Toro 55cm Recycler Lawn Mower User manual

55cm Recycler Lawn Mower
Toro
Brand
Toro
Model
55cm Recycler Lawn Mower
Category
Lawnmowers
Type
User manual
FormNo.3387-785RevA
55cmRecycler
®
LawnMower
ModelNo.20958—SerialNo.315000001andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialproperties.Itisnotdesignedforcutting
brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
ThisproductcomplieswithallrelevantEuropeandirectives.
Fordetails,seetheseparateproduct-specicDeclarationof
Conformity(DOC)sheet.
NetTorque:Thegrossornettorqueofthisenginewas
laboratoryratedbytheenginemanufacturerinaccordance
withtheSocietyofAutomotiveEngineers(SAE)J1940.
Asconguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclassofmower
willbesignicantlylower.Gotowww .Toro.comtoview
specicationsonyourmowermodel.
Donottamperwiththeenginecontrolsoralterthegovernor
speed;doingsomaycreateanunsafeconditionresultingin
personalinjury.
Contents
Introduction..................................................................1
Safety...........................................................................2
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand/ArmVibration..............................................4
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1InstallingtheBlade-ControlBar..............................5
2InstallingtheHandle.............................................5
3InstallingtheRecoil-StarterRopeintheRope
Guide.................................................................6
4FillingtheEnginewithOil......................................6
5AssemblingtheGrassBag......................................7
ProductOverview..........................................................8
Specications.........................................................8
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngine-OilLevel..................................9
AdjustingtheCuttingHeight....................................10
StartingtheEngine.................................................10
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3387-785*A
UsingtheSelf-PropelDrive.....................................11
StoppingtheEngine...............................................11
EngagingtheBlade.................................................11
DisengagingtheBlade.............................................12
CheckingtheBlade-BrakeClutchOperation...............12
RecyclingtheClippings...........................................12
BaggingtheClippings.............................................12
Side-DischargingtheClippings.................................14
OperatingTips......................................................14
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
PreparingforMaintenance.......................................16
ReplacingtheAirFilter............................................17
ChangingtheEngineOil.........................................17
ReplacingtheBlade................................................18
CleaningtheBlade-Brake-ClutchShield.....................18
AdjustingtheSelf-PropelDrive................................19
CleaningundertheMachine.....................................19
Storage........................................................................20
PreparingtheMachineforStorage............................20
FoldingtheHandle.................................................20
RemovetheMachinefromStorage............................20
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Toensuremaximumsafetyandbestperformance,
andtogainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(Figure2),whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
Thiscuttingmachineiscapableofamputatinghandsandfeet
andofthrowingobjects.Failuretoobservethefollowing
safetyinstructionscouldresultinseriousinjuryordeath.
Training
•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemachine.Localregulationscan
restricttheageoftheoperator.
•Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir
property.
•Understandexplanationsforallpictogramsusedonthe
machineorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe
followingprecautions.
•Storefuelincontainersspecicallydesignedforthis
purpose.
•Refueloutdoorsonlyanddonotsmokewhilerefueling.
•Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis
runningorwhentheengineishot.
•Ifgasolineisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillageand
avoidcreatinganysourceofignitionuntilgasolinevapors
havedissipated.
•Replaceallfueltankandcontainercapssecurely.
Preparation
•Whilemowing,alwayswearsubstantial,slip-resistant
footwearandlongtrousers.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.
•Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand
otherforeignobjects.
•Beforeusing,alwaysvisuallyinspecttoseethatguardsand
safetydevices,suchasdeectorsand/orgrasscatchers,
areinplaceandworkingcorrectly.
•Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.
Starting
•Donottiltthemachinewhenstartingtheengineunless
themachinemustbetiltedforstarting.Inthiscase,do
nottiltitmorethanabsolutelynecessaryandliftonlythe
partwhichisawayfromtheoperator.
•Starttheenginecarefullyaccordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof
thedischargechute.
Operation
•Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
•Mowonlyindaylightoringoodarticiallight.
•Stayalertforholesintheterrainandotherhiddenhazards.
•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
2
•Neverpickuporcarryalawnmowerwhiletheengineis
running.
•Useextremecautionwhenreversingorpullinga
pedestrian-controlledmowertowardyou.
•Walk,neverrun.
•Slopes:
–Donotmowexcessivelysteepslopes.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection
onslopes.
