MUTOH Viper TX 100 User manual

Type
User manual
Users Guide
Viper TX 100
For Maintenance Kits, Spares,
Service and Support
Call: +44 (0) 1628 588755
E-mail: support@colourgen.com
Us er s Gu id e V iper TX 1 0 0
A P -7 5350 -Revis ion 1 . 1 3
2
C opyrig h tN otice
C O P Y RIGH T © 2 0 1 0 M u tohEu rope nv A llrights res erved .
M u tohE u rope nv res erves the rightto m od ify the information c ontained in this manu alatany
tim e withou tpriornotic e.
This d oc u mentmay notbe reprod u c ed by any m eans , in whole orin part, withou twritten
perm is s ion ofthe c opyrightowner.
This d oc u mentis fu rnis hed to s u pportthe M u toh V iperTX 1 0 0 s eries printers . In
c ons id eration ofthe fu rnis hing ofthe information c ontained in this d oc u ment, the party to
whom itis given, as s u mes its c u s tod y and c ontroland agrees to the following:
The information herein c ontained is given in c onfid enc e, and any partthereofs hallnotbe
c opied orreprod u c ed withou twritten c ons entofM u toh Eu rope nv
This d oc u mentorthe c ontents herein u nd erno c irc u ms tanc es s hallbe u s ed in the
manu fac tu re orreprod u c tion ofthe artic le s hown and the d elivery ofthis d oc u ments hallnot
c ons titu te any rightorlic ens e to d o s o.
A pril2 0 1 0
P u blis hed : M u toh E u rope nv, A rc himed es s traat1 3, B -8 40 0 O os tend e, B E L GIUM
Us er s Gu id e V iper TX 1 0 0
4 A P -7 5350 -Revis ion 1 . 1
Users G uide Viper TX 100
A P -7 5350 - Rev ision 1.1- 1/4/10 5
Ta bleof contents
C h a pter1 Sa fetyinstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 C om plia ncew ith th efollow ing reg ula tions . . . . . . . . . . . . . . 11
1.2 H a ndling inksa ndw a ste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.3 W a rning s, ca utionsa ndnotes. . . . . . . . . . . . . . . . . . . . . . . . . 13
1.4 Sa fetyinstructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.5 W a rning la bels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C h a pter2 P roductov erv iew . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.1 P a rtna m esa ndfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Front....................................................20
Rear ....................................................21
Heater system............................................22
Operation panel ..........................................23
Winding system ..........................................25
C h a pter3 B a sics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1 Sw itch ing th epow erO N / O F F . . . . . . . . . . . . . . . . . . . . . . . . . 29
Switching the power ON ...................................29
Switching the power OFF ..................................30
Switching ON-OFF the power of the winding system ...........31
3.2 P erfectm edia h a ndling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Unwinder / winder 100.....................................32
Switchable print platform...................................33
Pressure rollers disabler tool ...............................36
Media Retainers ..........................................38
Ink absorbents ...........................................41
Users G uide Viper TX 100
A P -7 5350 - Rev ision 1.1- 1/4/10 6
Adjustable head height ....................................41
Extra fans ...............................................42
Extra Tensioning Tool (ETT) ...............................42
Media core braces ........................................42
3.3 H a ndling a ndloa ding m edia . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Overview ................................................44
Cautions on handling media ................................45
Precaution on storing media................................45
Loading media ...........................................46
3.4 F ea turesto im prov eth eprintqua lity . . . . . . . . . . . . . . . . . . . 6 0
Nozzlecheck .............................................60
Head cleaning............................................61
Media feed compensation (step) ............................62
3.5 Refilling th eink ca ssettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6
3.6 Sw itch ing betw een inkconfig ura tions . . . . . . . . . . . . . . . . . . 6 7
3.7 Sw itch ing ink types(D ispersedye Directdisperse) . . . . . 6 9
3.8 Repla cing th ew a stebottle. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1
Replacement Procedures ..................................71
3.9 Reloca ting a ndtra nsporting th eprinter. . . . . . . . . . . . . . . . . 7 3
Relocating the printer......................................73
Transporting the printer ....................................74
C h a pter4 P eriodica lm a intena nce . . . . . . . . . . . . . . . . . . . . . . 7 7
4.1 Donebyth eenduser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 8
Overview ................................................79
User and good shape kit ...................................80
Daily Maintenance ........................................81
Weekly maintenance ......................................87
Monthly maintenance......................................89
Six monthly maintenance ..................................91
Users G uide Viper TX 100
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4.2 Donebya n a uth orizedM utoh tech nicia n . . . . . . . . . . . . . . . . 9 3
Overview ................................................93
