ICP DAS USA ZT-2053 User manual

ZT-2000 DIO SERIES

UserManual

Warranty

All products manufactured by ICP DAS are under warranty

regarding defective materials for a period of one year, beginning

from the date of delivery to the original purchaser.

Warning

ICP DAS assumes no liability for any damage resulting from the use

of this product. ICP DAS reserves the right to change this manual

at any time without notice. The information furnished by ICP DAS

is believed to be accurate and reliable. However, no responsibility

is assumed by ICP DAS for its use, nor for any infringements of

patents or other rights of third parties resulting from its use.

Copyright

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Names are used for identification purposes only and may be

registered trademarks of their respective companies.

TechnologySupport

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If you have any problems, please feel free to contact us

via email at [email protected]

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ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page1

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ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page2

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TableofContents

1Introduction...................................... 6

1.1 ................................ 6IntroductiontoZigBee

1.2 ............... 7IntroductiontotheZT‐2000DIOSeries

1.3 ........................... 8IntroductiontotheZT‐2042

1.4 ........................... 8IntroductiontotheZT‐2043

1.5 ........................... 9IntroductiontotheZT‐2052

1.6 ........................... 9IntroductiontotheZT‐2053

1.7 .......................... 10IntroductiontotheZT‐2055

1.8 .......................... 10IntroductiontotheZT‐2060

2InformationtotheHardware...................... 11

2.1 ........................................ 11Specifications

 ................................ 11SpecificationstoZigBee

 ........... 11SpecificationstoZT‐2000SeriesModuleBoard

 ........................... 12SpecificationstotheZT‐2042

 ........................... 13SpecificationstotheZT‐2043

 ........................... 14SpecificationstotheZT‐2052

 ........................... 15SpecificationstotheZT‐2053

 ........................... 16SpecificationstotheZT‐2055

 ........................... 17SpecificationstotheZT‐2060

2.2 ....................................... 18PinAssignments

 .......................... 18PinAssignmentstotheZT‐2042

 .......................... 19PinAssignmentstotheZT‐2043

 .......................... 20PinAssignmentstotheZT‐2052

 .......................... 21PinAssignmentstotheZT‐2053

 .......................... 22PinAssignmentstotheZT‐2055

 .......................... 23PinAssignmentstotheZT‐2060

2.3 ......................................... 24BlockDiagram

 ............................ 24BlockDiagramtotheZT‐2042

 ............................ 24BlockDiagramtotheZT‐2043

 ............................ 25BlockDiagramtotheZT‐2052

 ............................ 25BlockDiagramtotheZT‐2053

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page3

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 ............................ 26BlockDiagramtotheZT‐2055

 ............................ 26BlockDiagramtotheZT‐2060

2.4 ...................................... 27WireConnections

 ......................... 27WireConnectionstotheZT‐2042

 ......................... 27WireConnectionstotheZT‐2043

 ......................... 28WireConnectionstotheZT‐2052

 ......................... 28WireConnectionstotheZT‐2053

 ......................... 29WireConnectionstotheZT‐2055

 ......................... 30WireConnectionstotheZT‐2060

3SettinguptheZT‐2000DIODevice................ 31

3.1 ........ 31IntroductiontotheConfigurationParameters

3.2 ......... 32IntroductiontotheRotationandDIPSwitch

3.3 ...................... 34StartingtheZT‐2000I/ODevice

3.4 .............................................. 35Examples

3.5 ............................... 36CommunicationsTesting

4DCON/ModbusRTUCommandSet...................... 37

4.1 .......... 37HowtocommunicatewithZT‐2000I/ODevice

4.2 ............................ 37DCONProtocolCommandSet

4.2.1 ............................................. 38Checksum

4.2.2 ..................... 39OverviewtheDCONCommandSets

4.2.3 .......................................... 40%AANNTTCCFF

4.2.4 .................................................. 41#**

4.2.5 .......................................... 42#AA00(Data)

4.2.6 .......................................... 44#AA0A(Data)

4.2.7 .......................................... 46#AA1c(Data)

4.2.8 .......................................... 48#AAAc(Data)

