;2@

?21/?<D;

Round, pointed, flat — you name the shape

and there is one available in this category.

These are made of aluminum oxide and cover

virtually every possible kind of grinding

application. Use them for sharpening lawn

(@2<;9F?2:29

I

5645=2?3<?:.;02.002@@<?62@Other accessories are not

designed for this tool and may lead to personal injury or property damage.

!

WARNING

?2:29002@@<?62@

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 15

mower blades, screwdriver tips, knives,

s

cissors, chisels and other cutting tools. Use to

remove flash from metal castings, deburring

any metal after cutting, smoothing welded

joints, grinding off rivets and re mov ing rust.

These grinding stones can be resharped with a

dressing stone. In machine shops, high speed

drills and cut ters normally are ground with

aluminum oxide wheels. 1/8" shank.

&6960<;.?/612?6;16;4&A<;2@

/9B24?22;

Tougher than aluminum oxide points, these are

made es pecially for use on hard materials

such as glass and ce ramics. Typical uses

might be the removal of stilt marks and excess

glaze on ceramics and engraving on glass.

1/8" shank.

6.:<;1*5229$<6;A@

Excellent for fine detail work on wood, jade,

ceramic, glass and other hard material. Bits

are covered with diamond particles. 3/32"

shanks. (Not recommended for drilling)

*6?2?B@52@

Three different shapes of wire brushes are

available. <? /2@A ?2@B9A@ D6?2 /?B@52@

@5<B91/2B@21.A@=221@;<A4?2.A2?A5.;

 %$! %232? A< #=2?.A6;4 &=221@

@20A6<;3<? =?<=2? A<<9@=221@2AA6;4The

three shapes come in three different materials:

stainless steel, brass and carbon wire. The

stainless steel perform well on pewter,

aluminum, stainless steel, and other metals,

without leaving "after-rust". Brass brushes are

non sparking, and softer than steel; making

them good for use on soft metal like gold,

cooper and brass. The carbon wire brushes

are good for general purpose cleaning.

?6@A92?B@52@

These are excellent cleaning tools on

silverware, jew elry and antiques. The three

shapes make it possible to get into tight

corners and other difficult places. Bristle

brushes can be used with polishing compound

for faster cleaning or polishing.

?B@56;4$?2@@B?2

1

. Remember, the tips of a wire brush do the

work. Operate the brush with the lightest

pressure so only the tips of the wire come in

contact with the work.

2. If heavier pressures are used, the wires will

be overstressed, resulting in a wiping action;

and if this is continued, the life of the brush will

be shortened due to wire fatigue.

3. Apply the brush to the work in such a way

that as much of the brush face as possible is in

full contact with the work. Applying the side or

edge of the brush to the work will result in wire

breakage and shortened brush life.

$<96@56;4002@@<?62@

These include an impregnated polishing point

and an impregnated polishing wheel for

bringing metal sur faces to smooth finish; a felt

polishing tip and felt polish ing wheel, and cloth

polishing wheel, all used for polishing plastics,

metals, jewelry and small parts. Also included

in this group is a polishing compound (No. 421)

for use with the felt and cloth polishers.

Polishing points make a very smooth surface,

but a high luster is obtained using felt or cloth

wheels and polishing compound. <? /2@A

?2@B9A@ =<96@56;4 .002@@<?62@@5<B91 /2

B@21 .A @=221@ ;<A 4?2.A2? A5.; 

%$!

No polishing compound is needed when using

the 425 Polishing Wheel.

16

CORRECT:

Wire tips doing the work.

INCORRECT:

Excessive pressure can cause wire breakage.

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 16

17

9B:6;B:#E612/?.@6C2*5229@

Use to remove paint, deburr metal, polish

stainless steel and other metals. Available in

medium grit. 1/8" shank.

