20952

Toro 20952, Recycler 48cm Lawn Mower Owner's manual

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FormNo.3392-204RevB
Recycler
®
48cmLawnMower
ModelNo.20952—SerialNo.315000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproductspecicDeclarationof
Conformity(DOC)sheet.
Formodelswithstatedpower,thenetpoweroftheenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withSAEJ1940.Asconguredtomeetsafety,emission,and
operatingrequirements,theactualenginehorsepoweronthis
classoflawnmowerwillbesignicantlylower.
Donottamperwiththeenginecontrolsoralterthegovernor
speed;doingsomaycreateanunsafeconditionresultingin
personalinjury.
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand-ArmVibration...............................................3
Hauling..................................................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1AttachingtheHandle.............................................7
2AssemblingtheGrassBag......................................7
3InstallingtheFuse.................................................8
4ChargingtheBattery..............................................8
5FillingtheEnginewithOil......................................8
ProductOverview..........................................................9
Specications.........................................................9
Operation....................................................................10
FillingtheFuelTank...............................................10
CheckingtheEngineOilLevel.................................10
AdjustingtheCuttingHeight....................................10
AdjustingtheUpperHandleHeight..........................11
StartingtheEngine.................................................11
UsingtheSelf-PropelDrive.....................................12
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheCzechRepublic
AllRightsReserved
*3392-204*B
StoppingtheEngine...............................................12
RecyclingtheClippings...........................................12
BaggingtheClippings.............................................13
Rear-DischargingtheClippings................................13
OperatingTips......................................................14
Maintenance.................................................................15
RecommendedMaintenanceSchedule(s)......................15
PreparingforMaintenance.......................................15
ReplacingtheAirCleaner........................................15
ChangingtheEngineOil.........................................16
ChargingtheBattery...............................................17
LubricatingtheWheelGears....................................17
LubricatingtheUpperHandle..................................17
AdjustingtheSelf-PropelDrive................................18
ReplacingtheBlade................................................18
CleaningtheMachine..............................................19
EmptyingtheFuelTank..........................................19
Storage........................................................................20
PreparingtheMachineforStorage............................20
FoldingtheHandle.................................................20
RemovingtheMachinefromStorage.........................20
Troubleshooting...........................................................21
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthislawnmowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthislawnmowertoofferreasonably
safeservice;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafetyandbestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthelawnmowerread
andunderstandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(Figure2)whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
Thiscuttingmachineiscapableofamputatinghandsandfeet
andthrowingobjects.Failuretoobservethefollowingsafety
instructionscouldresultinseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
Understandexplanationsforallpictogramsusedonthe
mowerorintheinstructions.
Gasoline
WARNING
Gasolineishighlyammable.Takethefollowing
precautions.
Storefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddgasoline
whiletheengineisrunningorwhentheengine
ishot.
Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantial,slip-resistant
footwearandlongtrousers.Donotoperatethemachine
whenbarefootorwearingopensandals.
Thoroughlyinspecttheareawherethemachineistobe
used,andremoveallstones,sticks,wires,bones,and
otherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethatguardsand
safetydevices,suchasdeectorsand/orgrasscatchers,
areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcutterassemblyarenotwornor
damaged.Replacewornordamagedbladesandboltsin
setstopreservebalance.
Starting
Starttheenginecarefully,accordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof
thedischargechute.
Disengageallcutterbladeanddriveclutchesandshiftinto
neutralbeforestartingtheengine.
Donottiltmowerwhenstartingtheengineorswitching
onthemotor,unlessthemowerhastobetiltedfor
starting.Inthiscase,donottiltitmorethanabsolutely
2
necessaryandliftonlythepart,whichisawayfromthe
operator.
Operation
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrainandotherhiddenhazards.
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarrythemachinewhiletheengineis
running.
Useextremecautionwhenreversingorpullingthemower
towardsyou.
Walk;neverrun.
Slopes:
Donotmowonexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthemachinehastobetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthemachine.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethemachine.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
Stoptheengineanddisconnectthesparkplugwire
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaning,orservicingthemachine.
afterstrikingaforeignobject;inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine.
ifthemachinestartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,bolts,andscrewstighttobesurethe
machineisinsafeworkingcondition.
Donotusepressurecleaningequipmentonthemachine.
Neverstorethemachinewithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetheriskofre,keeptheengine,silencer,
batterycompartment,andgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
Onmultibladedmachines,usecaution,asrotatingone
blademaycauseotherstorotate.
Becarefulduringadjustmentofthemowertoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof
88dBA,whichincludesanUncertaintyValue(K)of2dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof96dBA,
whichincludesanUncertaintyValue(K)of1dBA.Thesound
powerlevelwasdeterminedaccordingtotheprocedures
outlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforthelefthand=3.2m/s
2
Measuredvibrationlevelfortherighthand=3.5m/s
2
UncertaintyValue(K)=1.8m/s
2
Themeasuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
3
Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
4
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
110-7178
1.Heightofcut
110-7126
1.Warning—readtheOperator'sManual.
2.Cutting,dismembermenthazardofhandorfoot—remove
thesparkplugwirebeforeperforminganymaintenance
onthemachine.
3.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayaway
frommovingparts.
5.Thrownobjecthazard—keepdeectorinplace.
110-7059
1.ReadtheOperator's
Manual.
4.Installthefuse.
2.Removethefusebox
decal.
5.Replacethefusebox
cover.
3.Removethefusebox
cover.
6.Starttheengine.
120-0193
1.Heightofcut
5
104-7953
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
1.Baggingmode2.Recyclermode
6
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
AttachingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Donotdamagethecableswhenfoldingor
unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removethehandleknobsfromthemachinehousing
(Figure3).
Important:Routethecablestotheoutsideofthe
handleasyouinstallthehandle.
1
G020270
Figure3
1.Handleknob(2)
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyouremoved
instep1(Figure3).
4.Movetheupperhandletothedesiredpositionand
tightentheupperhandleknobrmly(Figure4).
G020354
Figure4
2
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlidethebagoverthewireframeasshowninFigure5.
Figure5
2.SnaptheclipsontothewireframeasshowninFigure6.
7
Figure6
Figure7
Theassembledgrassbag
3
InstallingtheFuse
NoPartsRequired
Procedure
Yourmachinecomeswitha40-ampfusethatprotectsthe
electricstarter.
Important:Youcannotstartthemachinewiththe
electricstarterorchargethebatteryunlessyouinstall
thefuse.
1.Removethebatterycoverandthebatteryandlocate
thefuseholder(Figure8).
Figure8
1.Screw
3.Fuseholder
2.Batterycover4.Battery
2.Insertthefuse(fromtheloosepartsbag)intothefuse
holder(Figure9).
Figure9
Note:Yourmachinecomeswithafuseintheowner's
packetandanotherfuseinthebatterybox.
3.Installthebatteryandthebatterycover.
4
ChargingtheBattery
NoPartsRequired
Procedure
RefertoChargingtheBattery(page17).
8
5
FillingtheEnginewithOil
Partsneededforthisprocedure:
19oz
(0.55
L)
SAE30orSAE10W-30detergentoilwithanAPI
serviceclassicationofSF,SG,SH,SJ,SL,orhigher
(notprovidedwiththemachine)
Procedure
Important:Themachinedoesnotcomewithoilinthe
engine.Beforestartingtheengine,lltheenginewith
oil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure10).
G017323
Figure10
1.Fullmark3.Addmoreoil
2.Drainexcessoil
3.Slowlypouroilintotheoillltubeuntiltheoillevel
reachestheFullmarkonthedipstick(Figure10).
Donotoverll.Max.ll:19oz(0.55L),type:SAE
30orSAE10W-30detergentoilwithanAPIservice
classicationofSF,SG,SH,SJ,SL,orhigher.
4.Installthedipsticksecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page16).
ProductOverview
Figure11
1.Blade-controlbar
9.Sparkplug
2.Upperhandle
10.Recycling/bagginglever
3.Upper-handleknob11.Batterycharger
4.Ignitionkey
12.Oilll-tube/dipstick
5.Reardoor
13.Handleknob(2)
6.Fuel-tankcap
14.Grassbag
7.Airlter
15.Recoilstarthandle
8.Cutting-heightlever(2)
Specications
ModelWeightLengthWidthHeight
2095239kg
(85lb)
79cm
(31.25in)
51cm
(20in)
41cm
(16in)
9
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
Donothandlegasolinewhensmokingoraround
anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
Forbestresults,useonlyclean,fresh,unleadedgasoline
withanoctaneratingof87orhigher((R+M)/2rating
method).
Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
Donotuseethanolblendsofgasoline,suchasE15
orE85,withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult,
whichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizerhasbeen
addedtothefuel.
Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure12).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
G017304
Figure12
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily—Checktheengine
oillevel.
1.Removethedipstick,wipeitclean,andfullyinstallthe
dipstick(Figure10).
2.Removethedipstickandchecktheoillevel(Figure10).
IftheoillevelisbelowtheAddmarkonthedipstick,
slowlypouroilintotheoillltubetoraisetheoillevel
totheFullmarkonthedipstick.Donotoverll.
(Max.ll:19oz(0.55L),type:SAE30orSAE10W-30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.)
3.Installthedipstick.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
Stoptheengineandwaitforallmovingparts
tostop.
Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setfrontandrearwheels
tothesameheight.
10
Toraisethemachine,movebothcuttingheightleversforward;
tolowerthemachine,movethemrearward(Figure13).
G020273
Figure13
1.Raisingthemachine2.Loweringthemachine
Note:Thecuttingheightsettingsareasfollows:A=21
mm;B=33mm;C=50mm;D=67mm;E=84mm;
andF=98mm.
AdjustingtheUpperHandle
Height
Youmayraiseorlowertheupperhandletoaposition
comfortableforyou.
Note:Youcannotraisetheupperhandlehigherthanthe
angleofthelowerhandle.
1.Loosentheupperhandleknob(Figure14).
G020355
Figure14
2.Movetheupperhandletothedesiredposition(Figure
15).
G020274
Figure15
3.Tightentheupperhandleknobrmly(Figure16).
G020354
Figure16
StartingtheEngine
1.Holdthebladecontrolbar(Figure17)againstthe
handle.
G020368
1
Figure17
1.Bladecontrolbar
2.Turntheignitionkey(Figure18)orpulltherecoilstart
handle(Figure19).
11
Figure18
G020358
Figure19
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure20and
Figure21).
Figure20
G020275
Figure21
StoppingtheEngine
ServiceInterval:Beforeeachuseordaily—Ensurethat
theenginestopswithin3secondsafter
releasingthebladecontrolbar.
Tostoptheengine,releasethebladecontrolbar(Figure22).
Important:Whenyoureleasethebladecontrolbar,
boththeengineandbladeshouldstopwithin3seconds.
Iftheydonotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedServiceDealer.
Figure22
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Note:Thegrassbagmayremainonthemachinewhileyou
arerecyclingtheclippings.
Torecycletheclippings,movetheRecycling/baggingleverto
therecyclingmode(Figure23).
12
G020276
Figure23
1.Recyclingmode
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesandother
similardebristobethrowntowardtheoperatoror
abystanderandresultinseriouspersonalinjuryor
death.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
Tobagthegrassclippings,installthegrassbag;refer
toInstallingtheGrassBag(page13)andmovethe
Recycling/bagginglevertothebaggingmode(Figure24).
G020277
Figure24
1.Baggingmode
InstallingtheGrassBag
Raiseandholdupthereardoor(Figure25),installthebag
(Figure26),andlowerthereardoor.
Figure25
Figure26
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
Rear-Dischargingthe
Clippings
Usethereardischargeforcuttingverytallgrass.
Ifthebagisonthemachine,removeit;refertoRemovingthe
GrassBag(page13)beforerear-dischargingtheclippings.
TheRecycling/bagginglevershouldbeinthebaggingmode
(Figure24).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
13
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.Do
notcutbelowthe50mmsettingunlessthegrassissparse
oritislatefallwhengrassgrowthbeginstoslowdown.
RefertoAdjustingtheCuttingHeight(page10).
Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemaybecomeclogged
andcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachineto
becomecloggedortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
Replacethebladeorhaveitsharpened.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonthemachine.
Cutthegrassmorefrequently.
Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
Setthecuttingheightonthefrontwheels1notch
lowerthantherearwheels.Forexample,setthefront
wheelsat50mmandtherearwheelsat67mm.
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheight1or2notcheshigher
thantherearcuttingheight.
Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
14
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
Cleangrassclippingsanddirtfromunderthemachine.
Every25hours
Chargethebatteryfor24hours.
Beforestorage
Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
Changetheengineoil.
Lubricatethewheelgears.
Lubricatetheupperhandle.
Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
RefertoyourEngineOperator'sManualforanyadditionalyearlymaintenance
procedures.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug
(Figure27)beforeperforminganymaintenance
procedure.
G020278
1
Figure27
1.Sparkplugwire
3.Afterperformingthemaintenanceprocedure(s),
connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltankto
rundrythroughnormalusage.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammableandexplosive,
andcancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
ReplacingtheAirCleaner
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner
cover(Figure28).
Figure28
1.Latchtabs
3.Foampre-lter
2.Paperairlter
15
2.Openthecover.
3.Removethepaperairlterandthefoampre-lter
(Figure28).
4.Inspectthefoampre-lter,andreplaceitifitis
damagedorexcessivelydirty.
5.Inspectthepaperairlter.
A.Ifthepaperairlterisdamagedoriswetwithoil
orfuel,replaceit.
B.Ifthepaperairlterisdirty,tapitonahard
surfaceseveraltimesorblowcompressedairless
than30psi(207kPa)throughthesideofthelter
thatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcoverusing
amoistrag(totrapthedirtandkeepitfromfallinginto
theengine).Donotwipedirtintotheairduct.
7.Insertthefoampre-lterandthepaperairlterinto
theaircleaner.
8.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
1.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
2.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
3.Disconnectthewirefromthesparkplug.Referto
PreparingforMaintenance(page15).
4.Removethedipstick.
5.Tipthemachineontoitsside,withthedipstickdown,
todraintheusedoiloutthroughtheoillltube(Figure
29).
G020279
Figure29
6.Returnthemachinetotheoperatingposition.
7.Slowlypouroilintotheoilllhole,waitafewminutes,
andchecktheoillevelonthedipstickbywipingthe
dipstickcleanandtheninserting,butnotscrewingin,
theoilllcapintothehole.
Note:Max.ll:0.59l(20oz.),type:SAE30orSAE
10W-30detergentoilwithanAPIserviceclassication
ofSF,SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect
(Figure30).Ifyouoverlltheenginewithoil,remove
theexcessoilasdirectedin5.
G017323
Figure30
1.Theoillevelisatits
maximum.
3.Theoillevelistoo
low—addoiltothe
crankcase.
2.Theoillevelistoo
high—removeoilfrom
thecrankcase.
8.Installthedipstickandhandtightenitsecurely.
9.Disposeoftheusedoilproperlyatalocalrecycling
center.
16
ChargingtheBattery
ServiceInterval:Every25hours
Note:Thebatterydoesnotcomecharged.Chargedthe
batterybeforerstuse.
Alwaysusethechargerinashelteredareaandchargethe
batteryatroomtemperature(22°C)wheneverpossible.
1.Connectthechargertothemachinewireharness
locatedbelowtheignitionkey(Figure31).
Figure31
2.Plugthechargerintoawalloutlet(Figure32).
Figure32
Important:Whenthebatterynolongerholdsa
charge,recycleordisposeofitaccordingtolocal
codes.
Preventenvironmentaldamage.Thebatteryand
chargerhaveseparatecollectionmarks.These
marksindicatethatfordisposal,thebatteryand
batterychargermustbetakentoanauthorized
disposalsite.Theymustnotbedisposedofwith
generalwaste.EUDirective2002/96/ECclassies
thisproductaselectricalorelectronicequipment.
Theyshouldbetakentoadesignatedcollection
pointorrecyclingcenterandhandledaccording
tonationallawsinthearea.Theconsumerhasa
criticalroleinreturningwasteelectronic/electrical
equipmentforrecyclinganddisposal.Recycling
keepstheseproductsoutofthemunicipalwaste
stream.Thecrossed-outbinsymbolisareminder
tofollowthesepoints.Pleasecontactyourlocal
authorityorlocaldealerandaskforfurtherdetails
regardingthecorrectmethodofdisposal.
LubricatingtheWheelGears
ServiceInterval:Yearly—Lubricatethewheelgears.
1.Removethewheelboltsontherearwheelsandremove
therearwheels.
2.ApplyalubricatingoiltothegearasshowninFigure
33.
Figure33
3.Installtherearwheels.
LubricatingtheUpperHandle
ServiceInterval:Yearly
Lubricatetheleftandrightsidesoftheupperhandlewitha
low-viscositysiliconespraylubricantyearlyorasneeded.