4.2.9 ................................................. 49#AAN

4.2.10 ............................................... 50$AA2

4.2.11 ............................................... 51$AA4

4.2.12 ............................................... 53$AA5

4.2.13 ............................................... 54$AA6

4.2.14 ............................................... 55$AAC

4.2.15 .............................................. 56$AACN

4.2.16 ............................................... 57$AAF

4.2.17 .............................................. 58$AALS

4.2.18 ............................................... 60$AAM

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page4

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4.2.19 ............................................... 61$AAP

4.2.20 ................................................. 62@AA

4.2.21 .......................................... 63@AA(Data)

4.2.22 ............................................... 64~AAD

4.2.23 ............................................. 65~AADVV

4.2.24 ................................................. 66~**

4.2.25 ............................................... 67~AA0

4.2.26 ............................................... 69~AA1

4.2.27 ............................................... 70~AA2

4.2.28 ............................................ 71~AA3EVV

4.2.29 .............................................. 72~AA4V

4.2.30 .............................................. 73~AA5V

4.3 ................. 75TheModbusRTUProtocolCommandSet

4.3.1 .............................. 76ModbusAddressMapping

4.3.2 ................................. 78PLCAddressMapping

4.3.3 ............................ 7901(0x01)ReadtheCoils

4.3.4 ..................... 8202(0x02)ReadDiscreteInputs

4.3.5 .................. 8403(0x03)ReadMultipleRegisters

4.3.6 ............ 8604(0x04)ReadMultipleInputRegisters

4.3.7 ...................... 8805(0x05)WriteaSingleCoil

4.3.8 ................. 9106(0x06)WriteMultipleRegisters

4.3.9 ....................... 9315(0x0F)Writemultiplecoils

4.3.10 ......... 9570(0x46)Read/WritetheModuleSettings

5Troubleshooting................................. 108

6Appendix........................................ 109

6.1 ................................ 109DualWatchdogOperation

6.2 ........................................... 110ResetStatus

6.3 ......................................... 111DigitalOutput

6.4 .................................. 112LatchedDigitalInput

6.5 ..................................... 113LEDDisplayStatus

 ................................................ 113ZT‐2042

 ................................................ 114ZT‐2043

 ................................................ 114ZT‐2052

 ................................................ 114ZT‐2053

 ................................................ 115ZT‐2060

6.6 .................. 116TheExtensiontotheSoftwareAddress

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page5

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What’sintheShippingPackage?

The shipping package contains the following items:



MoreInformation

ANT‐124‐05

ZT‐2000DIOModule

QuickStart

If any of these items are missing or damaged, please contact your local distributor

for more information. Save the shipping materials and cartons in case you need to

ship the module in the future.

 Documentation:

CD: \Napdos\ZigBee\ZT_Series\Document

http://ftp.icpdas.com/pub/cd/usbcd/napdos/zigbee/zt_series/document

 Software:

CD: \Napdos\ZigBee\ZT_Series\Utility

http://ftp.icpdas.com/pub/cd/usbcd/napdos/zigbee/zt_series/utility



ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page6

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1

Introduction

1.1 IntroductiontoZigBee

ZigBee is a specification for a suite of high-level communication protocols

using small, low-power digital radios based on the IEEE 802.15.4 standard for

personal area networks. ZigBee devices are often used in mesh network form to

transmit data over longer distances, passing data through intermediate devices

to reach more distant ones. This allows ZigBee networks to be formed ad-hoc,

with no centralized control or high-power transmitter/receiver able to reach all of

the devices. Any ZigBee device can be tasked with running the network.

ZigBee is targeted at applications that require a low data rate, long battery

life, and secure networking. ZigBee has a defined rate of 250 kbit/s, best suited

for periodic or intermittent data transmission or a single signal transmission from

a sensor or input device. Applications include wireless light switches, electrical

meters with in-home-displays, traffic management systems, and other

consumer and industrial equipment that requires short-range wireless transfer

of data at relatively low rates. The technology defined by the ZigBee specification

is intended to be simpler and less expensive than other WPANs.

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1.2 IntroductiontotheZT‐2000DIOSeries

ZT-2000 I/O series devices are small wireless ZigBee I/O modules based on

the IEEE802.15.4 standard that allow data acqusition and control via personal

area ZigBee networks. They provide digital input/output, timer/counter and

other functions. These modules can be remotely controlled using a set of DCON

or Modbus RTU commands. The DIO modules support TTL signals,

photo-isolated digital input, relay contact output, solid-state relay output,

PhotoMOS output and open-collector output. See Sec. 2.1 for more detailed

information.

