Honda 08L96-TA0-100 Installation Instructions Manual

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Publications No.
Issue Date
INSTALLATION
INSTRUCTIONS
Accessory Application
© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42259 (0908) 1 of 7
08L96-TA0-1000-91
AII 42259
CARGO NET
P/N: 08L96-TA0-100
2010 ACCORD
4-DOOR
AUG 2009
PARTS LIST
Cargo net
2 Large anchors
8 Small anchors
4 Stud bolts
4 Rivet nuts
6 Hex bolts, 6 x 16 mm
2 Flange nuts 6 mm
8 Plain washers 6 mm
4 Spring washers 6 mm
2 Spacers
4-Door Template A
2-Door Template B (Not used)
2-Door Template C (Not used)
Accessory User’s Information Manual
TOOLS AND SUPPLIES REQUIRED
Clip remover
Rivet nut tool (T/N: 07AAE-000A100)
Hex wrench
27 mm wrench
Drill
3 mm, 6.5 mm, 8 mm, 9 mm, and 11 mm Drill bits
Eye protection
Pushpin
Round file
Center punch
Masking tape
Tape
Touch-up paint
Torque wrench
2 of 7 AII 42259 (0908) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.
INSTALLATION
1. Remove the trunk floor mat (one clip).
2. Remove the rear trunk trim panel (four clips and
three hooks).
Customer Information: The information in this
installation instruction is intended for use only by skilled
technicians who have the proper tools, equipment, and
training to correctly and safely add equipment to your
vehicle. These procedures should not be attempted by
“do-it-yourselfers.”
7109070E
CLIP
TRUNK
FLOOR MAT
7109060E
4 CLIPS
REAR TRUNK TRIM
PANEL
3 HOOKS
3. Remove the left trunk side trim panel (five clips).
4. Remove the right trunk side trim panel the same
way.
5. While wearing eye protection, use a drill to enlarge
the two clip holes to 9 mm:
Wrap tape around the drill bit at 15 to 20 mm
from the tip of the bit.
Remove any burrs from the edge of the holes
using a round file.
Apply touch-up paint to the drilled surface, and
allow the paint to dry thoroughly.
Repeat the above steps to drill the right side of
the vehicle.
710908AE
LEFT TRUNK
SIDE TRIM
PANEL
3 CLIPS
2 CLIPS
© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42259 (0908) 3 of 7
6. Install one rivet nut into each enlarged hole:
Thread the rivet nut onto the mandrel of the rivet
tool as shown.
740230CE
CLIP HOLE
LEFT TRUNK
SIDE PANEL
DRILL BIT
(9 mm)
DRILL
DRILL BIT
TAPE
15 ~ 20 mm
CLIP HOLE
TRUNK LID
HINGE
771013AE
RIVET NUT
TOOL
MANDREL
RIVET
NUT
Insert the rivet nut into the hole in the left trunk
side panel, and install the hex wrench.
While holding the rivet nut tool with the hex
wrench, use a 19 mm wrench to rotate the tool in
a clockwise direction until the rivet nut is fully
collapsed.
Remove the tool from the rivet nut by turning the
hex wrench counterclockwise.
Repeat these steps to install a rivet nut in the
lower hole in the left trunk side panel.
722006CE
HEX
WRENCH
RIVET NUT
TOOL
2 RIVET NUTS
LEFT TRUNK
SIDE PANEL
LEFT TRUNK
SIDE PANEL
2 RIVET NUTS
TRUNK
LID
HINGE
722007CE
RIVET NUT
HEX
WRENCH
RIVET
NUT
TOOL
LEFT TRUNK
SIDE PANEL
2 RIVET NUTS
LEFT TRUNK
SIDE PANEL
19 mm
WRENCH
RIVET NUT
4 of 7 AII 42259 (0908) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.
7. Insert one 6 x 16 mm hex bolt into the hole in the left
trunk side panel, and install two 6 mm plain washers
and a 6 mm flange nut. Torque the 6 x 16 mm hex
bolt to 9.8 N·m (7.2 lb-ft).
8. Install a 6 x16 mm hex bolt to the hole in the right
side panel the same way.
9. Using a pushpin, pierce the center of the circle of
dots on the inside of the left trunk side trim panel.
10. While wearing eye protection, drill at the pierced
mark to 11 mm. First drill with a 3 mm bit, and
finish with an 11 mm drill bit.
