Koper Megatron 40 Instructions For Installation, Use And Maintenance Manual



[INSTRUCTIONSFORINSTALLATION,USEANDMAINTENANCE]

Thisusermanualisanintegralpartoftheproduct



MEGATRON 40



INDEX



SECTIONTITLEPAGE

Introduction3

Purpose3

Importantrecommendations3

Safety3

Installation4

3.1.Responsibilityoftheinstaller4

3.2.Permittedinstallations4

3.3.Non‐permittedinstallations5

3.4.Chimney5

3.5.Chimneyend6

3.6.Insulation,finishes,coatingsandrecommendationsforsafety7

3.7.Hydraulicconnections7

3.8.National,regional,provincialandmunicipalregulations8

Pelletandpelletloading8

4.1.Pelletquality8

4.2.Pelletstorage10

4.3.Pelletloading10

Operation10

5.1.ControlBoard11

5.2.TheMenu15

5.3.FunctioningStates21

5.4.OtherFunctions21

Connections22

6.1

Installationofexternalthermostat22

6.2.Checkofthermostatproperconnection22

6.3.Circulatorconnection22

6.4.Supplyconnection22

6.5.Componentsconnectiondiagram23

Technicaldata24

Maintenance24

8.1.Firebox25

8.2.Ashpan25

8.3.Flamechamber25

8.4.Exhaustsystem26

8.5.Fluegasfan26

8.6.Non‐operationperiod26



MEGATRON 40

INTRODUCTION

Pleasereadthoroughlythismanualbeforeinstallingandusingthisproduct.

Thepelletsheatersaremanufacturedandtestedinaccordancewiththesafetystandardsofthe



applicableEuropean

Directives.

Thismanualintendstogiveinstructionsfortheuseandmaintenanceoftheproductstotheirownersand



the

installationtechnicians.

Ifyouhaveanydoubtsastothecontentsorforanyotherquestion,pleasecontactanauthorizedservice



center.

PURPOSE

Thepurposeofthismanualistoallowtheusertotakeallpossiblemeasuresandprepareallequipment



and

materialstoensurethesafeandcorrectuseoftheproduct.

1. IMPORTANTRECOMMENDATIONS

Theinstallationshouldbeperformedbytrainedpersonnelorbythetechnicalsupportofthe



manufacturer,taking

fullresponsibilityforthefinalinstallationandsubsequentsmoothoperationofthe



installedproduct.Itisalso

necessarytoconsiderallnational,regional,provincialandmunicipallawsand



regulationsofthecountrywherethe

deviceisinstalled.Therewillbenoliabilityofthemanufacturerfor



failuretocomplywiththeseprecautions.

Electricalconnections:itisthereforerecommendedtotheauthorizedpersonnelafterevery



operation

conductedontheproduct,topayparticularattentiontoelectronicconnections,



notablytothepointofbare

conductorswhichmustnotexittheterminal,thusavoidingpossible



contactwithlivepartsoftheconductor.

Correctuse:theboileristobeusedforthepurposesforwhichitisbuilt.

Responsibilityofthemanufacturer:Themanufacturerassumesnocontractualornon‐



contractualliability

fordamagecausedtopersons,animalsorthings,frominstallationerrors,



improperuseandmaintenance.

Verifytheintegrityoftheproduct:Afterremovingthepacking,checktheintegrityand



completenessofthe

contents.Incaseofdiscrepancies,pleasecontactthedealerwhereyou



purchasedthedevice.

Electricalcomponents:Allelectricalcomponentsthatmakeuptheproducttobeableto



guaranteethecorrect

operationandshouldbereplacedwithgenuinepartsonlyfromauthorized



serviceprovider.

Maintenance:Dailyandmonthlymaintenanceoftheproductshouldbemadebythebuyerand



atleastonce

ayear,planningitinadvance,byspecializedstafforthetechnicalsupportofthe



manufacturer.



2.SAFETY

For safety reasons, remember that:



Theusetheboilerbypeople(includingchildren)withnoexperienceorwithreducedphysical



andmental

capacity,ifnotsupervisedandarenotguidedintheuseoftheappliancebya



personresponsiblefor

theirsafety,isnotpermitted.



Youshouldcheckandmakesurechildrendonotplaywiththeappliance.



Donottouchtheboilerwhenbarefootorwithwetandmoistareasofthebody.



Donotmodifysafetyequipmentorsettingswithoutthepermissionorthemanufacturer's



instructions.



Donotpull,donotturnandcutofftheelectricalwiresprotrudingfromtheboilerevenifitis



disconnectedfromthenetwork.



Werecommendthatyouputthepowersupplycableinplacenotincontactwiththehotparts



ofthe

appliance.