&.;16;4002@@<?62@

Sanding discs in fine, medium and coarse

grades are made to fit on a mandrel. They can

be used for nearly any small sanding job you

might have, from model making to fine furniture

finish ing. In addition, there is the drum sander,

a tiny drum which fits into the Rotary Tool and

makes it possible to shape wood, smooth

fiberglass, sand inside curves and other diffi cult

places, and other sanding jobs. You replace the

sanding bands on the drum as they become

worn and lose their grit. Bands come in fine

medium and coarse grades. Flapwheels grind

and polish flat or contoured surfaces. They are

used most effectively as a finishing sander after

heavier surface sanding and material removal

is completed. Flapwheels come in fine and

coarse grades. Buffs are a great finishing

a

ccessory for cleaning and light sanding. They

work effectively on metal, glass, wood,

aluminum and plastics. Coarse and medium

buffs are sold together. All buffs are sold

individually. < ;<A2E0221  %$! 6;

@=221@5.;8

?6;16;4*5229

Use for deburring, removing rust, and general

purpose grinding. Use with Mandrel #402.

BAA6;4*5229@

These thin discs of emery or fiberglass are

used for slicing, cutting off and similar

operations. Use them for cutting off frozen bolt

heads and nuts, or to reslot a screw head

which has become so damaged that the

screwdriver won’t work in it. Fine for cutting

BX cable, small rods, tubing, cable and cutting

rectangular holes in sheet metal.

DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 17

Page is loading ...

52

!2610Z04970!

2610Z04970 10/13

Your Dremel product is warranted against defective material or workmanship for a period of two years from

date of purchase. In the event of a failure of a product to conform to this written warranty, please take the

following action:

1. DO NOT return your product to the place of purchase.

2. Carefully package the product by itself, with no other items, and return it, freight prepaid, along with:

A. A copy of your dated proof of purchase (please keep a copy for yourself).

B. A written statement about the nature of the problem.

C. Your name, address and phone number to:

UNITED STATES CANADA

Dremel Service Center Giles Tool Agency

4915 21st Street OR 47 Granger Av.

Racine, WI 53406 Canada M1K 3K9 1-416-287-3000

OUTSIDE CONTINENTAL UNITED STATES CONTINENTAL UNITED STATES

See your local distributor or write to Dremel, 4915 21st Street Racine, WI 53406

We recommend that the package be insured against loss or in transit damage for which we cannot be

responsible.

This warranty applies only to the original registered purchaser. DAMAGE TO THE PRODUCT RESULTING

FROM TAMPERING, ACCIDENT, ABUSE, NEGLIGENCE, UNAUTHORIZED REPAIRS OR ALTERATIONS,

UNAPPROVED ATTACHMENTS OR OTHER CAUSES UNRELATED TO PROBLEMS WITH MATERIAL OR

WORKMANSHIP ARE NOT COVERED BY THIS WARRANTY.

No employee, agent, dealer or other person is authorized to give any warranties on behalf of Dremel. If

Dremel inspection shows that the problem was caused by problems with material or workman ship within the

limitations of the warranty, Dremel will repair or replace the product free of charge and return product

prepaid. Repairs made necessary by normal wear or abuse, or repair for product outside the warranty period,

if they can be made, will be charged at regular factory prices.

DREMEL MAKES NO OTHER WARRANTY OF ANY KIND WHATEVER, EXPRESSED OR IMPLIED, AND ALL

IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH

EXCEED THE ABOVE MENTIONED OBLIGATION ARE HEREBY DISCLAIMED BY DREMEL AND EXCLUDED

FROM THIS LIMITED WARRANTY.

This warranty gives you specific legal rights and you may also have other rights which vary from state to

state. The obligation of the warrantor is solely to repair or replace the product. The warrantor is not liable for

any incidental or consequential damages due to any such alleged defect. Some states do not allow the

exclusion or limitation of incidental or consequential damages, so the above limitations or exclusion may not

apply to you.

For prices and warranty fulfillment in the continental United States, contact your local Dremel distributor.

Exportado por:

Importado a México por: Robert Bosch, S. de R.L. de C.V.

Calle Robert Bosch No. 405 - 50071 Toluca, Edo. de Méx. - México

Tel. 052 (722) 279 2300 ext 1160 / Fax. 052 (722) 216-6656

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DM 2610Z04970 10-13_9100 10/9/13 7:52 AM Page 52

Dremel 9100-21 User manual

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