ZT-2000 I/O series is a wireless data acquisition-based client/server system.

Accordingly, a Net Server for the ZigBee (ZT-2570/ZT-2550) is essential in such

systems. So, if there is any configuration issue of ZigBee coordinator, please

refer to the “ZT-25XX ZigBee Converter Quick Start“ document for more

information, which can be found at the following link:

http://ftp.icpdas.com/pub/cd/usbcd/napdos/zigbee/zt_series/document/

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1.3 IntroductiontotheZT‐2042

The ZT-2042 offers 4 PhotoMOS relay output channels and 4 sink-type digital

output channels with short circuit protection. Each channel features photo

couple isolation. The ZT-2042 has 8 LED indicators to display the DO channel

status. 4kV ESD protection and 3000 V

DC

intra-module isolation are the standard.

Users can easily configure the module address, protocol, checksum, ZB-PID and

ZB-channel settings using a combination of rotary and DIP switches.

1.4 IntroductiontotheZT‐2043

The ZT-2043 offers 14 sink type digital output channels with short circuit

protection. All channels feature photo-couple isolation. The ZT-2043 includes 14

LED indicators to display the DO channel status. 4 kV ESD protection and 3750

V

DC

intra-module isolation are the standard. Users can easily configure the

module address, protocol, checksum, ZB-PID and ZB-channel settings using a

combination of rotary and DIP switches.

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1.5 IntroductiontotheZT‐2052

The ZT-2052 offers 8 digital input channels, each of which features

photocouple isolation. In addition, you can choose either sink-type or sourcetype

input via wire connections. All channels are able to be used as 16-bit counters.

The ZT-2052 has 8 LED indicators to display the channel status and also includes

4 kV ESD protection and 3000 V

DC

intra-module isolation. Users can easily

configure the module address, protocol, checksum, ZB-PID and ZB-channel

settings using a combination of rotary and DIP switches.

1.6 IntroductiontotheZT‐2053

The ZT-2053 offers 14 digital input channels which can be used for either dry

or wet contact. Its effective distance for dry contact is up to 500 meters. All

channels are able to be used as 16-bit counters. The ZT-2053 includes 14 LED

indicators to display the channel status as well as 4 kV ESD protection and 3750

V

rms

intra-module isolation. Users can easily to configure the module address,

protocol, checksum, ZB-PID and ZB-channel settings using a combination of

rotary and DIP switches.

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1.7 IntroductiontotheZT‐2055

The ZT-2055 offers 8 isolated channels for digital input and 8 isolated channels

for digital output. Either sink-type or source-type digital input can be selected via

wire connections. All digital input channels are also able to be used as 16-bit

counters. The ZT-2055 supports source-type output with short circuit protection.

There are options to enable both power-on and safe values. The ZT-2055 has 16

LED indicators to display the channel status, and has 4 kV ESD protection and

2500 V

DC

intra-module isolation. Users can easily confi gure the module address,

protocol, checksum, ZB-PID and ZBchannel settings using a combination of

rotary and DIP switches.

1.8 IntroductiontotheZT‐2060

The ZT-2060 offers 4 Form A power relay output channels and 6 digital input

channels, each of which features photocouple isolation. In addition, you can

choose sink-type or source-type input via wire connections. All channels are able

to be used as 16-bit counters. The ZT-2060 has 10 LED indicators to display the

channel status, and has 4 kV ESD protection and 3000 V

DC

intramodule isolation.

Users can easily configure the module address, protocol, checksum, ZB-PID and

ZB-channel settings using a combination of rotary and DIP switches.