1.Spraytheouterplasticendoftheinnerhandle(Figure
34).
Figure34
Note:Usethestrawthatcomeswiththespraycanto
directthespray.
2.Pushtheupperhandlefullydownandspraytheinner
plasticsurfaceoftheouterhandle(Figure35).
17
Figure35
AdjustingtheSelf-PropelDrive
Ifyourmachinedoesnotself-propelproperly,adjustthe
self-propeldrivecable.
1.Loosenthenutonthecablemount(Figure36).
Figure36
1.Cablemount
2.Pulltheupperhandlebackfullyrearward.
Note:Ifthehandledoesnotmovesmoothly,referto
LubricatingtheUpperHandle(page17).
3.Pullthecablejacketdownwarduntilyouremovethe
slackintheexposedcable(Figure37).
Figure37
1.Exposedcable
4.Pushthecablejacketupward3mm(1/8inch).
Note:Youcanplacearuleragainsttheuppersideof
theblackcablemountandmeasurehowfartheupper
endofthecablejacketmoves(Figure38).
Figure38
1.Cablemount2.Cablejacket
Note:Movingthecablejacketupwarddecreasesthe
groundspeed;movingthejacketdownwardincreases
thegroundspeed.
5.Tightenthenutrmly.
6.Startthemachineandchecktheadjustment.
Note:Iftheself-propeldriveisnotproperlyadjusted,
repeatthisprocedure.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedorreplaceit.
18
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug.
RefertoPreparingforMaintenance(page15).
2.Tipthemachineontoitsside,withthedipstickdown.
3.Useablockofwoodtoholdthebladesteady(Figure
39).
Figure39
4.Removetheblade,savingallmountinghardware
(Figure39).
5.Installthenewblade(turnthebladeboltclockwise)
andallmountinghardware(Figure40).
Figure40
Important:Positionthecurvedendsoftheblade
topointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladeboltto
82N-m(60ft-lb).
Important:Abolttorquedto82N-m(60ft-lb)is
verytight.Whileholdingthebladewithablock
ofwood,putyourweightbehindtheratchetor
wrenchandtightentheboltsecurely.Thisboltis
verydifculttoovertighten.
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machinehousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe
handle).
Donotallowbystandersinthearea.
1.Withtheenginerunningonaatpavedsurface,spraya
streamofwaterinfrontoftherightrearwheel(Figure
41).
Note:Thewaterwillsplashintothepathoftheblade,
cleaningouttheclippings.
Figure41
2.Whennomoreclippingscomeout,stopthewaterand
movethemachinetoadryarea.
3.Runtheengineforafewminutestodrythehousing
topreventitfromrusting.
EmptyingtheFuelTank
1.Stoptheengineandwaitforittocooldown.
2.Disconnectthewirefromthesparkplug.
3.Removethecapfromthefueltank.
4.Useahandpumptosyphonthefuelintoaclean
approvedgasolinecontainer.
5.Connectthewiretothesparkplug.
6.Runtheengineuntilitstops.
7.Starttheengineagaintomakesurethatallthegasoline
isoutofthecarburetor.
19
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear
anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
3.Startitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30mlofoilthrough
thesparkplughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
7.Looselyinstallthesparkplug.
8.Tightenallnuts,bolts,andscrews.
9.Chargethebattery;refertoChargingtheBattery(page
17).
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
Becarefulnottodamagethecableswhen
foldingorunfoldingthehandle.
Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Loosenbothhandleknobsthatattachthehandletothe
chassisuntilyoucanmovethehandlefreely(Figure42).
1
2
G020271
Figure42
1.Handleknob(2)
2.Upperhandleknob
2.MovethehandleforwardasshowninFigure42.
3.Loosentheupperhandleknobandfoldtheupper
handleasshowninFigure42.
RemovingtheMachinefrom
Storage
1.Chargethebatteryfor24hours.
2.Checkandtightenallfasteners.
3.Removethesparkplugandspintheenginerapidlyto
blowexcessoilfromthecylinder.
4.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
5.Performanyneededmaintenanceprocedures;referto
(page).
6.Checktheengineoillevel;referto(page).
7.Fillthefueltankwithfreshgasoline;refertoFilling
theFuelTank(page10).
8.Connectthewiretothesparkplug.
9.Chargethebattery;refertoChargingtheBattery(page
17).
20
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