MyBinding Morgana 775821 User manual

MyBinding
Brand
MyBinding
Model
Morgana 775821
Type
User manual
Morgana DigiCreaser 33
Automatic Creasing
Machine
Instruction Manual
ISSUE 5 SEPTEMBER
2007
70-087
HANDFEDDOCUMENT
CREASINGMACHINE
OPERATORS MANUAL
DigiCreaser
SERIALNo.770264KFADONWARDS
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Page2
HANDFEDCREASING
INTRODUCTION
TheMorganaDigicreaser PAGE 3
THEDIGICREASER
LabelledPhotograph 6
THECONTROLS
Thecontrolpanel 7
Featuresonthecontrolpanel 7
QUICKSTARTGUIDE 8
OPERATINGTHEDIGICREASER
Settingthemachine 10
Programmingthemachine 11
Readingstoredprogrammes 12
Paperjamming 12
THESTACKERASSEMBLY
SettingtheStackerunit 13
PERFORATING
Equipment,spares 15
Settingthemachine 16
THEBLADEASSEMBLY
Settingthebladepressure
18
Settingthebladealignment 19
REPLACINGCREASINGBLADESETS
Installingnewbladesets 20
Spares 21
TROUBLESHOOTING 22
INDEX
DISPATCHKIT 24
ACCESSORIES&OPTIONS 25
RECOMMENDEDSPARES 26
SAFETYDo’s&Don’ts
4
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Page3
SYSTEM
DigiCreaser
INTRODUCTION
DigiCreaser
TheMorganaDigicreaserisafullyautomatic,afterfeeding,creasing
systemdesignedforusewithbothconventionallithoanddigitalprinters.
TheDigicreaseriscapableofcreasingsheetsizestoamaximumof
630mmx330mm(24.8”x13”)andweightsupto400gsm.
Uptoninecreasescanbeprogrammedtoasinglesheet.
Thecreaseisprogrammedfromtheleadingedgeofthesheetusingthe
controlsonthefrontpanel.
Aminimumdistancebetweencreasesis0.1mm.
TheDigicreaserhasuptonineavailablememoryaddressesfor
programmedcreasingoperations.
Thebladeandanvilaremechanicallycontrolledovertheirentirelength
andcanbeadjustedtoaccommodatevariousweightsofmedia.
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Page4
HANDFEDCREASING
SafetyDo’s&Don’ts
SafetyDo’s&Don’ts
Do-operatewiththedesignatedACcurrentonly.Useanexclusiveoutlet,as
overloadingmaycausefireoranelectricshock.
Do-installthepowercordoutofthewaytoavoidatrippinghazard.
Do-bewareoffingertrapswhenreplacingrollercassetteandfoldplates.
Donot-installthemachineinanunstableplacesuchthatittiltsorshakes.
Donot-unplugtheplugorunplugthepowercordfromtheoutletwithawethand,
thiscancauseanelectricshock.
Donot-unscrewandremoveanycoversfromthemachine,asitcancausean
electricshockorinjury.
Do-readthisoperatormanualfullybeforeoperatingthemachine.
Donot-placereceptaclescontainingliquidsonanysurface.
Donot-adjustanypartofthemachinewhilstrollersarerunning
Donot-operatethemachinewithlooseortrailingclothingorloosehair.
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Page5
SYSTEM
DigiCreaser
BLANK
PAGE
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Page6
HANDFEDDOCUMENTCREASINGMACHINE
Keytophotographbelow
1
Rollertilthandle
6
2 Stackerassembly
7
Adjustablesidelay
ExitGuard
3
8
Backstop
4
Thedisplayunit
9
Fixedsidelay
5
10
Rollertiltknob
Digicreaser
DIGICREASER
Fuses
ControlPanel
HANDFEDCREASING
11
12
StackerGuideRH
StackerGuideLH
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Page7
SYSTEM
TheControlPanelhousestheSelectionSwitch,SystemSwitch,andan
industrystandardEmergencyStopswitchwhichwillstopallpowergoing
tothemachinewhenactivated.