Part numbers of the maintenance kits........................93
C h a pter5 P rinterm enu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5
5.1 H ow to w orkin th em enu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 9
Main screen..............................................99
Menu screen ............................................100
Changing between the screens ............................101
5.2 O pera tion pa nelin sta ndbym ode . . . . . . . . . . . . . . . . . . . . . 102
[F1] - Feeding and Step Adjust ............................102
[F2] - Cleaning the heads .................................103
[F3] - Controlling the heater elements.......................103
[F4] - Operating the pressure rollers ........................105
[ENTER] - Print mode check ..............................106
5.3 O pera ting pa nelduring printing . . . . . . . . . . . . . . . . . . . . . . . 107
Printing menu ...........................................107
Printing menu ...........................................109
Printing menu ...........................................109
5.4 M enu ov erv iew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
5.5 S etup m enu 1/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Ink config ...............................................111
Origin set menu .........................................112
Test print menu..........................................113
Media set menu .........................................114
5.6 Setup m enu 2/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Print mode ..............................................124
Command setup menu ...................................132
Layout setup menu ......................................134
Function setup menu .....................................135
5.7 Setup m enu 3/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Users G uide Viper TX 100
8 A P -7 5350 - Rev ision 1.1- 1/4/10
Roll setup menu .........................................136
Centronics menu ........................................137
Network setting menu ....................................137
5.8 Setup m enu 4/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Utility menu .............................................140
Initialize setup menu .....................................150
5.9 Setup M enu 5/7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Data dump menu ........................................155
Ink Manager menu .......................................155
5.10 Setup m enu 6 /7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Manual Maintenance menu ...............................158
Tubing Flush menu ......................................159
Head Unlock menu ......................................159
Tankchange menu .......................................159
5.11 Setup m enu 7 /7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 0
Version Check menu .....................................160
Area ...................................................161
C h a pter6 Troublesh ooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 3
6 .1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5
6 .2 F a iluresa ndm a lfunctionsof th eprinter. . . . . . . . . . . . . . . . 16 6
6 .3 Errorm essa g es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 3
Status messages ........................................173
Message type error display and solutions ...................174
Data error display and solutions............................175
Command error display and solutions.......................175
Error requiring a restart ...................................176
External errors ..........................................177
6 .4 W h en m edia ja m soccur. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 8
How to remove a piece of media ...........................178
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
A P -7 5350 -Revis ion 1 . 1 9
1
C hapter1 S afety instructions
C om plia ncew ith th efollow ing reg ula tions. . . . . . . . . . . . . . . . . . . . . . . 11
H a ndling inksa ndw a ste. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
W a rning s, ca utionsa ndnotes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sa fetyinstructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
W a rning la bels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
10 A P -7 5350 -Revis ion 1 . 1
This c hapterexplains the ins tallation ofV iperTX 1 0 0 , warning term s thatoperators need to
know, c au tion item s and warning labels on the printerm ain u nit.
׳°±®¬¿²¬
W h en insta lling a ndopera ting th isprinter, be sureto follow th edirectionsa nd
w a rning sin th isg uide.
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
A P -7 5350 -Revis ion 1 . 1 11
1
1.1 C om pliance w ith the follow ing regulations
The C E marking is a mand atory E u ropean marking forc ertain
prod u c tgrou ps to ind ic ate c onformity with the es s entialhealth and
s afety req u irements s etou tin Eu ropean D irec tives .
B y affixing the C E m arking, the m anu fac tu rer, his au thorized
repres entative, orthe pers on plac ing the prod u c ton the m arketor
pu tting itinto s ervic e ens u res thatthe item m eets allthe es s ential
requ irem ents ofallapplic able EU d irec tives and thatthe applic able
c onform ity as s es s m entproc ed u res have been applied .
You rprod u c tis d es igned and manu fac tu red with high-qu ality
materials and c omponents , whic h c an be rec yc led and reu s ed .