–Alwaysbesureofyourfootingonslopes.
•Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
•Stopthebladeifthemachinemustbetiltedfor
transportationwhencrossingsurfacesotherthangrass
andwhentransportingthemachinetoandfromthearea
tobemowed.
•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
•Stoptheengine
–wheneveryouleavethemachine.
–beforerefueling.
–beforeremovingthegrasscatcher.
–beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperatingposition.
•Stoptheengineanddisconnectthespark-plugwire.
–beforeclearingblockagesoruncloggingchute.
–beforechecking,cleaningorworkingonthemachine.
–afterstrikingaforeignobject,inspectthemachine
fordamageandmakerepairsbeforerestartingand
operatingthemachine.
–ifthemachinestartstovibrateabnormally(check
immediately).
•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe
machine;seekshelter.
•Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
•Keepallnuts,bolts,andscrewstighttobesurethatthe
equipmentisinsafeworkingcondition.
•Donotusepressure-cleaningequipmentonthemachine.
•Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename
orspark.
•Allowtheenginetocoolbeforestoringinanyenclosure.
•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafreeof
grass,leaves,orexcessivegrease.
•Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended
parts,whennecessary.
•Replacewornordamagedpartsforsafety.
•Replacefaultysilencers.
•Ifthefueltankhastobedrained,dothisoutdoors.
•Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan
increasethehazardofpersonalinjury.
•Becarefulwhileadjustingthemachinetoprevent
entrapmentofthengersbetweenmovingbladesand
xedpartsofthemachine.
•Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementpartsand
accessories.Donotuse
will t
partsandaccessories;
theymaycauseasafetyhazard.
Hauling
•Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
•Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
•Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe
directeddownandoutwardfromthemachine.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof88
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
CAUTION
Long-termexposuretonoisewhileoperatingthe
machinemaycausesomehearingloss.
Wearadequatehearingprotectionwheneveryou
operatethemachineforanextendedperiodoftime.
3
Hand/ArmVibration
Measuredvibrationlevelforrighthand=4.7m/s
2
Measuredvibrationlevelforlefthand=5.1m/s
2
UncertaintyValue(K)=2.0m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
CAUTION
Long-termexposuretovibrationwhileoperating
themachinemaycausesomenumbnessinthe
handsandwrists.
Wearglovesthatdampenthevibrationwhenever
youoperatethemachineforanextendedperiodof
time.
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
112-8867
1.Lock2.Unlock
131-0894
TractionAdjustment
1.Attention;readtheOperator'sManual—1)Loosenthe
knobbyturningitcounterclockwise;2)Pullthecable(s)
awayfromtheenginetodecreasethetraction,orpush
thecable(s)towardtheenginetoincreasethetraction;3)
Tightentheknobbyturningitclockwise.
4
131–4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade—disconnectthespark-plugwireandreadthe
instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine;stoptheenginebeforeleavingthe
operatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operatesideto
sideonslopes;lookbehindyouwhenbackingup.
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1
InstallingtheBlade-Control
Bar
NoPartsRequired
Procedure
Installtheblade-controlbarintotheupperhandle(Figure3).
Figure3
5
2
InstallingtheHandle
NoPartsRequired
Procedure
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Removethehandleknobsfromthemachinehousing
(Figure4).
Important:Routethecablestotheoutsideofthe
handleknobsasyouinstallthehandle.
Figure4
2.Movethehandletotheoperatingposition.
3.Installandtightenthehandleknobsthatyouremoved
instep1.
3
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasily
wheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Pulltherecoil-starterropethroughtheropeguideonthe
handle(Figure5).
Figure5
1.Recoil-starterrope2.Ropeguide
4
FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilin
theengine.Beforestartingtheengine,lltheengine
crankcasewithoil.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure6)andpourabout3/4of
thecrankcasecapacityofoilintotheoil-lltube.
Note:Maxll:0.59L(20oz),type:SAE30
detergentoilwithanAPIserviceclassicationofSF,
SG,SH,SJ,SL,orhigher.
6
Figure6
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoil-lltube.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure6.
•IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick.
•IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.Todraintheexcessoil,refer
toChangingtheEngineOil(page17).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
Important:
Change the engine oil after the r st 5
operating hour s
;changeityearlythereafter.Refer
toChangingtheEngineOil(page17).
