PVI Industries PV500-43 User manual

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PV500-43
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Setup Manual
BACnet Protocol Gateway for TempTrac
®
and
XR10CX Water Heater Control
WhenaBASinterfacewithTemptracortheXR10CXrequiresaprotocolotherthanthestandard
ModbusRTUforTemptracandXR10CX,PVIIndustriesoffersapremappedgatewayfromFieldServer
Technologies.TheProtoCessorProtoNodeRERcurrentlysupportsBACnetIPorMSTP.Consultfactory
forotherprotocols.
Thismanualismeant
tobeageneraloverviewoftheapplicationofthisgateway,foradditional
informationpleasevisit:www.protocessor.comorcontactFieldServerTechnologiesat8003178319
Email:[email protected]fortechnicalassistance.TheProtoCessorProtoNodecanbeuser
configuredwiththefollowingspecifics:IPaddress,serialaddress,baudrateandoneof
threeregister
profiles.
RS485portforHost
orFieldserial
protocolsupport
Ethernetportfor
DiagnosticsandHostor
FieldProtocolsupport
6PinRS485+/‐andFG
Power+/‐andFG5Vdc,930
VacorVdc
Dipswitches
HARDWARE DISCRIPTIO
N
Voltage
selection
jumper
PV500-43
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Note:WiringfortheRS485serialnetworkshouldbemadeina“daisychained”2wireshielded/twistedpair.
Protonode
+‐GNDRCGND
XR10CX
TempTrac
COMMON/SHIELD
LT
+
RS485+
/
‐
Power5Vdc,930
VacorVdc
+
XJ485SERIALINTERFACE
Optionalserialcablemustbe
orderedwiththeheater.
PREINSTALLEDTERMINATION
OPTIONALFIELDINSTALLED
TERMINATIONRESISTOR
ModbusRTU
BACnetIP/MSTP
SYSTEM OVERVIEW TEMPTRAC & XR10C
X
XR10CX
OPERATINGCONTROL
TEMPTRAC
OPERATINGCONTROL
BUILDING
AUTOMATIONSYSTEM
BACnetGATEWAY
PV500-43
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DipswitchesA0toA7configuretheserialaddress.Thetablebelowliststhesettingsupto10.Thefull
257addresssettingscanbefoundinthePr otoCessor GettingStarted(T17007)manualat
www.protocessor.com
DipswitchesB0toB3configurebaudrate.
Thetablebelowlists thesettings.
Dip
switchesS0toS3selecttheregisterprofiletobeused.When
switchS0isOntheregisterprofilewillonlymoni toronecontrol
withannodeaddressof1.Allregistersareanalog/16bit.
WhenswitchS0isOffandS1isOntheregisterprofilewillmonitor
upto
8controls.Theregisteraddressesaredetailedbelow.The
respectivenodeaddressesare1to8.
A7 A6 A5 A4 A3 A2 A1 A0 Address
Off Off Off Off Off Off Off Off 0
Off Off Off Off Off Off Off On 1
Off Off Off Off Off Off On Off 2
Off Off Off Off Off Off On On 3
Off Off Off Off Off On Off Off 4
Off Off Off Off Off On Off On 5
Off Off Off Off Off On On Off 6
Off Off Off Off Off On On On 7
Off Off Off Off On Off Off Off 8
Off Off Off Off On Off Off On 9
Off Off Off Off On Off On Off 10
Baud B3 B2 B1 B0
Auto3 Off Off Off Off
110 Off Off Off On
300 Off Off On Off
600 Off Off On On
1200 Off On Off Off
2400 Off On Off On
4800 Off On On Off
9600 Off On On On
19200 On Off Off Off
20833 On Off Off On
28800 On Off On Off
38400 On Off On On
57600 On On Off Off
76800 On On Off On
115200 On On On Off
Control Discription Modbus
Address
BACnet
Address
Temptrac SetPoint Read/Write 40769 1
Temptrac Temp. Probe1 ReadOnly 40257 90
Temptrac Temp. Probe2 ReadOnly 40259 91
Temptrac Temp. Probe3 ReadOnly 40261 92
Temptrac On/OffEnable Read/Write 401281 95
XR10CX Temp. Probe1 ReadOnly 40257 90
XR10CX SetPointRead/Write 40854 101
CONFIGURATION SETTINGS TEMPTRAC & X
R
10C
X
Off‐‐‐On
PV500-43
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PowerLEDcomesonandremains solid
LAstartsflashingaboutoncepersecond.ThistellsusthatPIC(PeripheralInterfaceController)
number1intheProtoCessorhaspoweredupsuccessfully.