THECONTROLS
TheDisplayUnitandtheSwitchesontheControlPanelallowthe
operatortoread,edit,createandinitiatenumerouscreasingprograms
withinthememory.
THECONTROLPANEL
SystemSwitch
EmergencyStopSwitch
SelectionSwitch
DigiCreaser
FeaturesontheControlPanel
SelectionSwitch
Allowstheoperatortoscrollthroughstoredaddressesandprograms,andtoseta
creaseposition.
Systemswitch
Whenactivatedthesystemswitchwilloperatethemotorsinordertobeginthe
creasingsequence.
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Page8
Settingthemachine
1.
3.
Placethestocktobecreasedontotheloadingtableagainstthe
fixedsidelay.
Positiontheadjustablesidelaysothatthegapbetweenthepaperstack
andthesidelayisapproximately0.5mm(1/64inch)
TurntheEmergencyStopbuttonclockwisetoswitchthepoweron.
Thedisplayunitisnowilluminated,atypicalstartupdisplaymenuis
shownbelow.
Thearrowsonthedisplaydenotethedirectioninwhichtheselection
switchmustbemovedinordertoaccessthevarioussub-menus.
NOTE:-
2.
HANDFEDCREASING
4. Followingthearrowsonthedisplayunit;movetheselectionswitchto
therighttoselect(i.e.Settingthecreasepositions),atypicalSetup
displayisshownbelow.
5. Followingthearrowsonthedisplayunit;movetheselectionswitchdown
tosetthecreases.The1stCreaseisnowselected.
QuickStartGuide
2ndCrease0.0
1stCrease148.0
Home
More
SetCreases
2Creases
Program3
Total20
Zero
Setup
Tools
Feed
Back
Tens Decimals
2ndCrease0.0
(1stCrease148.0)
SetCreases
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Page9
SYSTEM
QuickStartGuide
DigiCreaser
Movetheselectionswitchtothelefttoselectthe,ortotherighttoTens
select.Theor(whicheverhasbeenselected)DecimalsTensDecimals
canthenbeadjustedbyrotatingtheSelectionSwitch,(clockwiseto
increaseoranti-clockwisetodecrease).
7. Tosetthe2ndCreasepositionmovetheselectionswitchdown;the2nd
Creaseisselectedandcanbesetasdescribedinstep6.Above
8. Furthercreasescanbesetinthisway,uptoamaximumofnine
9. Whentherequiredcreaseshavebeenset,movetheselectionswitchup
stepbystepuntilthedisplaycontainstheword,seebelow.Feed
15.
16.
PresstheSystemSwitchdown,thedisplaywillmomentarilyread Please
Movetheselectionswitchdowntoselect,andfeedthesheetsFeed
creases.
WaitInitiatingHighSpeedLowSpeed.andthenreturntoshowor
17.
individuallyintotherollers.
Whenthesheetshavebeenfedintothemachineandcreased;movethe
selectionswitchup,toselect,andthenpresstheSystemStopFeeding
Switchuptostopthemachine.
10.
11.
Movetheselectionswitchtotherighttoselect.Setup
Movetheselectionswitchtotherightagaintoselect.More
12.
Movetheselectionswitchupordowntoselector.HighSpeedLowSpeed
13.
Movetheselectionswitchtotherighttoselect.Ok
14.
Movetheselectionswitchupstepbystepuntilthedisplaycontainsthe
word.Feed
2Creases
Program3
Total20
Zero
Setup
Tools
Feed
6.
Back
Tens Decimals
3rdCrease0.0
(2ndCrease000.0)
SetCreases
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Page10
HANDFEDCREASING
SettingtheAdjustableSideLay
Placethepaperstackontotheloadingtableandslideuptothefixedsidelay.
Positiontheadjustablesidelayuptowardsthepaperstack,allowagapofapprox.
0.5mm(1/64inch) betweenthepaperandthesidelay.
SettingtheRollerTiltMechanism
Therollertiltmechanismhasbeendesignedtocompensateforwhenthecreasing
positiononthesheetisnotsquare.Thiscouldbeduetoaninaccuracyinthemediaorif
therollertiltmechanismhasbeenincorrectlyset.Themechanismwillbesettozero
(square)whenthemachineissupplied.
