Platinum 19000 TL Installation guide

Platinum
Brand
Platinum
Model
19000 TL
Type
Installation guide

This manual is also suitable for

EN
Stand 04/2011, Mat. No. 749 442-AA
Installation and Operating Manual
Inverter
13000 TL, 16000 TL, 19000 TL, 22001 TL, 22000 TL
PLATINUM Inverter TL
2
Installation and Operating Manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 442-AA
Thank you for buying a PLATINUM inverter 13000 TL, 16000 TL,
19000 TL, 22000 TL, 22001 TL.
In this instruction, we have compiled all information that is important
for installation and operation.
If you still have any trouble, please call our service hotline.
Service hotline
You can reach the PLATINUM service hotline as follows:
Phone +49 7522 73 777
Fax +49 7522 73 737
E-Mail service.platinum@diehl-controls.com
You can find more service documents at
www.diehl.com/photovoltaics.
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PLATINUM Inverter TL
Installation and operating manual: PLATINUM Inverter TL
Version 04/2011
Mat. No. 749 442-AA
Menu structure
The service menu is exclusively relevant for service purposes; it is
not accessible directly from the menu.
For access to service menu see 8.1 Service Menu.
Main Menu
Operation display . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 49
Current. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 50
Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 54
Time settings . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 54
Service Menu . . . . . . . . . . . . . . . . . . .
see p. 70
Event list . . . . . . . . . . . . . . . . . . . . . .
see p. 71
Parameters. . . . . . . . . . . . . . . . . . . . .
see p. 71
PhaseBalancer . . . . . . . . . . . . . . . . . .
see p. 72
Reconfiguration . . . . . . . . . . . . . . . . .
see p. 76
Grid support . . . . . . . . . . . . . . . . . . . .
see p. 76
MPP mode . . . . . . . . . . . . . . . . . . . . .
see p. 78
Startup. . . . . . . . . . . . . . . . . . . . . . . .
see p. 78
Meter . . . . . . . . . . . . . . . . . . . . . . . . .
see p. 79
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 57
Alarm volume . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 58
Alarm contact . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 58
LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 59
Feed payback . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 60
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 60
Energy meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 61
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 62
Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 62
System data . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 63
Inverter type . . . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 64
Inverter version . . . . . . . . . . . . . . . . . . . . . . . . . . see p. 65
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Installation and operating manual: PLATINUM Inverter TL
Version 04/2011
Mat. No. 749 442-AA
PLATINUM Inverter TL
1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.1 Warning notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.2 Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Symbols on the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2 Safety and Dangers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
3 Intended Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.1 Variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.2 Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.3 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.4 Mounting the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.5 Connection of the inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
6 Start Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
6.1 Initial startup of inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Phase Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
6.3 Exchanging inverters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.1 DC disconnector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.2 Display and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
7.3 Standard screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.4 Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.5 Operation Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
7.6 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.7 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
7.8 Error display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
8 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.1 Service Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
9 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
9.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
PLATINUM Inverter TL
6
Installation and operating manual: PLATINUM Inverter TL
Version 04/2011
Mat. No. 749 442-AA
10 Placing out of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
10.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
11 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
12 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
12.1 Table of events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
13 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
14 EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
15 Manufacturers' Warranty of Diehl AKO Stiftung & Co. KG . . . . . . . . . . . . . . . . . . . . . . . . . 94
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Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Symbols
1Symbols
1.1 Warning notices
Classification of warning notices
The warning notices differentiate between three types of dangers
indicated by the following signal words:
Î Caution warns of material damages.
Î Warning warns of bodily injuries.
Î Danger warns of a danger to life.
Layout of the warning notices
1.2 Other symbols
Instructions
Layout of instructions:
 Instruction to do something.
Result of the action, if necessary.
Lists
Layout of bulleted lists:
Î List level 1
t List level 2
Layout of numbered lists:
1. List level 1
2. List level 1
2.1 List level 2
2.2 List level 2
Signal words
Type and source of the danger!
 Measure to avoid the danger.
PLATINUM Inverter TL
Symbols
8
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
1.3 Symbols on the product
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Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Safety and Dangers
2 Safety and Dangers
 Use inverters according to their intended use.
 Use inverters in original and technically fully intact condition
without unauthorized modifications.
 Ensure that inverters are installed and serviced by qualified
specialists only.
 Ensure that exclusively qualified electrician carry out the
assembly and installation work described in this installation and
operating manual.
 Prior to installation and maintenance work, make certain that the
inverter is de-energized.
