Lit. No. 49363, Rev. 02 1 May 15, 2008
A DIVISION OR SUBSIDIARY OF DOUGLAS DYNAMICS, L.L.C.
BEZEL W/FASTENERS KIT 49203
PARK/TURN SOCKET KIT 49362
INSTALLATION INSTRUCTIONS
Bezel kits contain four #8-32 x 1-3/8" machine
screws for housings with brass inserts and
four #8 x 1-1/2" tapping screws for housings without
brass inserts.
1. Remove two screws from park/turn lens and
remove the lens.
2. Remove the two park/turn signal bulbs.
3. Remove four screws from the bezel and remove
bezel. Temporarily disconnect headlamp
connector from headlamp.
4. Remove screw from black/orange wire attached to
corner of the socket mounting bar.
5. Remove the screw from the middle of the socket
mounting bar. On conventional systems, this also
removes the ground wire.
6. Cut wires as close as possible to the closed end
connectors to remove socket wires.
7. Strip 1/2" of insulation from the brown and gray
or purple wires in the housing on detachable
snowplows or brown and red wires on
conventional systems.
8. If replacing bezel, remove four screws and
fi ngers retaining sealed beam headlamp. Remove
headlamp and keeping same orientation, install
in new bezel using new gasket. Headlamp should
read 2E1 at the top when installed into housing.
9. Mount the socket in the bezel using the furnished
#8 x 1" screw. On conventional systems, include the
ground wire from the housing under this screw head.
10. Insert the park/turn bulbs into the sockets.
11. Attach the black/orange ground wire to the hole
in the corner of the socket mounting bar with the
furnished #8 x 1" screw.
12. Gather the two brown wires from the sockets and
the brown wire from the housing. Insert all three
wires into a closed end connector and crimp
connector in place.
13. Gather the two red wires from the sockets and
either the gray, purple or red wire from the
housing. Insert all three wires into a closed end
connector and crimp connector in place.
14. Verify that no bare copper wire is exposed beyond
the opening of the closed end connector.
Closed-End
Connectors
Brown
Wire
Brown
Socket
Wires
Red
Socket
Wires
Headlamp
Housing
Headlamp
Connector &
Headlamp
Terminals
Park/Turn Lens
& Mounting Screws
Black/Orange
Ground Wire
Bezel &
Mounting
Screws
Gray Wire (Left) or
Purple Wire (Right) or
Red Wire (Conventional)
No Bare Wire
Beyond Here
Insulated
Wires
Closed-end
Connector
49203, 49362
Lit. No. 49363, Rev. 02 2 May 15, 2008
The company reserves the right under its product improvement policy to change construction or design details and furnish equipment when
so altered without reference to illustrations or specifi cations used. This equipment manufacturer or the vehicle manufacturer may require or
recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. The company offers a limited warranty for
all snowplows and accessories. See separately printed page for this important information.
Printed in U.S.A.
15. Reconnect headlamp connector to headlamp
terminals. Assemble the bezel to the housing
using four existing screws. Hand tighten screws
until bezel is clamped securely, maximum 20 in-lb.
Overtightening can strip out the screw hole.
16. Assemble the park/turn lens to the bezel and
secure with two existing screws.
17. Verify that park, left and right turn signals and
headlamps work correctly.
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