SICK MICS3/OS3 electr. protection hood Operating instructions
- Type
- Operating instructions
SICK MICS3/OS3 electr. protection hood is designed to protect safety laser scanners from the influences of weather, such as sunlight, rain, snow as well as contamination.
The protection hood is an accessory for SICK microScan3 and outdorScan3 safety laser scanners.
Together, they can be used for many safety applications, like:
- Access control
- Area protection
- Machine guarding
- Collision avoidance
SICK MICS3/OS3 electr. protection hood is designed to protect safety laser scanners from the influences of weather, such as sunlight, rain, snow as well as contamination.
The protection hood is an accessory for SICK microScan3 and outdorScan3 safety laser scanners.
Together, they can be used for many safety applications, like:
- Access control
- Area protection
- Machine guarding
- Collision avoidance
MMMI
MMMOPERATING INSTRUCTIONS
O P E R A T I N G I N S T R U C T I O N S
MICS3/OS3 electr. protection hood
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Described product
MICS3/OS3 electr. protection hood
Manufacturer
SICK AG
Erwin-Sick-Straße 1 · 79183 Waldkirch · Germany
Phone: +49 7641 469-0
www.sick.com
Legal notes
This work is protected by copyright. The associated rights are reserved
by SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the statutory provisions of copyright law.
Any modification, abridgment or translation of this document is prohibited without the
express written
permission of SICK AG.
The trademarks mentioned in this document are the property of their respective owners.
© SICK. All rights reserved.
Original document
This document is an original document of SICK AG.
CONTENT
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1 About this document................................................................................. 5
1.1 Limitation of liability........................................................................................ 5
1.2 Purpose of this document............................................................................... 5
1.3 Target groups .................................................................................................. 5
1.4 Further information ......................................................................................... 5
1.5 Additional technical documentation/information ......................................... 6
1.6 Document conventions ................................................................................... 6
2 Safety Information..................................................................................... 7
2.1 Intended use ................................................................................................... 7
2.2 General safety notes....................................................................................... 7
2.3 Requirements for the qualification of personnel........................................... 7
2.4 System warranty.............................................................................................. 8
2.5 Safety conventions.......................................................................................... 8
2.6 Warning symbols on the system components ............................................... 8
2.7 Mandatory symbols ......................................................................................... 9
2.8 Safety notes .................................................................................................... 9
3 Product Description.................................................................................11
3.1 Safety switch .................................................................................................12
3.2 Cable fasteners .............................................................................................12
3.3 Technical data...............................................................................................13
3.4 Mounting kit 1a .............................................................................................13
4 Installation ................................................................................................15
4.1 Preparing support unit ..................................................................................15
4.2 Mounting plate ..............................................................................................16
4.2.1 Support unit - customer object.....................................................17
4.2.2 Mechanical interface ....................................................................17
4.3 Installation process.......................................................................................18
4.4 M12 4-pin A-coded male connector.............................................................19
4.4.1 Contact assignment......................................................................20
5 Commissioning ........................................................................................21
5.1 Example internal circuitry - DC motor pole reversing circuit .......................21
5.2 Safety switch .................................................................................................22
5.2.1 Signal release for laser scanner ..................................................22
6 Maintenance.............................................................................................23
6.1 Cleaning.........................................................................................................23
6.2 Actuator exchange ........................................................................................23
6.3 Safety switch .................................................................................................26
6.4 Spare parts list ..............................................................................................27
7 Disposal.....................................................................................................29
Content
CONTENT
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ABOUT THIS DOCUMENT 1
1 About this document
1.1 Limitation of liability
1.2 Purpose of this document
This document describes the MICS3/OS3 electr. protection hood
1.3 Target groups
This document is intended for qualified persons who install, operate and do maintenance
work on the MICS3/OS3 electr. protection hood.
1.4 Further information
Special local conditions
The local laws, regulations, technical rules and internal company operating instructions at
the operation site must be observed.
Storage of documents
This document and other relevant technical documentation/information:
● Must be kept available for reference.
● Must be handed over to new system operators/new specialist personnel.
Note
This document about the MICS3/OS3 electr. protection hood:
● Contains information that is required during the life cycle.
● Must be made available to all those who work with it.
● Must be read through carefully and it must be ensured that the contents are fully
understood.
Note
Applicable standards and regulations, the latest state of technological development, and
the many years of knowledge and experience of the manufacturer have all been taken
into account when assembling the data and information contained in this document.