5
AssemblingtheGrassBag
NoPartsRequired
Procedure
1.SlipthegrassbagovertheframeasshowninFigure7.
g027257
1
2
3
Figure7
1.Handle
3.Grassbag
2.Frame
Note:Donotslipthebagoverthehandle(Figure7).
2.Hookthebottomchannelofthebagontothebottom
oftheframe(Figure8).
7
g027258
Figure8
3.Hookthetopandsidechannelsofthebagontothetop
andsidesoftheframe,respectively(Figure8).
ProductOverview
15
g027525
Figure9
1.Handle
9.Cutting-heightlever(4)
2.Blade-controlbar
10.Airlter
3.Ignitionswitch
11.Side-dischargechute
4.Adjustmentknobforthe
self-propeldrive
12.Bag-on-demandlever
5.Fuel-tankcap
13.Handleknob(2)
6.Oilll/dipstick
14.Recoil-starthandle
7.Washoutport(notshown)15.Control-barlock
8.Sparkplug
G020551
2
1
Figure10
1.Grassbag2.Side-dischargechute
Specications
ModelWeightLengthWidthHeight
2095841kg
(90lb)
150cm
(59
inches)
58cm
(23
inches)
107cm
(42
inches)
8
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A
reorexplosionfromgasolinecanburnyouand
others.
•Topreventastaticchargefromignitingthe
gasoline,placethecontainerand/ormachine
directlyonthegroundbeforelling,notina
vehicleoronanobject.
•Fillthetankoutdoorswhentheengineiscold.
Wipeupspills.
•Donothandlegasolinewhensmokingoraround
anopenameorsparks.
•Storegasolineinanapprovedfuelcontainer,out
ofthereachofchildren.
•Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
•Oxygenatedfuelwithupto10%ethanolor15%MTBE
byvolumeisacceptable.
•Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontainsmore
than10%ethanolbyvolume,suchasE15(contains15%
ethanol),E20(contains20%ethanol),orE85(contains
upto85%ethanol).Usingunapprovedgasolinemay
causeperformanceproblemsand/orenginedamage
whichmaynotbecoveredunderwarranty.
•Donotusegasolinecontainingmethanol.
•Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessafuelstabilizerisused.
•Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasolinefroma
majorname-brandservicestation(Figure11).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithgasoline
lessthan30daysold.
g027526
1 cm (1/2 inch)
Figure11
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Maxll:0.59L(20oz),type:SAE30detergentoil
withanAPIserviceclassicationofSF,SG,SH,SJ,SL,or
higher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure12).
Figure12
1.Dipstick
3.Wipethedipstickcleanwithacleancloth.
4.Insertthedipstickfullyintotheoil-lltube.
5.Removethedipstickandreadtheoillevelonthe
dipstick;refertoFigure12.
•IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
9
tube,wait3minutes,andthenrepeatsteps3
through5untiltheoillevelisattheFullmarkon
thedipstick.
•IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.Todraintheexcessoil,refer
toChangingtheEngineOil(page17).
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
6.Installthedipstickintotheoil-lltubesecurely.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious
injury.
•Stoptheengineandwaitforallmovingparts
tostop.
•Donotputyourngersunderthehousingwhen
adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe
hotandcanseverelyburnyou.Keepawayfromthe
hotmufer.
Adjustthecuttingheightasdesired.Setthefrontwheelsto
thesameheightastherearwheels(Figure13).
Note:Toraisethemachine,movethefrontcutting-height
leversrearwardandtherearcutting-heightleversforward.
Tolowerthemachine,movethefrontcutting-heightlevers
forwardandtherearcutting-heightleversrearward.
Figure13
1.Raisethemachine2.Lowerthemachine
Note:Thecutting-heightsettingsare25mm(1inch);35
mm(1-3/8inches);44mm(1-3/4inches);54mm(2-1/8
inches);64mm(2-1/2inches);73mm(2-7/8inches);83mm
(3-1/4inches);92mm(3-5/8inches);and102mm(4inches).
StartingtheEngine
Pulltherecoil-starthandlelightlyuntilyoufeelresistance,
thenpullitsharply(Figure14).Allowtheropetoreturnto
thehandleslowly.
Figure14
Note:Ifthemachinedoesnotstartafterseveralattempts,
contactanAuthorizedServiceDealer.