Thesupplyplugmustbeaccessibleafterinstallation.



Avoidclosingorreducingthesizeofventilationopeningsattheinstallationsite,theventsare



necessary

forpropercombustion.



Donotlettheelementsofthepackagenearchildren.



Duringthenormaloperationoftheproductalldoorsandlidsshouldalwaysremaintightly



closed.



Whenthedeviceworksitiswarmtothetouch,especiallytheexternalsurfaces.Weadvise



youtousein

MEGATRON 40

caution.



Checkforobstructionsbeforeturningonthedeviceifithasbeenoutofoperationforalongtime.



Incaseofparticularlyadverseweatherconditions(strongwind,frost)itislikelythatsafety



systems

interveneandturnofftheboiler.Ifthishappenspleasecontacttechnicalsupportand



NEVERdisablesafety

devices.



Incaseoffireinthefluewayobtainthemeanstosuppresstheflamesorseektheintervention



ofthefire

service.



Thisdeviceshouldnotbeusedforburningwastes.



Donotuseflammableliquidsforignition.



Whenfilling,donotbringyourpelletsackincontactwiththeproduct.

3.

INSTALLATION

3.1RESPONSIBILITYOFTHEINSTALLER

Responsibilityoftheinstalleristoperforminspectionsoffluepipes,airinletandalltheelectricaland



hydraulic

solutionsrequiredforyourpelletboiler.Responsibilityoftheinstallerisalsotoensure



compliancewithcurrentspecial

locallawswheretheboilerisinstalled.

Theuseofthepelletboilershouldtakeplaceincompliancewiththedirectionsgivenbythisdocumentand



byall

maintenanceandsafetystandardsinlinewithcurrentspeciallegislation,validwheretheboileris



installed.

Accordingtothestandardsthatdefinetheobligationsofinstaller,theinstallershouldconfirm:



Thetypeoftheinstalledunit



Thecompatibilityoftheinstallationspacewiththeunit,expressedasminimumvolume



installation

accordingtothemanufacturer'sinstructions.



Theinstructionsoftheboilermanufacturerregardingtheconditionsofsmokeremoval



system

(fluepipesorflueways).



Theinternalcrosssectionofthestack,thematerialofwhichithasbeenconstructed,equal



cross‐

sectionaldimensions,lackofobstructions.



Theheightandverticalextensionofthechimney.



Theheightabovesealevelatthesite.



Theexistenceandadequacyofwatertightclosure.



Thecapacityofexternalairinletsandthesizesofexistingones.



Thepossibilityofparalleluseofthegeneratorsystemwithpre‐existingotherequipment.

Iftheresultsofalltestsarepositive,theinstallationcanproceed.Carefullyobservethe



instructionsprovided

bythemanufacturerandcurrentsafetyandfiresafetystandards.

Onceinstallationiscomplete,thesystemshouldbetestedfornolessthan60minutesforall



functionstobe

checked.

Oncetheinstallationandtrialoperationarecompleted,theinstallershouldprovidethecustomer



withthe

following:



Theuseandmaintenanceformoftheunitassuppliedbythemanufacturer(ifnot



already

providedwiththeunit)



Therequireddocumentationforcompliancewiththecurrentstandards.

3.2PERMITTEDINSTALLATIONS

Atthelocationwheretheboilerisinstalled,mayalreadyexist,ormaybeestablishedonlydevicesthat



poseno

recessioninspaceinrelationtotheexternalenvironment.

MEGATRON 40

3.3NON‐PERMITTEDINSTALLATIONS

Intheareawhereyouneedtoinstalltheboilermustnotalreadyexistorbeinstalled:



Hoodwithgassuction.



Ventilationductswithgassuction.



Ifthesedevicesexistinareasadjacenttotheinstallationsite,thesimultaneoususeoftheboiler



ispermitted

becauseoftheriskthatoneofthetwoareasfallsintorecession.

3.4CHIMNEY



Toassemblethestacknon‐flammablematerialsmustbeused



suitableto

withstandthecombustionproductsandany



condensation.



Theuseofflexiblemetaltubesandfiber‐cementtoconnect



theflueof

theboilerisprohibited.



Thechimneymustnotcrossareaswhereinstallationof



combustion

appliancesisprohibited.



Theplacementofthechimneyshouldbedoneinsuchaway



astoensure

theoperatingconditionsofthedevice,toreduce



theformationof

condensateandavoidtheirtransfertothe



device.



theplacementofhorizontalsectionsshouldbeavoidedas

muchaspossible(allowablelimit3m). Fig.1





Fordevicesthatmustreachthetoporthewallthedirectionchangesmustbemadewithopen



elbowsno

morethan45°orangled90°(nomorethan3intotal).



Theuseofreverseinclinationcomponentsisprohibited.