We would therefore like to point out that the manufacturer accepts no liability in particu-
lar in the following cases:
● Failure to observe this document.
● Non-compliance with notes and regulations.
● Unauthorized mounting and installation.
● Unauthorized technical and other modifications.
● Use of spare parts, wear and tear parts, and accessories not authorized by the manu-
facturer.
● Unauthorized changes, adjustments and/or manipulations.
● Failure to perform and document regular maintenance work.
The actual scope of delivery may differ from the features and illustrations shown here
where special variants are involved, if optional extras have been ordered, or as a result of
the latest technical changes.
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1 ABOUT THIS DOCUMENT
1.5 Additional technical documentation/information
● SICK operating instructions for safety laser scanners
The SICK operating instructions are available at www.sick.com.
Use document ID.
● Parts supplier installation and operating manual
1.6 Document conventions
Required tools
▸ Action to be taken
Result of action
All measurement units used in this document are metric.
Subject to change without notice.
Figures may differ from the actual design.
Document ID Product Manufacturer
outdoorScan3 (oS3)
8023151 outdoorScan3 Core I/O SICK
8021154 outdoorScan3 EtherNet/IP
TM
SICK
microScan3 Core (MICS3 Core) - only for indoor use
8016345
microScan3 Core I/O SICK
8017783
microScan3 Core I/O AIDA SICK
8021912
microScan3 Core EFI-pro SICK
8021218
microScan3 Core PROFINET SICK
8020199
microScan3 Core EtherNET/IP SICK
8025219
microScan3 Core EtherCAT SICK
microScan3 Pro (MICS3 Pro) - only for indoor use
8021912
microScan3 Pro EFI-pro SICK
8021218
microScan3 Pro PROFINET SICK
8020199
microScan3 Pro EtherNET/IP SICK
8025219
microScan3 Pro EtherCAT SICK
Non-contact safety switch
8023340
IME2S12-04B4DC0 SICK
Actuator Manufacturer
Electrak 1 electromechanical linear actuator
THOMSON
Reference to another document
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SAFETY INFORMATION 2
2 Safety Information
2.1 Intended use
The MICS3/OS3 electr. protection hood with part no. 2116001 is an accessory for SICK
microScan3 and outdorScan3 safety laser scanners. The protection hood is designed to
protect against the influences of weather, such as sunlight, rain and snow as well as con-
tamination.
The notes and technical data below must also be adhered to and observed.
Intended use also includes observance of these operating instructions, in particular the
safety notes.
2.2 General safety notes
▸ Please read this document through carefully and observe all the safety notes and infor-
mation before working on the MICS3/OS3 electr. protection hood.
▸ Only qualified persons from the relevant departments are permitted to work on the
MICS3/OS3 electr. protection hood.
▸ When working on the MICS3/OS3 electr. protection hood, disconnect the voltage supply
and secure it against being switched on again.
▸ Follow local regulations.
▸ Follow all local regulations relating to working with electrical components.
▸ Only authorized persons are permitted to access the MICS3/OS3 electr. protection
hood.
Transport damage
Damage to the individual components can lead to malfunctions of the system as a whole.
▸ Do not ignore any damage caused to system components during transport.
▸ In case of damage, contact SICK Service.
2.3 Requirements for the qualification of personnel
Only qualified persons with the relevant technical expertise are permitted to work on the
MICS3/OS3 electr. protection hood.
● Qualified persons have the specialist training, skills, experience and knowledge of the
relevant regulations and standards needed to be able to perform work assigned to them
and to identify and avoid any potential dangers independently.
● Electricians have the professional training, skills, experience and knowledge of the rele-
vant standards and provisions needed to work on electrical systems and to detect and
avoid any potential dangers independently.
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2 SAFETY INFORMATION
2.4 System warranty
No warranty claims will be accepted if:
▸ The safety notes and measures in this document are not observed.
▸ Parts or components of the MICS3/OS3 electr. protection hood have been installed,
mounted or modified without authorization.
▸ The MICS3/OS3 electr. protection hood has been altered or modified.
2.5 Safety conventions
The warnings used in this manual have the following meanings:
2.6 Warning symbols on the system components
Warning labels must not be removed or covered up. If labels are missing, these must be
affixed. Damaged labels must be replaced.
DANGER
Identifies a situation presenting danger, which will lead to death or serious injuries if
not prevented.
WARNING
Identifies a situation presenting danger, which may lead to death or serious injuries
if not prevented.