Tosetthemechanism,unlocktherollertiltknoblocatedbelowtherollertiltinghandleby
turninganti-clockwise.Movetherollertilthandleleftorrightinordertocompensatefor
anyinaccuracy.Whenthepositionisset,ensuretolocktherollertiltknobbefore
operatingthemachine.Repeattheaboveprocedureuntilthecreasingpositionissquare.
Settingthepositionsofdrivewheelsandhubs
Itisimportantthatthedrivewheelsanddrivehubsontherollershaftsarearrangedevenly
acrossthewidthofthemediabeingcreased.Thisisdonetoensurethatthemediais
accuratelydrivenandsupportedthroughtherollers.
Thedrivewheelsandhubsarefixedtotherollersbymeansofagrubscrew.Tolocate
thisgrubscrewtherollerscanberotatedbyoperatingthemotormanually.
DONOTROTATETHEDRIVEROLLERSBYHAND.
Tooperatethemotorsmanually,switchthemachine‘on’attheEmergencyStopswitch.
Followingthearrowsonthedisplayunit,movetheselectionswitchtothelefttoselect
Tools,thedisplaywillnowshowtheToolssub-menu.Pressthesystemswitchdownand
thenmovetheselectionswitchtotheleftortotheright,torotatetherollersinshortpulses.
Thisprocedureshouldberepeatedwheninstallingperforatingbladesandanvilsontothe
drivewheelsandhubs.
FIG10.1
Lifttheexitguardtoseeifthegrubscrewsinthedrivewheelsandhubscanbeseen.Ifthe
grubscrewscannotbeseen,lowertheexitguardandrotatetherollersbymovingthe
selectionswitchtotheleftortotheright.Loosenthedrivewheelsandhubswitha2mm
allenkey.ArrangethedrivewheelsandhubsasshowninFIG10.1.Inordertoavoid
markingonsometypesofmediaensureagapbetweenthedrivewheelsandhubs.
OperatingtheDigicreaser
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SYSTEM
OperatingtheDigicreaser
DigiCreaser
Programmingthemachine
1.Switchthepower‘on’byturningtheEmergencystopbuttonclockwise
toreleasethesafetylatch.Thedisplayisnowswitchedon.
Settingthecreasepositions
2. Movetheselectionswitchup,oneclickatatime,untilthestartupmenuisdisplayed
asshownbelow.
Storingthecreasepositions
3.
Oncethecreasepositionsarecorrectlyentered,theycanbestoredasfollows.
(i)Movetheselectionswitchup,oneclickatatime,untilthedisplaycontainstheword
More.
(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains
theword.Programs
(iii)Movetheselectionswitchdowntoselect SaveAllSettings.
(iv)Movetheselectionswitchtotherighttoselect.Ok
(v)Movetheselectionswitchtotherightortothelefttoselectto.Program1Program9
(vi)Movetheselectionswitchuptosavetheprogramintheselectedprogramnumber.
(vii)Movetheselectionswitchuptoselect Ok.
(i)Movetheselectionswitchtotherighttoselect.Setup
(ii)Movetheselectionswitchdowntoselect.SetCreases
(iii)Movetheselectionswitchtothelefttoselect,ortotherighttoselectTens
Decimals.
(iv)Theor(whicheverhasbeenselected)canthenbeadjustedbyTensDecimals
RotatingtheSelectionSwitch,(clockwisetoincreaseoranti-clockwisetodecrease).
(v)Adjustallotherdigitsforthe1stCreasepositionasdescribedinsteps(iii)and(iv),
(vi)Movetheselectionswitchdowntoselectthe2ndCrease.Thesecondcreasewill
(vii)Setthe2ndCreasepositionasdescribedinsteps(iii)to(v)above.
Furthercreasescanbesetinthisway,uptoamaximumofninecreases.