Itisrecommendedthatthechimneyhasacollectionchamber



forsolid

materialsandanycondensate,locatedbelowthe



inletofsmokepipe,so

thatitcaneasilybeopenedand



inspected(Fig.2).



Itisforbiddenforotherairductsandpipingtopassinsidethe



smokepipe,

evenifitisoflargesize.



Itmustbeproperlyspacedfromcombustiblematerials



througham

insulatinglayerofairorproperinsulation(Fig.3,



4,Table1).



Thechimneymustacceptthedischargefromasingleboiler.



Thedirectindoorsdischargeisprohibitedeveninroomswith



openceiling.

Fig.2



Fig.3   Fig.4



MEGATRON 40



SYMBOL Flammable

materials Non-

Flammable

materials

A 200 mm 100 mm

B 1.500 mm 750 mm

C 200 mm 100 mm

Table1

ThesmokedischargesystemSHOULDNOTbeconnected:



Influewaysusedbyothergenerators(boilers,furnaces,fireplaces,etc.)



Airexhaustssystems(hoods,airportsetc.)evenifenclosedinpipes.

The draught of the chimney must be 10 – 15 Pa !!!



Fig.5   Fig.6



3.5CHIMNEYEND

Thechimneyendmustmeetthefollowingrequirements:



haveinnersectionequaltothatofthestack.



haveusefuloutletsectionnotlessthantwicethatoftheinteriorofthechimney.



beconstructedinsuchawayastopreventthepenetrationofrain,snow,foreignbodiesinthe



chimney,and

toguaranteethedischargeofcombustionproductsevenincaseofwindsofany



directionandinclination.



bepositionedinsuchawayastoensureproperdispersionanddissolutionofthecombustion



productsand

certainlyoutsidetheregressionareawheretheformationofoppositepressuresis



favored,suchareahas

differentsizesandconfigurationsdependingonthetiltangleofthe



cover.



Theendofthestackmusthavenomechanicalsuction.

MEGATRON 40

Thecoatingsregardlessofthematerialtheyaremademustbeaself‐supportingstructurewithrespectto



the eated

Beamsandfinishesofwoodorflammablematerialsmustbeplacedoutsidetheradiationareaofthe



boilerorbe

Ifcoversmadeofflammableorheatsensitivematerialexistinthespaceabovetheboiler,aprotective



barrierof

Componentsmadeofcombustibleorflammablematerialsuchaswoodenfurniture,curtains,etc.thatare



directly

Thisappliancehasbeendesignedtoheatwaterforahot‐watertypeheatingsystem.

isnecessarilybelow



boilingpoint



Aqualifiedheatingplumbermustbecalledinto:



‐

checkanexistingheatinginstallation.

installation.

Thewaterheatingsystemmustbesizedinrelationtotheaveragepoweroftheapplianceandthe



heating



h

3.6INSULATION,FI N I S H ,



COATINGANDSAFETY



RECOMMENDATIONS

systemandshouldnotbeincontactwithit.

sufficientlyinsulated.

insulatingornon‐combustiblematerialshouldbeplaced.

exposedtotheradiationofthefireshouldbeplacedatasafedistance.Thedeviceinstallation



mustguaranteeeasy

accessforcleaningthedeviceitself,pipelinesandgasdischargepipes.

3.7HYDRAULICCONNECTION

Whentheapplianceisoperatingregularlyitproduceshotwateratatemperaturethat

andaheatingsystemmustthereforebedesignedthatissuitedtothecharacteristicsofthe



appliance.

‐

design,installandcheckanewheating



requirementsofthebuilding(see“TECHNICALDATA”).

Thefittingsforconnectingtheappliancetotheplumbingsystemaretobefoundattherear.Connections:

facilitateany



Shouldthetemperature/pressurereliefvalveactivate,thewatermustbefreetoflowawaywithout



causinginjury





Installingshut‐offvalvesontheinletandtheoutletenablemaintenancetobecarriedout



without

stpointsofthesystemmakeiteasiertodrainthesystemif



necessary.

m.

um

sothatitcanbemovedslightly(checkthatanykinks



inthehose

ancedeliveryorreturnfittingstochecktheworkingpressure



ofthe

theappliancepressure/temperaturereliefvalvetoasuitabledripfunneltotakeaway



waterat

eterofthepipework.

thattheydonotweighonthefittingsofthe



unit.

rm,

ingpipeworkadequatelytopreventheatlossandtheformationof



stanceslighttheapplianceunlessthewatercircuitiscompletelyfilledwith



water.

Connecttheappliancetotheheatingplumbingsystem(supply–return)usingpipeunionsandstopvalvesto

futuremaintenanceordrainingoftheheatingsystem.

toperson,damagetopropertyortotheelectricalpartsoftheboiler.

havingtodrainthesystem.