10
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyourhands
ontheupperhandleandyourelbowsatyoursides,andthe
machinewillautomaticallykeeppacewithyou(Figure15).
Figure15
Note:Ifthemachinedoesnotfreelyrollbackwardafter
self-propelling,stopwalking,holdyourhandsinplace,and
allowthemachinetorollacoupleofcentimeters(inches)
forwardtodisengagethewheeldrive.Youcanalsotry
reachingjustundertheupperhandletothemetalhandleand
pushthemachineforwardacoupleofcentimeters(inches).
Ifthemachinestilldoesnotrollbackwardeasily,contactan
AuthorizedServiceDealer.
StoppingtheEngine
Holddowntheignitionswitchinthe“Stop”positionuntil
theenginestops(Figure16).
Figure16
1.Ignitionswitch
EngagingtheBlade
Whenyoustartyourengine,thebladedoesnotturn.You
mustengagethebladetomow.
1.Pullthecontrol-barlockback(Figure17).
Figure17
2.Pulltheblade-controlbartothehandle(Figure18).
Figure18
3.Holdtheblade-controlbaragainstthehandle(Figure
19).
Figure19
11
DisengagingtheBlade
Releasetheblade-controlbar(Figure20).
Figure20
Important:Whenyoureleasetheblade-controlbar,
thebladeshouldstopwithin3seconds.Ifitdoesnot
stopproperly,stopusingyourmachineimmediatelyand
contactanAuthorizedServiceDealer.
CheckingtheBlade-Brake
ClutchOperation
Checktheblade-controlbarbeforeeachusetoensurethat
theblade-brakeclutchsystemisoperatingproperly.
UsingtheGrassBag
ServiceInterval:Beforeeachuseordaily
Youcanusethegrassbagtoperformanadditionaltestto
checktheblade-brakeclutch.
1.Installtheemptygrassbagonthemachine.
2.Starttheengine.
3.Engagetheblade.
Note:Thebagshouldbegintoinate,indicatingthat
thebladeisengagedandrotating.
4.Releasetheblade-controlbar.
Note:Ifthebagdoesnotimmediatelydeate,the
bladeisstillrotating.Theblade-brakeclutchmaybe
deterioratingand,ifignored,couldresultinanunsafe
operatingcondition.Havethemachineinspectedand
servicedbyanAuthorizedServiceDealer.
5.Stoptheengineandwaitforallmovingpartstostop.
NotUsingtheGrassBag
1.Movethemachineontoapavedsurfaceinanon-windy
area.
2.Setall4wheelstothe83mm(3-1/4inches)
cutting-heightsetting.
3.Takeahalfsheetofnewspaperandcrumpleitintoa
ballsmallenoughtogounderthemachinehousing
(about76mmor3inchesindiameter).
4.Placethenewspaperballabout13cm(5inches)in
frontofthemachine.
5.Starttheengine.
6.Engagetheblade.
7.Releasetheblade-controlbar.
8.Immediatelypushthemachineoverthenewspaperball.
9.Stoptheengineandwaitforallmovingpartstostop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Note:Ifthenewspaperballdidnotgounderthe
machine,repeatsteps4through10.
11.Ifthenewspaperisunravelledorshredded,theblade
didnotstopproperly,whichcouldresultinanunsafe
operatingcondition.ContactanAuthorizedService
Dealer.
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethe
grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachineandthebag-on-demand
leverisinthebaggingposition,movethelevertotherecycling
position;refertoOperatingtheBag-on-DemandLever(page
13)beforerecyclingtheclippings.Iftheside-discharge
chuteisonthemachine,removeit;refertoRemovingthe
Side-DischargeChute(page14)beforerecyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleaf
clippingsfromthelawn.
WARNING
Aworngrassbagcouldallowsmallstonesand
othersimilardebristobethrowntowardyouor
bystanders,resultinginseriouspersonalinjuryor
death.
Checkthegrassbagfrequently.Ifitisdamaged,
installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,removeit;refer
toRemovingtheSide-DischargeChute(page14)before
baggingtheclippings.Ifthebag-on-demandleverisinthe
recyclingposition,moveittothebaggingposition;referto
OperatingtheBag-on-DemandLever(page13).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
12
InstallingtheGrassBag
1.Raiseandholdupthereardeector(Figure21).
Figure21
1.Notches
3.Grassbagpin(2)
2.Reardeector
2.Installthegrassbag,ensuringthatthepinsonthebag
restinthenotchesonthehandle(Figure21).