CAUTION
Identifies a situation presenting danger, which may lead to minor or moderate inju-
ries if not prevented.
WARNING
Identifies a situation that may lead to property damage to the system or products in its
vicinity if not observed.
Note
Important information and useful notes.
Symbol Meaning
Hazardous point warning
Hazardous electrical voltage warning
Warning of invisible laser radiation
Warning of hand injuries caused by crushing
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SAFETY INFORMATION 2
2.7 Mandatory symbols
Mandatory symbols indicate a measure required to protect personal health and / or avoid
the risk of personal injury.
Mandatory symbols on the system must not be removed or covered. If mandatory symbols
(labels) are missing, these must be affixed. Damaged symbols must be replaced.
2.8 Safety notes
Symbol Meaning
Read document
Disconnect before maintenance or repairs
WARNING
Hazard due to hand injuries caused by crushing
▸ When working on the protection hood, disconnect the voltage supply and
secure it against being switched on again.
▸ Wear appropriate safety gloves.
WARNING
Invisible laser radiation on safety laser scanner
Laser class 1M
▸ The accessible laser of the safety laser scanner is not hazardous as long as the
beam cross section is not reduced by optical instruments, such as magnifying
glasses, lenses, telescopes.
▸ The curved part of the optics cover is the outlet for the laser radiation.
▸ The laser marking is located on the underside of the safety laser scanner.
▸ You must comply with the latest version of the applicable laser safety regula-
tions.
Further information on laser radiation can be found in the corresponding SICK
operating instructions of the safety laser scanners.
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2 SAFETY INFORMATION
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PRODUCT DESCRIPTION 3
3 Product Description
Movable housing for increasing availability and protecting the sensor system from mechan-
ical damage, weather influences and during manual travel movements (hood closed), e.g.
from salt spray, water spray or swirling dirt particles.
The protection hood is opened and closed electrically.
Fig. 1: Components of the protection hood
Legend
1
Hood, removable
2
Upper bridge
3
Mounting plate
4
M12 4-pin A-coded male connector with cable to actuator
Further attachment options on right and left side
see Chapter 4.2 Mounting plate, page 16
5
Strut
6
Lower bridge
7
Actuator
8
Linear shaft
9
Linear ball bearing
10
Mounting kit 1a
11
Laser scanner (not included with delivery)
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3 PRODUCT DESCRIPTION
3.1 Safety switch
Function
● Detection of upper protection hood position
This ensures that the open protection hood does not affect the scanning field.
Fig. 2: Safety switch
3.2 Cable fasteners
Cable fasteners should be laid as shown in Fig. 3:.
Fig. 3: Cable fasteners on the safety laser scanner and feed-through to the rear
Legend
1
Safety switch
Further information on the IME2S safety switch can be found in the correspond-
ing SICK operating instructions.
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PRODUCT DESCRIPTION 3
3.3 Technical data
3.4 Mounting kit 1a
Features
● Mounting kit 1a is pre-mounted to the mounting bracket
● Fastening safety laser scanner under the hood
● SICK part number 2073851
Fig. 4: Mounting kit 1a
Material Stainless steel, aluminum
Dimensions when in closed status width x
height x length 217 x 232 x 284 mm
Communication interface - actuator 24 V
Imax 1.9A
Connection - M12 4-pin A-coded male connec-
tor
Ambient operating temperature -25 ° ... +50 °C
Actuator protection class IP66
Actuator stroke 72 mm
Weight:
– Protection hood without scanner
– Protection hood with scanner
6.5 kg
7.9 kg
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3 PRODUCT DESCRIPTION
Fig. 5: Mounting kit 1a on mounting bracket
For information on mounting the safety laser scanner to mounting kit 1a, please
refer to the relevant SICK operating instructions, see
Chapter 1.5 Additional technical documentation/information, page 6
Legend
1
Mounting kit 1a
2
Mounting bracket
Mounting kit 1a must be mounted to the two upper bore
holes on the mounting bracket to fasten the oS3 safety
laser scanner.
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INSTALLATION 4
4 Installation
4.1 Preparing support unit
A support unit/mounting plate must be prepared to mount the protection hood. Observe
dimensions.
Fig. 6: Dimensional drawing
For mounting position 1 (to the rear, see Chapter 4.2 Mounting plate, page 16), an opening
must be provided for the supply connection of the M12 4-pin A-coded male connector.
