Bilco BD LOCK Installation guide

Tools Required

• 3/8”or1/2”electricdrill

• Centerpunch

• 7/32”DrillBit

• 9/32”DrillBit

• 3/4”DiameterMetalHoleSaw

• PhillipsHeadScrewDriver

• AdjustableWrench

• Hammer

• File

Parts List

(6)#10-24x3/4”RoundHeadMachineScrews

(6)#10-24Locknuts

(4)1/4-20x3/4”RibbedNeckCarriageBolts

(4)1/4-20LockNuts

(4)NeopreneWashers

(1)LockMountingBracket

(1)LockCylinderwith(2)Keys

(1)3/4”I.D.CylinderLockWasher

(1)RubberDustCap

(1)CylinderRetainer(1-1/2”x4”x14gauge)

(1)LockHandle

(1)LockHandleGasket

(1)LockAssembly

(2)BlackPlasticShaftCaps

(1)BlackPlasticLockReleaseCap

(1)InstallationTemplate

(1)PartsListwithExplodedViewofAssembly

Basement Door Lock Kit

Installation Instructions

(Seedrawingonreverseside)

Step 1Tapeholetemplatetorighthanddoor18-1/2”fromthe

bottomofthedoorleafasshownonthetemplate.Centerpunchall

holes.Note:Accuracyisessentialforeaseofinstallation.Remove

template.Drillholestoindicatedsizesontemplateandleany

roughedges.

Step 2Insertlockcylinderthrough3/4”rubberdustcapas

shownondrawing.Placecylinder(withdustcap),handle(with

gasket)and(2)#10-24x3/4”roundheadmachinescrewsthrough

thetopsideofthedoorleaf.Makesurethatthedustcap’shinge

isatthe12o’clockposition.Fromthebottomside,installthesteel

cylinderretainerfollowedby(2)#10locknutsforthehandleand

the3/4”lockwasherandnutforthecylinder.Tightennuts.

Step 3Mountlockassemblytothesteelmountingbracketusing

(4)#10-24x3/4”roundheadmachinescrewsand(4)#10-24lock

nuts.Donottightenscrewsuntilstep5.

Step 4Installmountingbracketandlockassemblyonthe

undersideofthedoorleafusing(4)1/4-20x3/4”ribbedneckcar-

riagebolts,neoprenewashersand1/4-20locknutsasindicatedon

drawing.Carriageboltsshouldbetightenedenoughtoslightlycom-

presstheneoprenewashers.Note:Withthelockslideboltinthe

unlockedposition,theturnhandleshouldbealignedinahorizontal

positionasviewedfromthetopsideofthebasementdoor.

Step 5Installblackplasticcapsasshownonthedrawing.Test

lockoperationwiththedoorintheopenpositionbeforelocking

closeddoor.Forbestoperation,lubricateasrequired.

Note:ForBILCOdoorsmanufacturedbefore1964,a1/2”deep

notchmustbecutinthecoverreinforcingmembertoaccommo-

datetheslideboltofthenewkeyedlock.SeeSECTIONA-Aon

holetemplate.

Operation

From Outside

ToLock:Turnhandlecounterclockwise.

Tounlock:Opendustcap,insertkey,turnkeyclockwise.

From Inside

ToLock:Pushslidebar.

ToUnlock:Pushreleasetab.

The BILCO Company

Phone:800-854-9724

Email:[email protected]

Website:www.bilco.com

ABC226R-2.0

Number Part # Qty Description Number Part # Qty Description

1 3ABC223 2 Keys 11 3ABC225 1 Handle

2 3ABC223 1 LockCylinder 12 3ABC220 1 HandleGasket

3 3ABC224 1 RubberDustCap 13 3SD2612 4 NeopreneWashers

4 3ABC224 1 CylinderLockWasher 14 3ABC230-P 1 CylinderRetainer

5 3ABC223 1 CylinderNut 15 3ABC221-P 1 MountingBracket

6 3SD1978SS 6 #10-24LockNut 16 3ABC222 1 LockAssembly

7 3SD1980SS 4 1/4-20LockNut 17 3SD2610SS 2 #10-24x3/4”MachineScrew

8 3ABC245 1 LockReleaseCap 18 3SD2611SS 4 1/4-20x3/4”RibbedNeckCarriageBolt

9 3ABC247 1 CylinderShaftCap 19 3SD2610SS 4 #10-24x3/4”MachineScrew

10 3ABC246 1 HandleShaftCap

Thebasementdoorlockusesauniquekeythatisnotreadilyavailablefromlocksmithsorhomecenters.

PleasecontacttheBILCOcustomerservicedepartmentforreplacementkeys.

Bilco BD LOCK Installation guide

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