3.Lowerthereardeector.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
OperatingtheBag-on-DemandLever
Thebag-on-demandfeatureallowsyoutoeithercollector
recyclegrassandleafclippingswhilethegrassbagisattached
tothemachine.
•Forbaggingthegrassandleafclippings,pressthebutton
onthebag-on-demandlever,andmovetheleverforward
untilthebuttonontheleverpopsup(Figure22).
Figure22
1.Bag-on-demandlever(inbaggingposition)
•Forrecyclingthegrassandleafclippings,pressthebutton
ontheleverandmovetheleverrearwarduntilthebutton
ontheleverpopsup.
Important:Forproperoperation,removeanygrass
clippingsanddebrisfromthebag-on-demanddoor
andthesurroundingopening(Figure23)beforeyou
movethebag-on-demandleverfromoneposition
toanother.
WARNING
Thebladeissharp;contactingthebladecan
resultinseriouspersonalinjury.Also,anopen
reardischargeareacouldallowsmallstonesand
othersimilardebristobethrowntowardthe
operatororabystander,andresultinserious
personalinjuryordeath.
Stoptheengineandwaitforallmovingpartsto
stopbeforecleaningthebag-on-demanddoor
andthesurroundingopening.
Figure23
1.Cleanhere
13
Side-Dischargingthe
Clippings
Usethesidedischargeforcuttingverytallgrass.
Ifthegrassbagisonthemachineandthebag-on-demand
leverisinthebaggingposition,movethelevertotherecycling
position;refertoOperatingtheBag-on-DemandLever(page
13).
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
InstallingtheSide-DischargeChute
Liftupthesidedeectorandinstalltheside-dischargechute
(Figure24).
Figure24
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,liftupthesidedeector,
removetheside-dischargechute,andlowerthesidedeector.
OperatingTips
GeneralMowingTips
•Cleartheareaofsticks,stones,wire,branches,andother
debristhatthebladecouldhit.
•Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
14
•Ifthemachinestrikesanobjectorstartstovibrate,
immediatelystoptheengine,disconnectthewirefrom
thesparkplug,andexaminethemachinefordamage.
•Forbestperformance,installanewbladebeforethe
cuttingseasonbegins.
•ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
•Cutonlyaboutathirdofthegrassbladeatatime.Do
notcutbelowthe54mm(2-1/8inches)settingunlessthe
grassissparseoritislatefallwhengrassgrowthbegins
toslowdown.RefertoAdjustingtheCuttingHeight
(page10).
•Whencuttinggrassover15cm(6inches)tall,mowatthe
highestcuttingheightsettingandwalkslower;thenmow
againatalowersettingforthebestlawnappearance.If
thegrassistoolong,themachinemayplugandcause
theenginetostall.
•Mowonlydrygrassorleaves.Wetgrassandleavestend
toclumpontheyardandcancausethemachinetoplug
ortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Mowonlyindry
conditions.
•Beawareofapotentialrehazardinverydryconditions,
followalllocalrewarnings,andkeepthemachinefree
ofdrygrassandleafdebris.
•Alternatethemowingdirection.Thishelpsdispersethe
clippingsoverthelawnforevenfertilization.
•Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafullswath
witheachpass.
–Setthecuttingheightonthefrontwheelsanotch
lowerthantherearwheels.Forexample,setthefront
wheelsat54mm(2-1/8inches)andtherearwheels
at64mm(2-1/2inches).
CuttingLeaves
•Aftercuttingthelawn,ensurethathalfofthelawnshows
throughthecutleafcover.Youmayneedtomakemore
thanasinglepassovertheleaves.
•Iftherearemorethan13cm(5inches)ofleavesonthe
lawn,setthefrontcuttingheightoneortwonotches
higherthantherearcuttingheight.
•Slowdownyourmowingspeedifthemachinedoesnot
cuttheleavesnelyenough.
15
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoillevel.
•Checktheblade-brakeclutchoperation.
•Cleangrassclippingsanddirtfromunderthemachine.
Every25hours
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Cleantheblade-brake-clutchshield.
Beforestorage
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
Yearly
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions.
Refertoyourengineowner'smanual.
•Refertoyourengineowner'smanualforanyadditionalyearlymaintenance
procedures.
Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.
Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww.Toro.comtondthenearestdealer)
oratwww.shoptoro.com.
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthespark-plugwirefromthesparkplug
(Figure25)beforeperforminganymaintenance
procedure.
Figure25
3.Afterperformingthemaintenanceprocedure(s),
connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachinetochange
theoilorreplacetheblade,allowthefueltank
torundrythroughnormaluse.Ifyoumusttip
themachinepriortorunningoutoffuel,usea
handfuelpumptoremovethefuel.Alwaystipthe
machineontoitssidewiththedipstickdown.
WARNING
Tippingthemachinemaycausethefuelto
leak.Gasolineisammableandexplosiveand
cancausepersonalinjury.
Runtheenginedryorremovethegasoline
withahandpump;neversiphon.
16
ReplacingtheAirFilter
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheair-ltercover(Figure
26).
Figure26
2.Replacetheairlter(Figure27).
Figure27
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
ToroPremiumEngineOilisavailablefromyourAuthorized
ToroDealer.
1.Movethemachinetoalevelsurface.
2.Ensurethatthefueltankcontainslittleornofuelso
thatfueldoesnotleakoutwhenyoutipthemachine
ontoitsside.
3.Runtheengineafewminutesbeforechangingtheoil
towarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
4.Disconnectthewirefromthesparkplug;referto
PreparingforMaintenance(page16).
5.Placeanoildrainpanbesidethemachineontheside
nearesttotheoil-lltube.
6.Removethedipstickfromtheoil-lltube(Figure28).
Figure28
1.Dipstick
7.Tipthemachineontoitsside,withtheoil-lltube
down,todraintheusedoilthroughtheoil-lltubeinto
theoil-drainpan(Figure29).
Figure29
8.Afterdrainingtheusedoil,returnthemachinetothe
operatingposition.
9.Pourabout3/4ofthecrankcasecapacityofoilinthe
crankcase.
10.Wait3minutesfortheoiltosettle.
11.Wipethedipstickcleanwithacleancloth.
12.Insertthedipstickfullyintotheoil-lltube.
13.Removethedipstickandreadtheoillevelonthe
dipstick.
•IftheoilisbelowtheAddmarkonthedipstick,
slowlypourasmallamountofoilintotheoil-ll
tube,wait3minutes,andthenrepeatsteps11
through13untiltheoillevelisattheFullmark
onthedipstick.
•IftheoilisabovetheFullmarkonthedipstick,
draintheexcessoiluntiltheoillevelisattheFull
markonthedipstick.
Important:Iftheoillevelinthecrankcaseistoo
lowortoohighandyouruntheengine,youmay
damagetheengine.
17
14.Installthedipstickintotheoil-lltubesecurely.
15.Disposeoftheusedoilproperlyatalocalrecycling
center.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
Y ou will need a torque wr ench to install the
blade pr oper l y
.Ifyoudonothaveatorquewrenchor
areuncomfortableperformingthisprocedure,contact
anAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.Ifthe
bladeisdamagedorcracked,replaceitimmediately.Ifthe
bladeedgeisdullornicked,haveitsharpenedandbalanced,
orreplaceit.
WARNING
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.RefertoPreparingforMaintenance(page16).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Removethe2bladenutsandthestiffener(Figure30).
Figure30
1.Bladenuts
2.Stiffener
4.Removetheblade(Figure30).
5.Installthenewblade(Figure30).
6.Installthestiffenerwiththe2bladenutsthatyou
previouslyremovedinstep3.
Note:Torquethebladenutsto20to37N-m(15to
27ft-lb).
Cleaningthe
Blade-Brake-ClutchShield
ServiceInterval:Every25hours
Cleantheblade-brake-clutchshieldyearlytopreventtheblade
fromstallingwhileyoumow.
1.RefertoPreparingforMaintenance(page16).
2.Tipthemachineontoitssidewiththedipstickdown.
3.Removethe2bladenutsandthestiffener(Figure31).
Figure31
1.Bladenuts4.Bladedriver
2.Stiffener
5.Anti-scalpdisk
3.Blade6.Blade-brake-clutchshield
4.Removetheblade(Figure31).
5.Removethebladedriverandtheanti-scalpdisk(Figure
31).
6.Removetheblade-brake-clutchshield(Figure31).
7.Brushorblowoutdebrisfromtheinsideoftheshield
andaroundalltheparts.