2

InformationtotheHardware

2.1 Specifications

 SpecificationstoZigBee

Wireless

RF Channels 16

RF Transmit Power 11 dBm

Antenna (2.4 GHz) 5 dBi Omni-directional Antenna

Transmit Range (LOS) 700 m (Typical)

Max. Slaves Supported 255

EMI Certification CE/FCC, FCC ID



 SpecificationstoZT‐2000SeriesModuleBoard

Gernal

Protocols Supports DCON and Modbus RTU Protocols

Hot Swap Rotary and DIP switch

EMS Protection

ESD (IEC 61000-4-2) ±4 kV Contact for each Terminal

EFT (IEC 61000-4-4) ±4 kV for Power Line

Surge (IEC 61000-4-5) ±3 kV for Power Line

Mechanical

Flammability Fire Retardant Materials (UL94-V0 Level)

Dimensions (W x L x H) 33 mm x 87 mm x 110 mm

Installation DIN-Rail

Environment

Operating Temperature -25 to 75 °C

Storage Temperature -30 to 80 °C

Relative Humidity 10 ~ 90% RH, Non-condensing



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 SpecificationstotheZT‐2042

Relay Output

Output Channels 4

Output Type PhotoMOS Relay, Form A

Load Voltage 60 V

DC

/ V

AC

60 V/1.0 A Operating Temperature: -25 °C ~ +40 °C

60 V/0.8 A Operating Temperature: +40 °C ~ +60 °C

Max. Load Current

60 V/0.7 A Operating Temperature: +60 °C ~ +75 °C

Power-on Time 5.0 ms

Power-off Time 0.5 ms



Digital Output

Channels 4 (Sink)

Output Type Isolated Open Collector

Max. Load Current 700 mA/channel

Load Voltage +5 V

DC

~ +50 V

DC

External Power Reversed Protection

and Short Circuit Protection

Yes

Current Limited Protection 1.1 A



Gernal

PWR 1 Red LED, ZigBee Device Power Indicator

ZigBee 1 Green LED, ZigBee Communication Indicator

LED Indicator

DO0 ~ DO7 8 Red LED, Digital Output Channel Indicators

Power

Input Voltage Range +10 V

DC

~ +30 V

DC

Power consumption 1.32W (Max.)

Intra-module Isolated, Field-to-Logic 3000 V

DC

※Please see other specifications to the “Specifications to ZigBee“ and

“Specifications to ZT-2000 Series Module Board” topics at the section 2.1.

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page12

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 SpecificationstotheZT‐2043

Digital Output

Channels 14 (Sink)

Output Type Isolated Open Collector

Max. Load Current 700 mA/channel

Load Voltage +5 V

DC

~ +50 V

DC

External Power Reversed Protection

and Short Circuit Protection

Yes

Current Limited Protection 1.1 A



Gernal

PWR 1 Red LED, ZigBee Device Power Indicator

ZigBee 1 Green LED, ZigBee Communication Indicator

LED Indicator

DO0 ~ DO13 14 Green LED, Digital Output Channel Indicators

Power

Input Voltage Range +10 V

DC

~ +30 V

DC

Power consumption 0.84W (Max.)

Intra-module Isolated, Field-to-Logic 3750 V

DC

※Please see other specifications to the “Specifications to ZigBee“ and

“Specifications to ZT-2000 Series Module Board” topics at the section 2.1.

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page13

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 SpecificationstotheZT‐2052

Digital Input

Channels 8

Type Sink/Source

ON Voltage Level +3.5 V

DC

~ +30 V

DC

Wet Contact

OFF Voltage Level +1 V

DC

Max.

Max. Count 16-bit (65535)

Max. Input Frequency 100 Hz

Counters

Min. Pulse Width 5 ms

Input Impedance 3 kΩ, 0.33 W



Gernal

PWR 1 Red LED, ZigBee Device Power Indicator

ZigBee 1 Green LED, ZigBee Communication Indicator

LED Indicator

DI0 ~ DI7 8 Green LED, Digital Input Channel Indicators

Power

Input Voltage Range +10 V

DC

~ +30 V

DC

Power consumption 1 W (Max.)

Intra-module Isolated, Field-to-Logic

3750 V

rms

※Please see other specifications to the “Specifications to ZigBee“ and

“Specifications to ZT-2000 Series Module Board” topics at the section 2.1.

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page14

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 SpecificationstotheZT‐2053

Digital Input

Channels 14

Type Sink

ON Voltage Level Close to GND

OFF Voltage Level Open

Dry Contact

Effective Distance for Dry Contact 500 m Max.

Type Sink/Source

ON Voltage Level +3.5 V

DC

~ +30 V

DC

Wet Contact

OFF Voltage Level +1 V

DC

Max.