Draintapsinsertedinthelowe



Airvalvesinstalledatallthehighestpointsofthesystemmakeiteasiertobleedtheheating



syste



Donotinstallthermostatsonalltheheaters(radiators)oftheheatingsystemsothatatleast



theminim

outputoftheappliancecanbedissipated.



Usesectionsofhosetoconnecttheboiler

donotallowairpocketstoform).



Installamanometerneartheappli

system.



Connect

highpressureandtemperature.



Avoidanynarrowinginthediam



Avoidusingelbowsorbendswithasmallradius.



Provideadequatesupportsforthewaterpipesso



Beforeconnectingtheappliance,flushtheheatingsystemthroughtoeliminateanyresidues



(oil,swa

dropsofweldmaterial,hemp,rust)insidethepipework,whichcouldotherwise



damagetheboileror

causemalfunction.



Insulatetheconnect

condensation.



Undernocircum



MEGATRON 40

HYDRAULIC DIAGRAM



fthistype,itis



for the resulting

improper

peration, you must:

erentfromthoseprovidedbythemanufacturer.

ves)

Itisalso provincialandmunicipallawsandregulationsof



3.8NATIONAL,REGIONAL,PROVINSIONAL



ANDLOCALREGULATIONS

necessarytokeepinmindallnational,regional,

thecountryinwhichthedeviceisinstalled.

4.PELLETANDPELLETLOADING

ATTENTION!!!

THEUSEOFPELLETSNOTIN STANDARDS,ANDTHEUSE



ACCORDANCEWITHTHE

OFOTHERCOMBUSTIBLEMATERIAL,HARMSTHEPROPERFUNCTIONOFYOUR



PRODUCTANDMAYVOIDTHEWARRANTEEANDTHEATTACHED



MANUFACTURER’SRESPONSIBILITY.



Thepelletboilerisdesignedtousecompressedwood‐pellets.Sincethemarkethasmanyproducts

4.1PELLETQUALITY

o

portanttochoosepelletwithhighstandards.Thelinktotheburningcompressedwoodhasestablishedamodelfor

thatfuelproduct.

Besuretousequalitypelletthatiscompactandhaslowconcentrationofdust.Askyourdealerfortheappropriate

pellet,thediameterofwhichshouldbe6mmanditslengthabout30mm.Theproperfunctioningofthepelletboiler

dependsonthetypeandqualityofthepelletused,andtheheatgeneratedbythedifferenttypesofproductscanhave

varyingdegreesofefficiency.Werecommendpelletwith

specificationsaccordingtoÖNORMM1735,DINplusEN14961.



manufacturer shall not be liable for the use of low quality pellet andThe

nction of the boiler.

To ensure smooth o

‐Avoidusingpelletswithdimensionsdiff

‐Avoidusingpellets,containingsawdust,bark,corn,resinsorchemicals(additives,adhesi

‐Avoidusingwetpellets.

MEGATRON 40

duceotherresidualsexceptashesafterburning. 

ueway.

tectiveglass



eden Germany Italy EU



‐Avoidusingpelletsthatpro

Usingunsuitablepelletscauses:

‐Obstructionsoftheburnerandfl

‐Reductioninefficiency.

‐Excessivedirtonthepro

‐Unburnedgrainsandheavyash.

Specifications Units Austria Sw

ÖNORM

M1735 SS187120 DIN 51731 DIN plus CTI EN 14961-1

Diameter mm 4-10 To be

refe

4-10 4-10 6 6-8

renced

Length mm ≤ 5*∆ ≤ 4*∆ ≤ 50 ≤ 5*D ∆-4*D 3,15-40

Density Kg/m3 - ≥ 600 - - 620-720 ≥ 600

smithereens % of

mass

≤ 1 - - -

≤ 1 ≤ 1

Moisture

mass

≤ 10

≤ 12

≤ 10

≤ 10 ≤ 10

content

% of

Ash content % of

mass

≤ 0,5

≤ 0,7

≤ 1,5

≤ 0,5

≤ 0,7

Calorific value MJ/kg ≥ 18 ≥ 16,9 17,5-19,5 ≥ 18 ≥ 16,9 16,5-19

Sulfur % of

mass

≤ 0,04

≤ 0,08

≤ 0,04

≤ 0,05 ≤ 0,03

Nitrogen mass

≤ 0,3 -

≤ 0,3

≤ 0,3 ≤ 0,3

% of

Chlorine % of

mass

≤ 0,02

≤ 0,03

≤ 0,02

≤ 0,03 ≤ 0,02

Arsenic mg/kg - - ≤ 0,8 - - ≤ 1

Cadmium mg/kg - - ≤ 0,5 - - ≤ 0,5

Chromium mg/kg - - ≤ 8 - - ≤ 10

Copper mg/kg - - ≤ 5 - - ≤ 10

Mercury mg/kg - - ≤ 0,05 - - ≤ 0,1

Lead mg/kg - - ≤ 10 - - ≤ 10

Zinc mg/kg - - ≤ 100 - - ≤ 100

Nickel mg/kg - - - - - ≤ 10

Additives %

≤ 2 To be

referenced

≤ 2 To be

referenced

≤ 2

MEGATRON 40



Theelletsshouldbestoredinadryplacethatisnottoocold.Essentially,coldandmoistpellet(of