W hen this c ros s ed -ou twheeled bin s u bm enu is attac hed to a
prod u c t, itm eans the prod u c tis c overed by the E u ropean D irec tive
2 0 0 2 /96/E C -W EEE regu lation.
P leas e inform you rs elfabou tthe loc als eparate c ollec tion s ys tem for
elec tric aland elec tronic prod u c ts .
P leas e ac tac c ord ingto loc alru les and d o notd is pos e ofyou rold
prod u c ts with you rnormalhou s ehold was te. The c orrec td is pos alof
you rold prod u c twillhelppreventpotentialnegative c ons eq u enc es
forthe environmentand hu man health.
F C C
This eq u ipmenthas been tes ted and fou nd to c omply with the lim its
fora C las s A d igitald evic e, pu rs u antto P art1 5 ofthe FC C Ru les .
Thes e limits are d es igned to provid e reas onable protec tion agains t
harmfu linterferenc e when the eq u ipm entis operated in a c omm erc ial
environm ent. This eq u ipm entgenerates , u s es , and c an rad iate rad io
freq u enc y energy and , ifnotins talled and u s ed in ac c ord anc e with
the ins tru c tion manu al, may c au s e harmfu linterferenc e to rad io
c om mu nic ations . O peration ofthis eq u ipmentin a res id entialarea is
likely to c au s e harm fu linterferenc e in whic h c as e the u s erwillbe
requ ired to c orrec tthe interferenc e athis own expens e.
IC ES
This C las s A d igitalapparatu s c om plies with C anad ian IC E S -0 0 3.
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
12 A P -7 5350 -Revis ion 1 . 1
1.2 H andling inks and w aste
B efore hand linginks /c leaningand theirwas te, C A RE FUL L Y RE A D TH E M A TE RIA L
S A FETY D A TA S H E ETS (M S D S )and the labels forim portanthealth, s afety and
environmentalinformation. P os tthes e d oc u m ents in the workarea as req u ired by fed eralor
loc allaw. A lls afety d ata s heets are period ic ally u pd ated . Thes e s heets and theirtrans lations
c an be fou nd on ©©©ò³«¬±¸ò»«
O nly u s e originalm anu fac tu rer's ink and appropriate c leaning liqu id . B efore ins talling an
inkhold er, s hake itgently. D oing s o willpres erve printqu ality.
W hen inkis moved from a c old plac e to a warm plac e, keepthe inkforthree hou rs ormore
in the new printing environmentbefore printing.
D o notd is as s em ble ink hold er. O therwis e, ink m ay getin you r eyes or on you r s kin. A
d is as s em bled inkhold erc annotbe u s ed either.
W hen refilling ink, u s e originalm anu fac tu rer's ink. O u rM u tohprinters are d es igned to u s e
originalink. Ifyou u s e inkwhic h are notprod u c ed by the originalm anu fac tu rer:
printing mightbec ome blu rred and the end ofthe inkin the hold ermightnotbe
d etec ted c orrec tly
A ny problems c au s ed by u s ingan inkhold erotherthan thos e rec om mend ed above will
notbe c overed by the warranty, and repairexpens es willbe paid by the c u s tomer.
Forhand lingwas te: s ee s ec tion 1 3 on the M S D S -s heet
Inks /W as te
G enera la dv ice: wears afety glas s es and gloves es pec ially when hand ling the was te
ink.
A fterspill: rem ove c ontam inated c lothing.
A fterinh a la tion: ifd iffic u lties oc c u rafterinhaling vapou r/aeros ol, rem ove to fres h air
and s eekmed ic alattention.
A fterskin conta ct: was h thorou ghly withs oapand water.
A ftereyeconta ct: was h affec ted eyes foratleas t15 minu tes u nd erru nning water
while the eyelid s are held open.
A ftersw a llow ing : rins e mou thand d rinkplenty ofwater. N everind u c e vomiting.
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
A P -7 5350 -Revis ion 1 . 1 13
1
1.3 W arnings,cautions and notes
S afety term s in this manu aland the c ontents ofwarning labels attac hed to the printerare
c ategorized into the followingthree types , d epend ing on the d egree ofris k(orthe s c ale of
ac c id ent).