8.Installtheblade-brake-clutchshieldthatyoupreviously
removed.
9.Installthebladedriverandanti-scalpdiskthatyou
previouslyremoved.
10.Installthebladeandthestiffenerwiththe2bladenuts
thatyoupreviouslyremoved(Figure31).
Note:Torquethebladenutsto20to37N-m(15to
27ft-lb).
18
AdjustingtheSelf-PropelDrive
Wheneveryouinstallanewself-propelcableorifthe
self-propeldriveisoutofadjustment,adjusttheself-propel
drive.
1.Turntheadjustmentknobcounterclockwisetoloosen
thecableadjustment(Figure32).
Figure32
1.Handle(leftside)
4.Turntheknobclockwiseto
tightentheadjustment.
2.Adjustmentknob5.Turntheknob
counterclockwiseto
loosentheadjustment.
3.Self-propel-drivecable
2.Adjustthetensiononthecable(Figure32)bypullingit
backorpushingitforwardandholdingthatposition.
Note:Pushthecabletowardtheenginetoincrease
thetraction;pullthecableawayfromtheengineto
decreasethetraction.
3.Turntheadjustmentknobclockwisetotightenthe
adjustmentofthecable.
Note:Tightentheknobrmlybyhand.
CleaningundertheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe
machine.
•Weareyeprotection.
•Stayintheoperatingposition(behindthe
handle)whentheengineisrunning.
•Donotallowbystandersinthearea.
Forbestresults,cleanunderthemachinehousingsoonafter
youhavecompletedmowing.
1.Lowerthemachinetoitslowestcutting-heightsetting;
refertoAdjustingtheCuttingHeight(page10).
2.Movethemachineontoaatpavedsurface.
3.Washouttheareaunderthereardeectorwherethe
clippingsgofromtheundersideofthemachinetothe
grassbag.
Note:Washouttheareawiththebag-on-demandin
boththefullyforwardandfullyrearwardpositions.
4.Attachagardenhosethatisconnectedtoawater
supplytothewashoutportonthemachine(Figure33).
Figure33
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore
clippingsthatcomeoutfromunderthemachine.
7.Stoptheengine.
8.Shutoffthewateranddisconnectthegardenhose
fromthemachine.
9.Starttheengineandrunitforafewminutestodrythe
undersideofthemachinetopreventitfromrusting.
10.Allowtheenginetocoolbeforestoringthemachine
inanenclosedarea.
19
Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor
Storage
WARNING
Gasolinevaporscanexplode.
•Donotstoregasolinemorethan30days.
•Donotstorethemachineinanenclosurenear
anopename.
•Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizerto
thefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit
accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcauseof
hardstarting.Donotstorefuelwithoutstabilizermore
than30days,anddonotstorestabilizedfuelmorethan
90days.
3.Runthemachineuntiltheenginestopsfromrunning
outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan
nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30ml(1oz)ofoilthrough
thespark-plughole,andpullthestarterropeslowly
severaltimestodistributeoilthroughoutthecylinder
topreventcylindercorrosionduringtheoff-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
FoldingtheHandle
WARNING
Foldingorunfoldingthehandleimproperlycan
damagethecables,causinganunsafeoperating
condition.
•Donotdamagethecableswhenfoldingor
unfoldingthehandle.
•Ifacableisdamaged,contactanAuthorized
ServiceDealer.
1.Loosenthehandleknobsuntilyoucanmovetheupper
handlefreely.
2.FoldtheupperhandleforwardasshowninFigure34.
Important:Routethecablestotheoutsideofthe
handleknobsasyoufoldthehandle.
Figure34
3.Tounfoldthehandle,reversethestepsabove.
RemovetheMachinefrom
Storage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidlyby
pullingtherecoil-starthandletoblowtheexcessoil
fromthecylinder.
3.Installthesparkplugandtightenitwithatorque
wrenchto20N-m(15ft-lb).
4.Performanymaintenanceprocedures;referto
Maintenance(page16).
5.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page9).
6.Fillthefueltankwithfreshgasoline;refertoFillingthe
FuelTank(page9).
7.Connectthewiretothesparkplug.
20
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Toro 55cm Recycler Lawn Mower User manual

55cm Recycler Lawn Mower
Toro
Brand
Toro
Model
55cm Recycler Lawn Mower
Category
Lawnmowers
Type
User manual
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