temperature

lenergyofthefuelandrequireextracleaningofthepellet



boiler.



Donotloaddustandsawdustbecauseitcanblockthesupplysystem.

andonlybeopenedduringloadingoffuel.

4.2PELLETSTORAGE

below10ºC)reducethetherma

THEPELLETSHOULDNOTbekeptneartheboiler.Keepatleast0,5m–1maway.



4.3PELLETLOADING



Cautionwhenloadingthepellettopreventsnapping.

pelletsincontacttotheboilerchassis.



Avoidbringingthepackof



Thepelletsreservoircovermustalwaysremainclosed



5. OPERATION

TURNING ON PROCEDURE

Load the silo with pellet

Check and clean the combustion container

Choose the combustion power (1 to 6 or Auto if you wish the power to be set automatically)

according to

ired power (set)

ice

e of the stove:

agement” (set)

Choose “Boiler Thermostat” (set)

ice

on the stove

performs a check and cleaninig

ce preheat



The flame is lit (if it doesn’t after 25 minutes the error message er12 is shown on the LCD

display)

on state

Close the doors tightly

the following steps:

Press P3 (set)

Choose “Combustion Management” (set)

Choose “Pellet” (set)

Set the des

Press P1 (Esc) tw

Choose the desired water temperatur

Press P3 (set)

Choose “Heating Man

Set the desired water temperature (set)

Press P1 (Esc) tw

Press the P2 button for 3 seconds in order to turn



For half a minute the stove



For 1 – 1,5 minute the stove performs ignition and resistan



After that, it fills the combustion container with pellet



When the exhaust temperature exceeds 45oC the stove goes to Stabilizati

After 7 – 10 minutes the stove goes to Run Mode

MEGATRON 40

chambervacuum

Combustion 

Thesystemoperatesmaintainingavacuuminthecombustionchamber

ithinacertainrange.Therefore,thecombustionchamberdoormustbetightly

er34messagewillbedisplayedonthescreenafter50–

closed.Ifitremainsopen,the

60sec.

Buttons

Function Description Button

On/Off Ignition and Extinguishing of the boiler/stove pushing the

button for 3 seconds until the acoustic signal

Unblock

Unblock the system pu n for 3 seconds until

shing the butto

the acoustic signal P2

Modify Menu Values In modify mode change parameter’s value

Run on Menu and Submenu menu Run Menu and Sub

Visualizations Enter visualization menu

Esc Function exit P1

Menu Enter a menu or submenu

Modify Enable modify mode in a menu

Set Save data

Reset System Maintenance 2

Function Reset cleaning timer



FDescription Bu

Led

unction tton

Heating Resistance Led On: Heating Resistance On D1

ALed On: Auger On in intervals D2 uger

Circulator Led On: Circulator On D3

Valve Led On: Valve On (Not Used) D4

Output V2 Led On: Output V2 On (Not Used) D5

5.1CONTRO LLPANE

MEGATRON 40

2 ot Used)

Output Aux Led On: Output Aux2 On (N D6

Output Aux3 Led On: Output Aux3 On (Not Used) D7

Pellet Level

Led On: Lack of pellet (Not Used) D10

External Thermostat Led On: Contact Open – Thermostat Off D11

Flow switch Led On: Domestic water demand (Not Used) D12



 





Display

VisualizationsonMainFraime

Dateandtime,

BoilerThermos

chronomodality(D‐Daily,W‐Weekly,We‐Week‐End),systempower,recipe,systemstate,errorcode,



tat,watertemperature

Systemstates

CheckUp,Ignition,Stabilization,RunMode,Modulation,Standby,Safety,Extinguishing,RecoverIgnition,Block,Off



RORMESSAGEONTHESCREENREMOVEANER



Performthecorrectingactionsaccordingtothecauseoftheerror



WaituntiltheBlockmessageisdisplayedonthescreen



PressP2forsomesecondsuntiltheerrormessagedisappears



RestarttheappliancepressingP2

Errors

AllerrorsresultinBlocksystemstate,excepttheEr04andEr05errors,thatinWoodmodalityresultinSafetystate

Er01

Hughwatertemperature.Over100οCsafety



thermostatisenabled.