(I.e.movetheselectionswitchtothelefttoselecttheTensortotherighttoselect
DecimalsandthenrotatetheSelectionSwitchtoadjustitsvalue.
automaticallystartat0000.0. Creasepositionscanbesetinincrementsof0.1mm.
2Creases
Program3
Total20
Zero
Setup
Tools
Feed
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Page12
OperatingtheDigicreaser
HANDFEDCREASING
Runningthemachine
5.
Torunthejobwiththeselectedsettings.
(iii)Whenthesheetshavebeenfedintothemachineandcreased;movethe
selectionswitchup,toselect,andthenpresstheSystemSwitchStopFeeding
uptostopthemachine.
(i) PresstheSystemSwitchdown,thedisplaywillmomentarilyread PleaseWait
InitiatingHighSpeedLowSpeedandthenreturntoshowor.
Readingstoredprograms
Anyoftheninestoredprogramscanbeaccessedandreadasfollows:-
(i)Fromthestartupmenu,movetheselectionswitchtotherighttoselect.Setup
(ii)Movetheselectionswitchtotheright,oneclickatatime,untilthedisplaycontains
theword.Program
(iii)Movetheselectionswitchdowntoselect,.SelectRetrieveSettings
(v)Movetheselectionswitchtotherighttoselect,.Oki
(v)Movetheselectionswitchtotherightortothelefttoselect,to.Program1Program9
(vi)Movetheselectionswitchuptoselect,.Load
(vii)Movetheselectionswitchupagaintoselect,.Ok
Thedetailsoftheselectedprogramcannowbeviewedoredited.
Paperjamming
Intheeventofapaperjamoccurringwhilstthemachineisoperatingthedisplaywill
read PaperJam. Inordertoremovethepapercausingthejam,movetheselectionswitch
totheleftortotherighttodrivethepaperforwardsorbackwardsinshortpulses.
SettingtheSpeed(HighSpeedorLowSpeed)
4.
(i)Movetheselectionswitchtotherighttoselect.Setup
(ii)Movetheselectionswitchtotherightagaintoselect.More
(iii)Movetheselectionswitchupordowntoselector.HighSpeedLowSpeed
(iv)Movetheselectionswitchtotherighttoselect.Ok
(ii)Movetheselectionswitchdowntoselect,andfeedthesheetsindividuallyFeed
intotherollers.
(v)Movetheselectionswitchup,stepbystep,untilthedisplaycontainsthe
word.Feed
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Page13
SYSTEM
DigiCreaser
ThestackerunitontheDigicreaserisusedtocatchthesheetsoncetheyhavebeen
creasedorperforated.
SettingtheStackerassembly
1. Assemblethestackerunittothemachineasshowninfig13.1below.
Important
Ensurethatthestackerunithasbeenassembledtothemachineproperly.However,
ifithasnot,theconnectiononthemagneticswitchwillbebrokenandthemachine
willnotoperate(seeTroubleshootingpagesfordetails).
Therearetwosideguidesonthestackerunit;alefthandedguideandarighthanded
Theguideswillcontrolthewayinwhichthepaperiscollatedbysettingtheirpositions
onthestackerbed.
2.
3.
Placeasinglesheet(fromthestacktobecreased/perforated)ontothestackerbed
againstthe‘lefthand’guide.
Positionthe‘righthand’sideguideontothestackerbedleavingaminimum
clearanceofapproximately1mmeachsideofthesheet.
guide.
BACKSTOP
LEFTHAND
SIDEGUIDE
RIGHTHAND
SIDEGUIDE
TheStackerAssembly
SCALE
BACKSTOP
FLANGE
BACKSTOP
FLANGE
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HANDFEDCREASING
TheStackerAssembly
4.
5.
Whilstthesheetisbetweenthetwoguidesonthestackerbed,setthedistance
betweenthetopofthesheetandthebackstopflangestoapproximately5mm.
Forshortersheets,thebackstopcanbeused(asshowninFIG13.1toadjustthe
positionofthepaperstack.
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Page15
SYSTEM
DigiCreaser
Perforating
Oncethemachineisset-up,theDigicreasercanbeusedtoperforateorcrease.