Read the following explanations c arefu lly and follow the ins tru c tions in this m anu al.
S a fetyterm s Deta ils
Im porta nt M u s tbe followed c arefu lly to avoid d eath ors eriou s bod ily inju ry.
C a ution
M u s tbe obs erved to avoid bod ily inju ry (mod erate orlight)ord am age to
you req u ipment.
N otes
C ontains im portantinform ation and u s efu ltips on the operation ofyou r
printer.
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
14 A P -7 5350 -Revis ion 1 . 1
1.4 S afety instructions
M a ch inesm ustbeinsta lleda ccording to M utoh 'sInsta lla tion G uidea lso a fterm ov ing
m a ch inesto a noth erloca tion;m a intena nceneedsto bedonea ccording to th eserv ice
m a nua l.
To preventfire orelec tric als hoc k, never u s e a power s u pply s ou rc e otherthan the one
rated forthe prod u c tin the c ou ntry where you pu rc has ed the prod u c t.
Us e only the provid ed power c able. To prevent fire or elec tric al s hoc k, follow the
ins tru c tions below when hand ling the powerc able:
D o notc u tormod ify the c able.
D o notpu theavy objec ts on the c able.
D o notbend , twis t, knotorpu llthe c able.
D o notwire the c able nearequ ipm entthatgenerates heat.
D o notu s e the c able withany otherelec tric ald evic e
D o nothand le the c able with wethand s
B e aware ofallc au tion and warninglabels to avoid potentially hazard ou s s itu ations .
To preventfire orelec tric als hoc k, m ac hines m u s tbe c onnec ted to a properly grou nd ed
elec tric alpowerou tlet. D o notc onnec tthe powerc able to a powers tripora powers ou rc e
s hared by otherelec tric ald evic es .
M ake s u re thatno foreign s u bs tanc es s u c h as d u s tetc . are s tu c kto the powerplu g.
M ake s u re thatthe powerplu g is firm ly ins erted to the ed ge ofthe powers oc ket.
D o notd is able any s afety prec au tions s ys tem s .
D o notoperate the u nitu nles s allparts are mou nted .
D o notplac e the mac hine in the following areas . D oing s o may res u ltin the mac hine
tipping orfalling overand c au s ing inju ry.
Uns table s u rfac es
S loping floors
A reas s u bjec tto vibration by othereq u ipm ent
D o nots tand on or plac e heavy objec ts on you r m ac hine. D oing s o m ay res u ltin the
mac hine tippingorfalling overand c au s ing inju ry.
D o notplac e the m ac hine in hu mid and d u s ty areas orin areas expos ed to flam mables .
D oing s o may res u ltin elec tric als hoc korfire.
D o notc over the ventilation hole of you rm ac hine with c loth, s u c h as a blanketor table
c loth. D oings o c ou ld obs tru c tventilation and c au s e fire.
D o notins ertor d rop m etalor inflam mable objec ts into openings , s u c h as ventilation
ou tlets . D oings o may res u ltin elec tric als hoc kand fire.
S topu s ing you rmac hine ifa liq u id is s pilled into it. This may c au s e elec tric als hoc korfire.
S witc h the m ac hine offas s oon as pos s ible, u nplu gthe powerc ord , and c ontac tyou rloc al
M u tohd ealer.
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
A P -7 5350 -Revis ion 1 . 1 15
1
B e s u re to power O FF the mac hine and u nplu g the power c able from the ou tletbefore
c leaning the mac hine. Us e a d am p c loth to c lean the m ac hine. D o notu s e thinner,
benzene, alc oholorotherac tive agents . D oing s o m ay res u ltin d amage orpaintpeeling
from the c as ing.
D o notbend orpu llthe was te flu id tu be. D oing s o m ay c au s e was te flu id to leak ou tand
malfu nc tion ofthe prod u c t.
D o nottiltthe mac hine, plac e itagains ta wallortu rn itu ps id e d own. D oing s o may c au s e
ink to leak ins id e the mac hine. M ovementafter trans portis als o notc overed by the
warranty.
To preventbac kpains and otherinju ries , always work with atleas t4 people to u npac k or
move the mac hine. Keepthe m ac hine horizontally d u ring trans portation.