‐

Unblockthewatersafetythermostat

Overeating

‐

Waituntilthewatertemperaturedrops



andthesystemgoestoBlock

dhold

‐

PressP2an

‐

Restartthesystem

Er02

Chimneywithoutdraught.Depressurizeswitch



enabled.

echimney is

his



replacethe



depressurize switch

Low draught. The draughtofth

notadequateorthedepressurizeswitc

broken.

‐Cleanthechimneyor

Display

Main Frame

MEGATRON 40

Er03

Extinguishingwhentheexhausttemperature



dropsbelowthesetvalue(70οC)

l

lisnottransferredcorrectlyinthe



rdueto



tions).Cleantheauger

Lowexhausttemperature

‐

Thesystemranoutoffuel.Loadmorefue

‐

Thefue

combustionchamber(blockedauge

dustorotherobstruc

Er04Extinguishingwhenthewatertemperature



exceedsthesetvalue(90οC)

Wateroverheating

‐WaituntilthesystemgoestoBlock

‐

PressP2andhold

‐

Restartthesystem

Er05

Extinguishingwhentheexhausttemperature



exceedsthesetvalue(280οC)

Highexhausttemperature

mgoestoBlock

‐

Waituntilthesyste

‐

Performthemonthlymaintenance‐



cleaning

‐

PressP2andhold

‐

Restart the system

Er07

Encodererror.Occursincaseoflackofencoder



signal.

icate



fanencoder

cleaning

n

broken

Encoderproblem

‐

Thecontrolboarddoesnotcommun

withtheexhaust

‐

Theencoderneeds

‐

Theencoderisbroke

‐

Theexhaustfanis

Er08

Encodererror.Occursincaseoffanroundsper



minuteadjustmentproblem

n

Fanrotationproblem

‐

Theencoderneedscleaning

‐

Theencoderisbroken

‐

Theexhaustfanisbroke

Er09Lowwaterpressure‐

Er10Highwaterpressure‐

Er11

Realtimeclockerror

‐

WaituntilthesystemgoestoBlock

‐

PressP2andhold

‐

Restartthesystem

Er12

ExtinguishingduetoIgnitionfailure

nitionfailure

combustioncontainerneedscleaning

cepowerislow

sistanceisbroken

low

dby



er,pressP2



‐

The

‐

Thecombustioncontainerisnot



positionedcorrectly

‐

Theignitionresistan

‐

Theignitionre

‐

Highmoisturecontentinpellet

‐

Thepellethopperisempty

‐

Pellettemperaturetoo

‐

Theignitionresistancetubeisblocke

ash

Cleanthecombustioncontain

andhold,restartthesystem

Er15

Lackofvoltage

nthecombustioncontainer

‐

WaituntilthesystemgoestoBlock

Powersupplyoutage

‐

Clea

‐

PressP2andhold

‐

Restartthesystem

Er17AirFlowRegulatorError‐

Er18Runoutofpellet‐

MEGATRON 40

Er34

Vacuumbelowtheminimumthreshold

Lowvacuuminthecombustionchamber

‐

Thecombustionchamberdoorisopen

‐

Thecombustionchamberdoordoesnot



closetightly

‐

Thesystemandthechimneyneed



cleaning(monthlymaintenance)

‐

Lowchimneydraught(below10Pa)

‐

Theexhaustfanisbroken

‐

Thecombustionfanpoweristohigh

Callservice

Er35VacuumovertheminimumthresholdHigh vacuum in thecombustionchamber.

Call service

Er39AirFlowRegulatorSensorbrokenVacuumsensorbroken.

Call service

Er41Minimum air flow in Check Up not reached -

Er42Maximum air flow reached -

Othermessages

Sound

Visualization of the state of temperature probes.

The message displayed in Check-Up indicates

that the red temperature of one or more probes is

equal to the minimum value (0°C) or maximum (it

depends on probe considered).

Checks that the probes aren’t open (0°C) or in

short-circuit (maximum value of the temperature

scale).

- Check the water, room, exhaust sensors

Service

This message notifies that the planned hours of

operation until service (parameter T66) is

reached. Service is necessary.

The system needs annually service

(cleaning)

Perform the annually service

Reset the timers (system menu -> Timers -

> Reset all timers)

Press P2 and hold until the service

message disappears

CleanThismessagenotifiesthattheplannedhoursof



operationuntilcleaning(parameterT67)is



reached.Cleaningofthestove/boileris



necessary.

‐

Cleanthecombustionchamber

‐

PressP5andholduntilthecleaning



messagedisappears

IgnitionBlockThe message appears if the system is turned off

during Ignition (after Preload) by an external

device: the system will stop only when it goes in

Run Mode.