The male connector requires an opening in the customer object (machine/wall) with a
diameter of at least 45 mm.
CAUTION Hazard due to hand injuries caused by crushing
▸ During the entire installation phase, the MICS3/OS3 electr. protection hood is
disconnected from the voltage.
Legend
1
Protection hood open
2
Protection hood closed
3
Mounting with 2x M8 screw, washers and self-locking nuts. Recom-
mended screw strength 10.1, stainless steel
4
Scan plane
5
Base
6
Laser scanner field of view
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4 INSTALLATION
4.2 Mounting plate
The mounting plate connects the MICS3/OS3 electr. protection hood to the customer
object (machine/wall).
Three positions of the M12 male connector are available for flexible connection.
Fig. 7: Mounting plate - M12 male connector connection variants
Fig. 8: Mounting plate
Legend
1
M12 male connector to the rear
2
M12 male connector to the right
3
M12 male connector to the left
Legend
1
Bore hole for M12 4-pin A-coded male connector
2
M8 slot with setting option ± 10°
3
Mounting on frame
4
Mounting on frame with setting option ± 10°
5
Alternative position for M12 4-pin A-coded male connector
(both sides possible)
6
Bore hole for M8 screw (slot 20 mm)
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INSTALLATION 4
4.2.1 Support unit - customer object
Fig. 9: Free space for M12 male connector
4.2.2 Mechanical interface
Function: Picking up and positioning the protection hood in relation to the scan plane.
Provided by the customer.
Fig. 10: Example of interface dimensional drawing
Important note
The carrier unit on the customer object must be stable enough so that the sensor neither
vibrates nor the scan field height (> 200 mm) is changed during the travel movements
Legend
1
Free space for M12 4-pin A-coded male connector, diameter
45 mm
2
Alternative position for side attachment of the M12 male connec-
tor
(both sides possible)
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4 INSTALLATION
Observe scan plane, see also dimensional drawing Fig. 6/page 15.
4.3 Installation process
Provide tools for the screw type used.
▸ Loosed knurled screws on the protection hood and remove hood.
▸ Mount protection hood mechanism to the support unit (M8 screws).
▸ Check the mobility of the protection hood mechanism by hand (up and down move-
ment).
▸ Mount safety laser scanner to mounting kit 1a.
Observe the installation instructions in the corresponding SICK operating instructions.
▸ Seal unused connections with sealing caps.
▸ Connect the cables to the safety laser scanner. Observe cable routing.
▸ For tightening torque of plug connector and protective caps, see the laser scanner oper-
ating instructions.
Fig. 11: Safety laser scanner connecting cables and cable routing to the rear
CAUTION Hazard due to hand injuries caused by crushing
▸ During the entire installation phase, the MICS3/OS3 electr. protection hood is
not connected to the control and is de-energized.
Note
Installation sequence:
▸ Mount the protection hood without safety laser scanner to the support unit.
▸ Mount safety laser scanner to the protection hood.
CAUTION Hazard due to hand injuries caused by crushing
▸ Wear safety gloves.
Legend
1
Voltage supply XD1
2
Cable tie for fixing cables
3
Ethernet XF1
4
Ethernet XF2
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INSTALLATION 4
▸
Seal unused connections with sealing caps.
▸ Connect actuator supply cable.
M12 4-pin A-coded male connector
▸ Mount protection hood and fasten by hand with knurled screws.
Installation of the protection hood is complete.
4.4 M12 4-pin A-coded male connector
The M12 4-pin A-coded male connector must be connected to the actuator motor.
Fig. 12: M12 male connector with actuator connected
Legend
1
M12 4-pin A-coded male connector
2
Cable fixed with cable tie
3
Insulation hose through connection point
4
Actuator motor
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4 INSTALLATION
4.4.1 Contact assignment
Fig. 13: M12 male connector pin arrangement - circuit diagram (contact assignment)
● The actuator motor is connected to pin 1 and 2.
● Pin 1 = yellow motor connection brown connecting cable
● Pin 2 = red motor connection white connecting cable
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SICK MICS3/OS3 electr. protection hood Operating instructions
- Type
- Operating instructions
SICK MICS3/OS3 electr. protection hood is designed to protect safety laser scanners from the influences of weather, such as sunlight, rain, snow as well as contamination.
The protection hood is an accessory for SICK microScan3 and outdorScan3 safety laser scanners.
Together, they can be used for many safety applications, like:
- Access control
- Area protection
- Machine guarding
- Collision avoidance
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