 Ensure that the following is observed when mounting and
connecting the inverter and the PV plant:
t directives and rules applicable in the respective country
t regulations stipulated by trade associations and inspection
authorities and agencies
t technical connection conditions (TAB) of the relevant energy
supplier
t national and international rules and regulations
 Always mount inverters in a vertical position.
 Protect inverters from direct sunlight.
 Verify that ventilation openings are not blocked or covered.
 Ensure that all protection devices are fully operational.
 Observe conditions of use (see 13 Technical Data).
3 Intended Use
 Use the inverter exclusively to feed photovoltaically converted
solar energy into the public 230 V/50 Hz mains.
 Do not use the inverter in autonomous power systems.
 Do not use the inverter in vehicles.
 Do not use inverters in explosive atmospheres (flour dust,
sawdust etc.
 Do not use inverters in atmospheres where the ammonia
concentration of the air exceeds 20 ppm.
 Observe warranty conditions.
Note
If these warranty conditions and the information contained in this
installation and operating manual are not observed, all warranty
claims will expire.
PLATINUM Inverter TL
Function
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Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
4Function
4.1 Variations
The PLATINUM line includes the following variants with different
power ranges (see 13 Technical Data):
Î PLATINUM 13000 TL
Î PLATINUM 16000 TL
Î PLATINUM 19000 TL
Î PLATINUM 22000 TL
Î PLATINUM 22001 TL
Possible types:
Î wall-mounted device
Î free-standing device
Î free-standing device, outside
Î with DC disconnector
Î without DC disconnector
Note
The standard IEC-62109 requires the possibility of separating from the
PV generator without any tools. For models without integrated DC
disconnector, an external disconnector on the generator side is
required.
4.2 Options
Upgrades for an inverter or an inverter system:
Î Inverter networking via PLATINUM network (EIA 485 bus)
Î Optical and acoustical indicator devices.
Î Remote monitoring or remote readout with PLATINUM
WebMaster
Î Central display of systems with PLATINUM ViewMaster
Î Evaluation of system data with PLATINUM PV-Monitor
Î Remote control of AC power in connection with PLATINUM
PowerCommander, PLATINUM WebMaster and a control device
on the mains supply side.
11
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Assembly
5 Assembly
5.1 Scope of delivery
Wall-mounted device:
Î PLATINUM inverter with protector
Î Mounting fixture
Î Brief instruction
Free-standing device:
Î PLATINUM inverter preassembled in Power Block protective
housing TL Large
Î Power Block protective housing
Î Protector
Î Brief instruction
Free-standing device, outside:
Î PLATINUM inverter with protector preassembled in Power Block
protective housing with protective cover and protective grate
Î Brief instruction
Note
A detailed installation and operating manual is available in the
download area of our website www.diehl.com/photovoltaics.
PLATINUM Inverter TL
Assembly
12
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
5.2 Transport
Transport with lifting gear
 Load thread on inverter exclusively in longitudinal direction.
 Ensure that carrying straps or ropes are at least 2 m long.
- or -
 Use yoke.
Fig. 1 Transport with lifting gear
(1) Threaded holes for transport eyebolts
(2) Recessed grip
 Screw DIN 580 M10 eyebolts into threaded holes 1 on inverter.
 Fasten lifting gear on eyebolts.
Note
Eyebolts are not included in delivery.
Danger
Danger to life due to inverter dropping from the wall!
 Transport packaged inverter exclusively with a forklift
truck and on a transport pallet.
 Do not tilt inverter.
 Transport inverter exclusively with lifting gear.
1
2
13
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Assembly
5.3 Unpacking
Unpacking the wall-mounted device
Fig. 2 Unpacking the wall-mounted device
(1) Upper part of packaging
(2) Wooden protection elements
(3) Bottom part of packaging
(4) Transport pallet
 Put transport pallet 4 with inverter on even ground.
 Remove upper part of packaging 1.
 Lift inverter out of bottom part of packaging 3.
Use wooden protection elements 2 for carrying.
 Take inverter to installation site.
On installation site:
 Unscrew wooden protection elements 2 from inverter.
1
2
3
4
PLATINUM Inverter TL
Assembly
14
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
Unpacking the free-standing device
Fig. 3 Unpacking the free-standing device
(1) Transport pallet
 Take inverter to installation site on transport pallet 1.
 Put transport pallet with inverter on even ground.
 Remove plastic protective packaging.
 Put inverter on intended installation site.
1
15
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Assembly
5.4 Mounting the inverter
Danger
Danger to life due to electric shock!
 Have the inverter opened exclusively by the
PLATINUM service or service partners authorized by
DIEHL Controls.