Note
Perforatingandcreasingcanbecarriedoutsimultaneously.However,ifany
adjustmentismadetotherollertiltmechanisminordertocompensateforthe
perforationlinebeing’outofsquare’,thismayeffecttheaccuracyofthecrease.If
thisoccurscreasingandperforatingmustbecarriedoutasseparateoperations.
Thecomponentsandtoolsrequiredtoinstalltheperforatorarecontainedinthedespatch
kitsuppliedwiththemachine,theyarelistedbelow.
1off Setofstandardperforation‘56tooth’blades.
1off Setofstandardhardenedanvils.
1off Perforatorstripper.
1off Scoringwheel
1off 3mmbondhuswrench/allenkey
1off 2mmbondhuswrench/allenkey
Theperforatorbladesaresplitintotwomatchinghalves
andarefittedtothedrivewheelsasshowninthephotograph
usingthefourscrewssupplied.
Ahardenedanvilisfittedtothedrivehubasshowninthe
photographalsousingthefourscrewssupplied.Againthe
anvilsaremadefrommatchinghalves.
Important:Theperforatorbladesareverysharpand
caremustbetakenwhilsthandling.
Donotmixthematchingpairsofbladesoranvils.
Perforating‘Spares’kits
Forperforatingandothertypesofpaper,variousspareskitsareavailablewhichcanbe
assembledtothemachineinthesamefashion.Theyarelistedbelowalongwitharange
ofscoringwheels,
Perforatingblades 56teeth PartNumber 1-99-41 – Standardstock/
fineperforations.
28teeth PartNumber 1-99-12 – Mediumstock/
mediumperforations.
20teeth PartNumber 1-99-10 – Heavystock/
coarseperforations.
Anvils Standard PartNumber 1-99-35 – Forallbladetypes
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HANDFEDCREASING
Allofthebladesandanvilsaresuppliedwithfixings.
*Perforatorstripper Standard PartNumber 78-013
*Itisrecommendedthatformultipleperforations,aseparateperforatorstripperisusedfor
everyperforatingbladesetfittedinthecreasingunit.
Settingthemachine
1. Turnthemainssupplytothemachine‘off’.
2. Removethestackerunitandopentheexitguard.
3. Locateandremovetheblades/anvilsfromthedespatchkitsuppliedwiththe
machine.
4. Usingthe2mmallenkey(supplied),loosenthe drivewheelthatistoaccommodate
theblades.
5. Slidethedrivewheelawayfromanyobstructingdrivewheelsorhubsinorderto
mounttheblades.
6. Usingthe2.5mmallenkey(supplied),takeone
ofthematchingpairsandmountontothe drive
wheel.Donotsecuretheblade.
7. Mounttheothermatchingpairtothedrivewheel
asshown(fig16.1).Securethebladestothe
wheelensuringnottoovertightengrubscrew.
8. Markonasinglesheetthedesiredperforating
position.Feedthesheetthroughthemachine
manuallyuntilthemarkcanbeseen.Usethis
marktoassistinfixingthe positionofthe
perforatingdrivewheeltotherollerdriveshaft.
9. Usingthe2mmallenkey,loosenthedrivehub
nearesttheperforatingdrive.Slidethedrivehub
awayfromanyobstructingdrivewheelsorhubs
inordertomounttheanvils.
10. Usingthe2,5mmallenkey,takeoneofthe
matchingpairsofanvilsandmounttothedrive
hub.Donotsecuretheanvil.
FIG16.2
FIG16.1
Perforating
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Page17
SYSTEM
DigiCreaser
Perforating
11. Mounttheotheranvilensuringthattheyhavematchedonthedrivehub.Securethe
anviltothehubensuringnottoovertightengrubscrewasshowninfig16.2.
12. Slidethedrivehubtowardstheperforatingdrivewheeluntilthereisaclearance
of0.5mm.
13. Topreventdamagetothebladesortheanvils,donotforcethedrivewheelagainst
thehub.