LBstartsflashingaboutoncepersecond.ThistellsusthatPICnumber2intheProtoCessor
has
poweredupsuccessfully.
GP105willgoonsolidwithin4560secondsafterpowerup,signifyingnormaloperation.
ProtoCessorwillbeabletocomeupinRUINETshortlyafterthisLEDcomeson.Duringthefirst
4560secondstheLEDshouldbedark.
Uponsuccessful
operationofGP105theProtoCessorwillgothroughdiagnosticsofthefieldport
communications.
TheFFPETHmoduleisoperationalafterthispoint.
RXFieldPortLED:Onnormaloperation,theRXLEDwillflashwhenamessageisreceivedonthe
fieldportoftheProtoCessor.
TXFieldPortLED:Onnormaloperation,theTXLEDwillflashwhenamessageissentonthefield
portoftheProtoCessor.
POWERING UP THE PROTOCESSOR/PROTONOD
E
PWR
GP105
LB
TX
RX
LA
PV500-43
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MakesurethattheFSTUtilitiesisdownloadedonthecomputer.
(http://fieldserver.com/techsupport/utility/utility.p hp
)
ConnectanEthernetcrossovercablebetweenthePCandProtoCessororconnectthe
ProtoCessorandthePCtotheHub/switchusingastraightcat5cable.
TheDefaultIPAddressoftheProtoCessoris192.168.1.24,SubnetMaskis255.255.255.0.
IfthePCandtheProtoCessorare
ondifferentIPNetworks,assignaStaticIPAddresstothePC
onthe192.168.1.0network.
Doubleclickonthe“RUIPING”Utility.IftheIPAddressoftheProtoCessormoduleappearson
thescreen,theProtoCessorisrunning.
CONNECTION TO PROTOCESSOR USING UTILITIE
S
PV500-43
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Doubleclickonthedebuggingutility,“RUINET4”(RemoteUserInterface).Thefollowingscreen
willappear:
Seethe“ProtoCessorMapping”documenttoensurethatthedeviceissetupcorrectlywith
respecttoBaudrate,NodeAddress,andPointswhichareconfiguredinthedevice.
Select“O”forConnectOverviewtoseethenumberofmessagesoneachprotocol.Ifthe
ProtoCessoriscommunicating
correctlywiththedevicethenthedisplaywillshowTxandRx
messageswithoutanyerrors.
IfthereareerrorsontheProtoCessorsocketcommunications,thenthepointslistintheCSVfile
willrequireeditinguntiltherearenoerrors.Eachtimethepointsareedited,theCSVwill
need
toberedownloadedusingRuinet.
WhencommunicationbetweenthedeviceandtheProtoCessorisestablishedtheFieldSideof
theProtoCessormaybeconnectedtotheappropriatedevice/software.EnsurethattheField
Sideparametersonthedevice/softwarearesetupasperthe“ProtoCessorMapping”
document.
ReadandWritedatafromeachsideandmakesuretheProtoCessorworksasexpected.
PV500-43
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IfPWRLEDdoesnotcomeonandLAandLBdon’tflash,calloremailProtoCessorsupport
IfPWRLEDdoesnotcomeonbuttheLAandLBflash,thenthePWRLEDisbr oken.
IfLAandLBdon’tstarttoflashtherecould
beaproblemwiththeProtoCessorandyouneedto
contact[email protected].
IfGP105nevercomesonthenyouneedtocontactProtoCessorsupport.
IfTXandorRXdon’tflash,itmayrepresentaproblemwiththefieldwiringorConfiguration
problemsintheProtoCessoronfield
sideorincorrectpollingparameters(suchasCOMM
propertieslikebaud,parity,andetc).
TheGatewayisunabletofindoneormorecontrolsintheRS485network.Theindividual
controlsmaynotbeprogrammedwiththecorrectanduniquenodeaddress.Seetherespective
controlmanualfordetails.
TheGatewayhasnocomm unicationwiththecontrolsintheRS485network.ChecktheRS485
wiringforcorrectwiringmethod.Seepage2ofthismanual fordetails.
MoreinformationfortheProtoCessor/ProtoNodecanbefoundat:Web:www.protocessor.com
FieldServerTechnologies,1991TarobCourt,Milpitas,California95035
USA
Tel:4089644433,FAX:4082629042,TollFree:8003178319Email:[email protected] o m
TROUBLESHOOTING TIP
/