11. Repeat steps 9 and 10 to mark and drill the right
trunk side trim panel.
HEX BOLT, 6 x 16 mm
Torque to 9.8 N·m
(7.2 lb-ft).
2 PLAIN
WASHERS,
6 mm
FLANGE NUT,
6 mm
LEFT TRUNK
SIDE PANEL
HOLE
2 PLAIN
WASHERS
6mm
PUSHPIN
MARK
DRILL
DRILL BIT
(3 mm 11 mm)
LEFT TRUNK
SIDE TRIM
PANEL
12. Assemble four small anchors.
13. Install a spacer on the two of the assembled
anchors. Note the direction of the spacer.
761811AE
STUD BOLT
SMALL ANCHOR
740231AE
SPACER
STUD BOLT
SMALL ANCHOR
© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42259 (0908) 5 of 7
14. Reinstall the left and right trunk side trim panel (five
clips for each panel).
15. Thread one small anchor with spacer into the upper
rivet nut, and install one small anchor without spacer
into the lower rivet nut. If the anchors are positioned
vertically, turn them to the horizontal position.
16. Thread one large anchor onto the 6 x 16 mm hex
bolt. Position the anchor horizontally.
17. Repeat the steps 15 and 16 to install anchors on the
right trunk side trim panel.
722009CE
LEFT TRUNK
SIDE TRIM PANEL
SMALL ANCHOR
(without spacer)
LARGE
ANCHOR
HEX BOLT,
6 x 16 mm
RIVET
NUT
RIVET
NUT
SMALL
ANCHOR
(with spacer)
Position the anchors
horizontally.
TRUNK
LID
HINGE
18. Attach template A to the back of the trunk rear trim
panel using masking tape.
19. Using a pushpin, mark the back of the trunk rear trim
panel according to template A. Remove the
template.
20. Turn the template over and attach it to the left side of
the trunk rear trim panel using masking tape.
21. Mark the rear trim panel the same way. Remove the
template.
7220100E
PUSHPIN
REAR TRIM PANEL
TEMPLATE
TEMPLATE
Align with the rib.
REAR TRIM PANEL
MASKING
TAPE
MASKING TAPE
MASKING
TAPE
7220110E
PUSHPIN
TEMPLATE
TEMPLATE
TRUNK REAR TRIM
PANEL
TRUNK REAR TRIM PANEL
Align with the rib.
MASKING
TAPE
MASKING
TAPE
MASKING
TAPE
MASKING
TAPE
6 of 7 AII 42259 (0908) © 2009 American Honda Motor Co., Inc. – All Rights Reserved.
22. While wearing eye protection, drill a 6.5 mm hole at
each marked position. First drill with a 3 mm bit, and
finish with a 6.5 mm bit. Remove any burrs from the
edge of the holes using a round file.
23. Install the four small anchors to the trunk rear trim
panel using one 6 x 16 mm hex bolt, one 6 mm
spring washer, and one 6 mm plain washer for each
anchor. Torque the 6 x 16 mm hex bolts to 5 N·m (3.7
lb-ft). Position each anchor horizontally as shown.
24. Reinstall the trunk rear trim panel (four clips and
three hooks).
7220120E
DRILL
DRILL BIT
(3 mm 6.5 mm)
TRUNK REAR TRIM PANEL
722013BE
4 SMALL
ANCHORS
4 HEX BOLTS, 6 x 16 mm
Torque to 5 N·m
(3.7 lb-ft).
4 SPRING
WASHERS, 6 mm
TRUNK REAR TRIM
4 PLAIN
WASHERS, 6 mm
Installing the Cargo Net
Vertical Position: Hook the loops on the cargo net
around the anchors.
740232BE
SMALL
ANCHOR
LOOP
CARGO NET
LOOP
LOOP
LARGE ANCHOR
SMALL ANCHOR
LARGE ANCHOR
SMALL ANCHOR
© 2009 American Honda Motor Co., Inc. – All Rights Reserved. AII 42259 (0908) 7 of 7
Rear Vertical Position
Attach the magic-fastener as shown on the
cargo net.
Hook the loops on the cargo net around the
large anchors. Make sure that the reflective tape
is visible.
740233AE
MAGIC-FASTENER
CARGO NET
MAGIC-FASTENER
740232AE
LARGE ANCHOR
CARGO NET
LOOP
REFLECTIVE
TAPE
/