- Restart the system

Er20Grid Sensor open with the system in Pellet

modality -

PortHighfueltemperature.Fuelthermostatis



enabled

Fueloverheating

‐

Performthemonthlycleaning

‐

Unblockthefuelsafetythermostatby



pressingitsbutton

‐

Restartthesystem

Ifthiserrorpersistscalltheauthorized



dealer

Er06Pelletthermostatopen‐

LinkErrorLackofcommunicationbetweenmotherboard



andkeyboard

‐Checkiftheconnectioncableis



disconnectedfromtheLCDdisplayorthe



controlboard

Visualizations.PressingthebuttonΡ4orΡ6

L3OnPumpP1Lednumberandpumpstate

L4OffValve/PumpP2Lednumberandvalvestate

L5OffOutnotpresLednumberandOutputV2state

L6Of

SafetyValveLednumberandOutputAux2state

L7OffPelletEngineLednumberandOutputAux3state

MEGATRON 40

ExhaustTemp:103Exhausttemperature

BoilerTemp:55Boilertemperature[°C]

BufferTemp:52Buffertemperature[C](Notused)

RoomTemp:21Roomtemperature[°C](Onlyforstoves)

Pressure:1548Pressure[mbar](Notused)

Airflow:580AirFlow[cm/s](Notused)

Vacuum:280Vacuum[Pa]

Fanspeed:1850CombustionFanSpeed[RPM]

Auger:30AugerSpeed[%]orAugerworktime[s]

ProductCode457–00.00ProductCode

FSYSD01000123.0.0Controlboardfirmware,codeandversion

PSYSF01000184.0.0Keyboardfirmware,codeandversion



5.2THEMENU

The Menu of the control panel consists of a User Menu and a System Menu in which the manufacturer can

modify the

operating parameters, test the outputs, check the history of the system.

Browsing the menu:

Push P3 button to enter the User Menu.

UsingP4andP6buttonsitispossibletoselectthedesiredMenuorSubmenu.PushP3buttontoenterthe



desired

MenuorSubmenu.

To decrease or increase a value, push the buttons P4 or P6. To save the new value push the button P3. To

cancel any

changes and restore the old parameter’s value push the button P1.

If a parameter value is changed, the new value is sent to the control board. If the transmission fails the

following

message is displayed:

MEGATRON 40

Transfer

not successful

In this case modify again the parameter’s value.





MENU DESC

Functioning Menu to choose between Wood/Pellet/Combi functions.

Pellet Power Menu to modify the combustion power in Pellet function.

Wood Power Menu to modify the combustion power in Wood function.

Pellet Recipe Menu to set the pellet combustion recipe.

Auger Calibration Menu to modify the speed or working time of the Auger.

Combustion

Management

Fan Calibration Menu to modify the Combustion Fan speed.

Boiler Thermostat Menu to modify the boiler thermostat value.

Buffer Thermostat Menu to modify the Buffer thermostat (Notused)

Room Thermostat Menu to modify the room thermostat value (If a probe is

used) (Only for stoves)

Summer – Winter Menu to select between Summer and Winter function.

Heating Power Menu to modify the heating power.

Heating

Management

Remote Keyboard Menu to enable the Room Thermostat of the remote

keyboard (Notused)

Chrono MenutoselecttheChrono’sprogramandthetimersfor



Ignition/Extinguishingoftheboiler/stove

Load Menu for auger loading

Time and Date Menu to set the time and date

Language Menu to change the language of the LCD display

Keyboard Menu Menu to set the contrast and light of the LCD display

System Mennu Menu to enter the system menu



5.2.1COMBUSTIONMANAGEMENTMENU

This menu is used to change the combustion parameters. It includes the following submenus.

MEGATRON 40

FUNCTIONING

This menu is used for changing the function of the appliance between WOOD/PELLET/COMBI functions.

Only the pellet option is available.



PELLETPOWER

This Menu allows the setting of the system’s combustion in automatic or manual mode. If the

manual

mode is set, the user can choose the combustion power between values P1 and P6. If

the automatic

mode is chosen the system sets the combustion power automatically.

Combustion Description

1 – 6 Power manually from 1 to 6

Auto Power set automatically

COMBUSTIONRECIPE

This Menu allows to select the combustion recipe in Pellet modality. The maximum value is the

number of

recipes visible to the user.

AUGERCALIBRATION

Menu to change the Auger’s work time or speed. The system has 10 calibration’s steps (0 value is

set by

the factory). The calibration’s effect is valid only in Run Mode and Modulation for the current

recipe. For

each step the value is increased or decreased by 1% set in the Default Settings

Menu of the System

Menu.