14. Fixtheperforatorstripperadjacenttothedrivewheelandbladeasshown.
15. Operatethemachineandtesttheperforationsforform.
Itisimportantthatthedrivehubsarearrangedevenlyacrossthewidthofthepaper
inordertoreducetheriskofjamming.
Formultipleperforationsrepeattheaboveprocedure.
Alwaysremovebladesandanvilsoncetheperforatingoperationhasbeen
completedtoavoidmarkingondigitalordelicatemedia.
5
2
1
3
4
FIG17.1
Fig17.1
14
25
3
demonstratesatypicalset-upforperforatingsheets.
PerforatingdrivewheelwithmountedbladesDrivehubwithmountedanvils
PerforatorstripperStandarddrivehub
Standarddrivewheel
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Page18
HANDFEDCREASING
TheBladeAssembly
Adjustingthebladepressure(nopaperrequired)
1.(i)Switchthepower‘on’byturningtheEmergencystopbuttonclockwisetoreleasethe
safetylatch.Thedisplayisnowswitchedonandwillshowthestartupmenuas
shownbelow.
(ii)Movetheselectionswitchtothelefttoselect.Tools
(iii)Movetheselectionswitchdowntoselect.SetBladePressure
(iv)Pressthesystemswitchdown.
(v)Movetheselectionswitchtotheright,themachinewillactivateandthebladewill
movetotopdeadcenter.Thedisplaywillnowread BladeismovingtoTOPDEAD
CENTERBladePressureMayNowBeAdjustedSeeandthenchangetoread
OperatorsManual.
2.Raisetheexitguard
3. Usinga6mmallenkey,unlocktheshoulderbolts(labelledwithscaletransfer)
positionedateachendofthecreasingblade.
4. Turntheadjustmentcamtoadjustthebladepressure.Increasingthegradientonthe
scalewillincreasethebladepressure.
5. Ensurethattheshoulderboltsarelockedaftersetting.
Thediagrambelowdemonstratestheadjustmentofthebladepressure
2Creases
Program3
Total20
Zero
Setup
Tools
Feed
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Page19
SYSTEM
Digicreaser
TheBladeAssembly
Ifthebladesetismisaligned,themediabeingdrivenwillbesubjecttoscoringoreven
tearingatanypointalongthecreaseline. Pleasenotethattoavoiddamagetothe
bladeset,adjustmentshouldonlybemadeinsmallincrements. Thebelowsketch
demonstrateshowthebladealignmentcanbecarriedout.
Adjustmentcanbemadeateitherofthebladeoranvil.Thetwoclearanceholesposi-
tionedabovetherollertiltmechanismarethefrontalignment(oneforblade,oneforanvil).
Thetwoholesarerepeatedonthebackofthemachineforthebackalignment.
1. RemovethestackerunitfromtheDigicreaser
2. Unlockandcentralisetherollertiltmechanisminordertolocatetheheadsofthe
frontalignmentscrews.
3. Usinga3mmallenkey,loosenthecapheadtypelockingscrewslocatedonthe
frontfaceatbothendsoftheblade/anvilasshownbelow.
4. Usinga4mmallenkey,locatethetwofrontorbackalignmentscrewsintheside
frameinordertoadjusttheblade/anvil.
5. Theupperscrewofthetwo,willadjusttheupperblade/anvilwhereasthe
lowerscrewwilladjustthelowerblade/anvilbothinverysmallincrements.
6. Inordertoobtaintherequiredposition,adjusteitherthebladeortheanvilbya
smallamountandthenoperatethemachinetotesttheformofthecrease.
Repeattheexerciseuntilcentralisationislocated.
7. Usinga3mmallenkey,lockthecapheadtypescrews(asperstep3)onboththe
upperandlowerblade/anvil.
Adjustingthebladealignment
Itisextremelyimportantthatthebladeandanvilassemblywithinthecreasingunitis
correctlyaligned.Misalignmentofthebladeoranvilcanleadtodamagedprofilesand
subsequentlypoorqualitycreasingsoitmust,therefore,becorrectedimmediately.
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MyBinding Morgana 775821 User manual

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Morgana 775821
Type
User manual
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