Max. Count 16-bit (65535)

Max. Input Frequency 100 Hz

Counters

Min. Pulse Width 5 ms

Input Impedance 3 kΩ, 0.33 W

Gernal

PWR 1 Red LED, ZigBee Device Power Indicator

ZigBee 1 Green LED, ZigBee Communication Indicator

LED Indicator

DI0 ~ DI13 14 Green LED, Digital Input Channel Indicators

Power

Input Voltage Range +10 V

DC

~ +30 V

DC

Power consumption 0.72 W (Max.)

Intra-module Isolated, Field-to-Logic 3750 V

DC

※Please see other specifications to the “Specifications to ZigBee“ and

“Specifications to ZT-2000 Series Module Board” topics at the section 2.1.

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page15

Copyright©2013byICPDASCo.,Ltd.AllRightsReserved.

 SpecificationstotheZT‐2055

Digital Input

Channels 8

Type Source

ON Voltage Level Close to GND

OFF Voltage Level Open

Dry Contact

Effective Distance for Dry Contact 500 meters Max.

Type Sink/Source

ON Voltage Level +10 V

DC

~ +50 V

DC

Wet Contact

OFF Voltage Level +4 V

DC

Max.

Max. Count 16-bit (65535)

Max. Input Frequency 100 Hz

Counters

Min. Pulse Width 5 ms

Input Impedance 10 kΩ

Overvoltage Protection ±70 V

DC

Digital Output

Channels 8 (Sink)

Output Type Isolated Open Collector

Max. Load Current 700 mA/channel

Load Voltage +3.5 V

DC

~ +50 V

DC

Overvoltage Protection 60 V

DC

Overload Protection 1.4 A (with short-circuit protection)

Gernal

PWR 1 Red LED, ZigBee Device Power Indicator

ZigBee 1 Green LED, ZigBee Communication Indicator

DO0 ~ DO7 8 Red LED, Digital Output Channel Indicators

LED Indicator

DI0 ~ DI7 8 Green LED, Digital Input Channel Indicators

Power

Input Voltage Range +10 V

DC

~ +30 V

DC

Power consumption 2.5 W (Max.)

Intra-module Isolated, Field-to-Logic 2500 V

DC

※Please see other specifications to the “Specifications to ZigBee” and

“Specifications to ZT-2000 Series Module Board” topics at the section 2.1.

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page16

 SpecificationstotheZT‐2060

Digital Input

Channels 6

Type Sink/Source

ON Voltage Level +3.5 V

DC

~ +30 V

DC

Wet Contact

OFF Voltage Level +1 V

DC

Max.

Max. Count 16-bit (65535)

Max. Input Frequency 100 Hz

Counters

Min. Pulse Width 5 ms

Input Impedance 3 kΩ, 0.33 W

Relay Output

Output Channels 4

Output Type Power Relay, Form A

Contact Rating 5A @ (250 V

AC

/ 30 V

DC

)

Max. Contact voltage 270 V

AC

/ 125 V

DC

Operate Time 10 ms Max. at Rated Voltage

Release Time 5 ms Max. at Rated Voltage

Electrically Resistive Load: 100,000ops. Min. (10 ops/minute)

Endurance

Mechanically At no Load: 20,000,000ops. Min. (300 ops/minute)

Between contacts 750 V

AC

for 1 Minute

Dielectric

Strength

Between coil to

contacts

3,000 V

AC

for 1 minute

Insulation Resistance Min. 1000 MΩ at 500 V

DC

Surge Strength 5,080V (1.2 / 50us)

Gernal

PWR 1 Red LED, ZigBee Device Power Indicator

ZigBee 1 Green LED, ZigBee Communication Indicator

DI0 ~ DI6 6 Green LED, Digital Input Channel Indicators

LED Indicator

RL0 ~ RL3 4 Red LED, Digital Output Channel Indicators

Power

Input Voltage Range +10 V

DC

~ +30 V

DC

Power consumption 1.4 W (Max.)

Intra-module Isolated, Field-to-Logic 2500 V

DC

※Please see other specifications to the “Specifications to ZigBee“ and

“Specifications to ZT-2000 Series Module Board” topics at the section 2.1.

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page17

ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page18

2.2 PinAssignments

 PinAssignmentstotheZT‐2042



ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page19

 PinAssignmentstotheZT‐2043



ICPDAS,ZT‐2000DIOSEIRESUserManual,Version1.2.1Page20

 PinAssignmentstotheZT‐2052



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