D o N O T trans portthe mac hine to anotherroom withou tc ontac ting you rloc alA u thorized
M u tohD ealer.
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
16 A P -7 5350 -Revis ion 1 . 1
1.5 W arning labels
A s afety labelis u s ed on parts ofthe printerwhic hes pec ially need you rattention. Und ers tand
the loc ations and the d es c riptions ofthe d angeras s oc iated with eac h labelbefore operating
the printer.
Ò±¬»
M a ke sure th a ta ll la bels ca n be recog nized. I f textorillustra tions ca nnotbe
seen clea rly, eith erclea n orrepla ceth ela bel.
W h en clea ning la bels, usea cloth w ith w a terorneutra ldeterg ent. D o notusea
solv entorg a soline.
If a w a rning la bel isda m a g ed, lostorca nnotbe recog nized, repla ce th e la bel.
W h en repla cing w a rning la bels, conta ctyourloca lM utoh dea ler.
L a bel D escription
This labelwarns you to
be c arefu lnotto pinc h
you rfingers .
This labelwarns you that
this area mightbe hot.
B e c arefu lnotto bu rn
you rs elf.
B e s u re to d is c onnec t
boththe printeras wind er
powerc able before
s ervic ing the mac hine.
The d evic e is a C las s A
d igitalapparelwhic h
c om plies with P art1 5 of
the FC C ru les and
C anad ian IC E S -0 0 3
Ý¿«¬·±²
̸·- «²·¬ ¸¿- ¬©± °±©»® -«°°´§ ½±®¼-ò
̱ ®»¼«½» ¬¸» ®·-µ ±º »´»½¬®·½¿´ -¸±½µ
Ü·-½±²²»½¬ ¾±¬¸ °±©»® -«°°´§ ½±®¼-
Þ»º±®» -»®ª·½·²¹
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
A P -7 5350 -Revis ion 1 . 1 17
1
Itis very importantto
have the lates tfirm ware
ins talled on you rprinter
before performing the
firs tinkload . B u gfixes or
otherinnovative featu res
may be implem ented in a
newerfirm ware.
S ome parts need to be
removed firs tbefore
powering O N the print.
The s wingbars are fragile
and the c omplete
wind ing s ys tem is
c alibrated .
To avoid d is tortion ofthe
printer, itis prohibited to
liftthe printerwith a
forklift.
L a bel D escription
Us er s Gu id e V iper TX 1 0 0
C hapter1 S afety ins tru c tions
18 A P -7 5350 -Revis ion 1 . 1
S eriallabelofthe
mac hine.
1. Machine type
2. Serial number
3. Electrical specs
4. CE mark
5. WEEE mark
Inkord erlabel. To know
in whic h ord erthe ink
c as s ettes have to be
ins erted .
L a bel D escription
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Us er s Gu id e V iper TX 1 0 0
C hapter2 P rod u c toverview
A P -7 5350 -Revis ion 1 . 1 19
2
C hapter2 P roductoverview
P a rtna m esa ndfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Heater system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
LCD monitor and light indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Winding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Us er s Gu id e V iper TX 1 0 0
C hapter2 P rod u c toverview
20 A P -7 5350 -Revis ion 1 . 1
2.1 P artnam es and functions
This s ec tion explains the nam es and fu nc tions ofeac h part.
2.1.1 Front
ï
î
í
ì
ë
ê
é
è
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N ° Description F unction
ï Unwind er/W ind erc ontrolpanel
To c ontrolthe c om plete Unwind er/wind er1 0 0
s ys tem.
î
Frontc over
(O pen itby u s ing the hand les )
This c overkeeps the operators afe from the
d rive parts ofthe printerwhile itis operating.
í O peration panel
This panelis u s ed to s etoperationalc ond itions ,
the s tatu s ofthe printerand otherfu nc tions .
ì Inkc om partment S ixteen s lots available to ins tallinkc as s ettes .
ë ETT hand le To operate the extra tens ioning tool
ê W as te bottle
To c ollec tthe was te flu id . S hou ld be em ptied
ac c ord ing to the proc ed u re d es c ribed in this
manu al.
é Fronts wingbar
To ad ju s tthe tens ion ofthe fabric and to
optimis e the wind ing ofthe fabric .
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MUTOH Viper TX 100 User manual

Type
User manual

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