FANCALIBRATION

Menu to change the Combustion Fan speed. The system has 10 calibration’s steps (the 0 value is set by

the

factory). The calibration’s effect is valid only in Run Mode and Modulation for the current recipe. For

each step

the value is increased or decreased 5% set in the Combustion Fan Menu of the System Menu.

5.2.3HEATINGMANAGEMENT

Menu to change the system’s heating parameters. It includes the following submenus.

MEGATRON 40

Menu which allows to modify the Boiler Thermostat’s value. It is possible to program the minimum and the

maximum value of the Boiler Thermostat.

ves).

Menu which allows to modify the plumbing plant functioning according to the season. One of these symbols:

BOILERTHERMOSTAT(DESIREDWATER TEMPERATURE)

ROOMTHERMOSTAT(ROOMTEMPERATURE)

Menu which allows to modify the Room Thermostat’s value (only for sto

SUMMER

–

WINTER

is shown on the display.

the system’s heating function in automatic or manual mode (in this case it is

possible for the user to select the heating power).

Description

HEATINGPOWER

This Menu allows to set

Heating

0HeatingFanOff

1–PowersetbyuserHeatingpowermanuallyfrom1touserselection

AutomaticHeatingpowerautomaticallysetbythesystem

If the user chooses the automatic mode, the heating is proportional to the exhaust temperature.

nu which allows to enable the Room Ther e Keyboard.

gramming of turning on/off the system.

DESCRIPTIONBUTTONS DISPLAY

REMOTEKEYBOARD

Me mostat of the Remot

5.2.4CHRONOMENU

Menu which allows the pro

CHRONOFUNCTION

Thecurrentsettingblinks

EnterinmodificationmodeP3

SelectfavoritefunctionP4andP6

CancelanyadjustmentandrestoretheprevioussettingP1

SavethenewsettingP3

Exitthemenu

Disable

Daily

Weekly

Week‐End

P1

PROGRAMSELECTIONBUTTONS SPLAYDI

Thecurrentsettingblinks Daily

EnterthesubmenuP3

SelectfavoriteprogramP4andP6 Weekly

Week

End

CHRONO PROGRAM

MEGATRON 40

P1Exitthemenu

T ming are stored separately: if for example the Daily p s set, th

ot anged. After making the programming it is neces y to e desire

mode em by Chrono.

C m type:

Daily: select the day of week and program the times to switch on and off the system. For each day there

are

3 time slots.

he three types of program rogram i

select th e

dher

programs aren’t ch sar

turn on/off the syst

hoose the progra

Program across midnight: set the time of extinguishing of a day at 23:59 and the time of ignition for the

day at 00:00.

Weekly: program the times to switch on and off the system (there are 3 time slots).

Week-End: choose between 'Monday-Friday' and 'Saturday-Sunday'. There are 3 time slots for each period.

CHRONOPROGRAMMINGΠΛΗΚΤΡΑ

Afterchoosingthefavoriteprogram,selecttheprogrammingtime.P4ήP6

Enterinmodificationmode(theselectedtimeblinks)P3

Modifythetimers.P4ήP6

SavetheprogramP3

Enableaprogram(a“V”appears)ordisableaprogram(a“V”disappears)P5

ExitP1

ystem has to be in off state the loading.

nually started the Exhaust Fan switches on.

This menu allows to manually loading the Auger. The s to do

When

the Auger is ma

5.2.5LOADMENU

MEGATRON 40



MEDESCRIPTION

This Menu allows to set the time and date. Push the button P4 and P6 to select hours, minutes, year, month

5.2.6TIMEANDDATEMENU

and day. Push P3 to enter editing, P4 and P6 button to change the value. Push P3 to save and P1 to exit.

This Menu allows changing the language of LCD panel. The highlighted language is currently set.

5.2.7LANGUAGESELECTION

5.2.8LCDMENU



SetContrastMenutosetthecontrastoftheLCDpanel

SetminimumLightMenutosetthelightoftheLCDpanel

This Menu allows to set t ay contrast.

SETCONTRAST

he displ

Push the buttons P4 and P6 to increase or decrease the contrast; P3 to save and exit, P1 to exit without

saving.

This Menu allows setting the display light when any button is pushed.

SETMINIMUMLIGHT

Push the buttons P4 and P6 to increase or decrease the light, P3 to save and exit, P1 to exit without saving.

This menu allows entering System Menu. The access is protected by password.

Push P3 to enter in editing mode, P4 and P6 to increase or decrease the selected digit. Push P3 to save the

digit and

pass to the next. Push P1 to cancel the digit or exit the Menu.

5.2.9SYSTEMMENU

Koper Megatron 40 Instructions For Installation, Use And Maintenance Manual

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