Danger
Danger to life due to incorrect connection of inverter!
 Have inverters installed by qualified specialists
exclusively.
The qualified specialist personnel requires a license
from the relevant energy suppliers.
Danger
Risk of explosion due to unsuitable installation site!
 Do not install inverters in explosive atmospheres (flour
dust, sawdust etc.).
 Ensure that the ammonia concentration in the air is
20 ppm at most.
Danger
Danger to life due to inverter dropping from the wall!
 Use mounting elements appropriate for the mounting
wall and the weight of the inverter unit.
During mounting and dismounting:
 Wear protective shoes.
 Ensure a stable position.
Caution
Material damage due to unprotected installation site!
 Observe admissible ambient temperature.
(see 13 Technical Data).
PLATINUM Inverter TL
Assembly
16
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
Note
DIEHL Controls advises against installing the inverter in living spaces.
Protector
Fig. 4 Removing protector
(1) Protector
For versions with protector, prior to installation of inverter:
 Hold protector 1 on bottom side and pull away from inverter.
Caution
Material damage due to excessive dust formation!
 Degree of protection IP65 does not apply to
communication interface.
 Avoid excessive dust formation.
 Avoid dust formation with electrically conductive dust
particles.
1
17
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Assembly
Mounting of wall-mounted device
Mounting fixture
Fig. 5 Spacing for position of mounting fixture (indications in mm)
(1) Mounting fixture
(2) Ventilation openings
(3) Slotted piece for mounting bolts
(4) Mounting bolts
(5) Recessed grips
Install the mounting fixture as follows:
 Unscrew mounting fixture 1 from the back of the inverter.
 Mark the mounting holes using the mounting fixture as a
template.
t Observe dimensions and distances.
t Observe a minimum distance of 50 cm between inverter and
floor.
t Observe a minimum distance of 50 cm between inverter and
ceiling.
 Drill the mounting holes and insert the screw anchors.
 Bolt down mounting fixture 1.
³
525
³ 258
³ 208
³ 204
> 500
> 500
3
1
4
5
1
2
PLATINUM Inverter TL
Assembly
18
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
Inverter
Fig. 6 Spacing for mounting of inverters (indications in mm)
Mount inverters as follows:
 Observe a minimum distance of 50 cm to the floor.
 Observe a minimum distance of 50 cm to the ceiling.
 Slide cooling element of the inverter into the mounting fixture 1.
 Hold the inverter on recessed grips 5 and push up until mounting
bolts 4 drop into slotted pieces for mounting bolts 3 on both
sides.
 Let down the inverter.
Mounting bolts 4 are seated in the slotted pieces.
 Verify that minimum distances are kept (see Fig. 6).
 Verify that the inverter is hanging in the mounting fixture
correctly.
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Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
PLATINUM Inverter TL
Assembly
Mounting of free-standing device
Fig. 7 Mounting of free-standing device
(1) Power Block protective housing TL Large
 Put inverter in intended position.
 Secure inverter against toppling over and shifting with screws in
base of Power Block protective housing TL Large 1.
1
PLATINUM Inverter TL
Assembly
20
Installation and operating manual: PLATINUM Inverter TL
Version: 04/2011
Mat. No. 749 441-AA
5.5 Connection of the inverter
Note
Terms relating to the alternating voltage side will be combined with
AC below. Terms relating to the direct voltage side will be combined
with DC below.
Danger
Danger to life due to high AC voltage!
 Switch off the mains power supply (AC side) before
connecting the inverter (fuse).
 Connect inverter exclusively to TN or TT mains
(see IEC 60364-1) with 230 V.
 Maximum allowed fuse on alternating voltage side:
40 A, C-characteristics.
Danger
Danger to life due to high DC voltage!
 Prior to connecting the inverter, verify that voltage is
applied to the generator-side DC terminal.
 Prior to connecting the inverter, verify that the DC
voltage polarity is correct.
 Wear insulating protective clothing and face
protection if there is voltage present at the DC input.
 Remove DC cable exclusively if inverter is out of
operation.
Caution
Risk of burns due to hot surfaces!
After a longer operation with high power, housing
temperatures of > 60 °C are possible.
 Do not touch hot surfaces.
Caution
Material damage due to DC plug connectors that don’t
fit!
 Use exclusively DC cable connectors and DC
receptacles of the same type and manufacturer.
 Make sure that cable connector in latched in socket
correctly.
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Platinum 19000 TL Installation guide

Platinum
Brand
Platinum
Model
19000 TL
Type
Installation guide
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